Metallographic grinding tool clamp
By designing a metallographic grinding fixture with a magnetic base and a rotating chassis, the problem of insufficient flexibility in clamping fixtures in the existing technology is solved, realizing flexible grinding and stable clamping in multiple stations, and improving detection efficiency and result reliability.
Patent Information
- Application Number
- CN202520496141.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-20
AI Technical Summary
The existing grinding clamping fixtures lack flexibility and cannot flexibly adjust the grinding time, resulting in inconvenience and low efficiency in operation.
A metallographic grinding fixture including a magnetic base and a rotating chassis was designed. The magnetic base is controlled by a switch to enable and disable the magnetic field, allowing for flexible installation and removal of the fixture. An angle and height adjustment component is also provided to adapt to different products and improve clamping stability.
It enables flexible installation and removal of multiple clamping fixtures, improving the flexibility and stability of the grinding process, and enhancing inspection efficiency and result reliability.
Smart Images

Figure CN223848983U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to clamping frock technical field, especially relate to a metallographic polishing frock clamp. BACKGROUND
[0002] In material science research and industrial quality detection, metallographic analysis is an important means to observe the microstructure of materials, and its detection accuracy directly affects the accuracy of material performance evaluation. In order to measure the metallographic size of the product, such as rivet size and sealing ring compression, the product often needs to be cut, then the cutting section is polished, and finally measured. In the traditional metallographic polishing process, the stability and operation convenience of the sample clamping frock have a significant impact on the detection efficiency and result reliability.
[0003] The existing grinding clamping frock is usually composed of a clamping seat with multiple clamps fixed thereon, which can meet the simultaneous polishing of multiple stations, but the flexibility is insufficient. If the polishing time is different or the same batch of products is not polished at the same time, the product needs to be taken out after stopping polishing, which is time-consuming and laborious. UTILITY MODEL CONTENT
[0004] In view of the problems mentioned in the background art, the utility model aims to provide a metallographic polishing frock clamp to solve the problems mentioned in the background art.
[0005] The above technical purpose of the utility model is realized by the following technical scheme:
[0006] A metallographic polishing frock clamp, comprising a clamping frock and a rotating base, the clamping frock comprising a magnetic base, a switch and a clamp, the switch controlling the magnetic base to pass through and break the magnetism, the rotating base comprising a metal seat and a polishing disc, the polishing disc being embedded in the metal seat, the magnetic base being adsorbed on the metal seat after passing through the magnetism, and the clamping end of the clamp being located above the polishing disc.
[0007] Preferably, the magnetic base comprises two groups of semicircular magnetic blocks and two groups of non-magnetic blocks, the two ends of the magnetic blocks being connected to the other group of magnetic blocks through the two groups of non-magnetic blocks, the two groups of semicircular magnetic blocks and the two groups of non-magnetic blocks forming a hollow cavity after being connected, the switch comprising a switch seat and a cylindrical magnet, the north and south poles being located at the two ends of the diameter of the cylindrical magnet, the switch seat being fixedly connected with the cylindrical magnet along the length end, and the cylindrical magnet being inserted into the cavity.
[0008] Preferably, the magnetic blocks are made of ferromagnetic material, and the non-magnetic blocks are made of non-magnetic material.
[0009] Preferably, a mounting seat is installed on the magnetic base, the clamp comprises a clamp tail, a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate being rotatably connected to form a clamping angle for clamping the product, and the first clamping plate and the second clamping plate being installed on the mounting seat through the clamp tail.
[0010] Preferably, the inner walls of the first and second clamping plates are provided with teeth in the form of a rack.
[0011] Preferably, an angle adjusting assembly for locking the size of the clamping angle is installed between the first and second clamping plates, and the first and second clamping plates are fixed relative to each other through the angle adjusting assembly.
[0012] Preferably, the angle adjusting assembly comprises an adjusting slot penetrating through the first or second clamping plate and a fastener, the fastener abutting against the inner wall of the second or first clamping plate through the adjusting slot, and the fastener limits the increase of the clamping angle between the first and second clamping plates.
[0013] Preferably, the clamping tool comprises a height adjusting assembly, and the clamp is adjustably installed on the different heights of the mounting seat through the height adjusting assembly.
[0014] Preferably, the height adjusting assembly comprises a lifting rod, the lifting rod is fixedly installed on the tail of the clamp through the top end of the mounting seat, and the lifting rod is threadedly connected with the top end of the mounting seat.
[0015] Preferably, a stop block is further included, a through slot extending along the height direction of the mounting seat is formed in the side wall of the mounting seat away from the first clamping plate, and the stop block is fixedly connected with the tail of the clamp through the through slot.
[0016] The metal base is provided with a plurality of magnetic blocks, and the magnetic blocks are arranged in the same direction.
[0017] Additional aspects and advantages of the present application will be made apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A perspective structure of the metallographic polishing tool clamp according to the present application Figure 1 ;
[0019] Figure 2 A perspective structure of the metallographic polishing tool clamp according to the present application Figure 2 ;
[0020] Figure 3The utility model provides a kind of stereoscopic structure of clamping tool of metallographic grinding tool fixture Figure 1 .
[0021] Figure 4 As a kind of schematic diagram of the magnetic base and switch of the metallographic grinding tool fixture of the utility model,
[0022] Figure 5 The utility model provides a kind of stereoscopic structure of clamping tool of metallographic grinding tool fixture Figure 2 .
[0023] Reference signs: 1, clamping tool;101, magnetic base;1011, magnetic block;1012, non-magnetic block;1013, electromagnet;1014, installation shell;102, rotary switch;1021, switch seat;1022, cylindrical magnet;1023, power switch;103, mounting seat;104, lifting rod;105, clamp tail;106, stop block;107, first clamping plate;108, second clamping plate;109, tooth;110, adjusting groove;111, adjusting rod;112, nut;2, rotating base plate;21, metal seat;22, polishing disc. DETAILED DESCRIPTION
[0024] The embodiments of the utility model are described in detail below, and the examples of the embodiments are represented in the drawings, wherein the same or similar symbols represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.
[0025] Embodiment 1
[0026] Reference Figures 1 to 5 , the metallographic grinding tool fixture described in the embodiment includes clamping tool 1 and rotating base plate 2, clamping tool 1 includes magnetic base 101, switch 102 and clamp, switch 102 controls magnetic base 101 to pass through magnetism and break magnetism, rotating base plate 2 includes metal seat 21 and polishing disc 22, polishing disc 22 is embedded in metal seat 21, magnetic base 101 is adsorbed on metal seat 21 after passing through magnetism, and the clamping end of clamp is located above polishing disc 22.
[0027] Magnetic base 101 can be controlled to pass through magnetism or break magnetism through switch 102, and can be adsorbed on metal seat 21 after passing through magnetism, so that polishing disc 22 grinds metallographic products. One polishing disc 22 can correspond to multiple groups of same or different clamping tools 1, and multiple clamping tools 1 can be installed and removed at any time, with high flexibility.
[0028] As a preferred mode, as Figure 4As shown, the magnetic base 101 includes two groups of semi-arc-shaped magnetic blocks 1011 and two groups of non-magnetic blocks 1012, the two ends of the magnetic blocks 1011 are connected with another group of magnetic blocks 1011 through the two groups of non-magnetic blocks 1012 respectively, and the two groups of semi-arc-shaped magnetic blocks 1011 and the two groups of non-magnetic blocks 1012 form a hollow cavity after being connected. The switch 102 includes a switch base 1021 and a cylindrical magnet 1022, the north and south poles are located at the two ends of the diameter of the cylindrical magnet 1022, and the switch base 1021 is fixedly connected with the cylindrical magnet 1022 at one end along the length, and the cylindrical magnet 1022 is inserted into the cavity.
[0029] When the switch base 1021 is rotated and the north and south poles of the cylindrical magnet 1022 are directed to the magnetic blocks 1011, the magnetic base 101 can be magnetized because the magnetic blocks 1011 are magnetized, so that the magnetic base 101 can be adsorbed on the metal seat 21. Conversely, when the switch base 1021 is rotated and the north and south poles of the cylindrical magnet 1022 are directed to the non-magnetic blocks, the magnetic base 101 is not magnetized because the non-magnetic blocks 1011 are not magnetized. Therefore, when polishing is needed, the clamp clamps the metallographic product, and the clamping tool 1 is placed on the rotating base 2 at a suitable position, so that the metallographic product is in contact with the polishing disc 22, and then the switch base 1021 is rotated to magnetize the magnetic base 101 and adsorb it on the metal seat 21.
[0030] As another preferred mode, as shown in the figure, Figure 5 The magnetic base 101 includes a mounting shell 1014, and an electromagnet 1013 is mounted in the mounting shell 1014. The switch 102 includes a power-on switch 1023, and the electromagnet 1013 is connected with the power-on switch 1023 in series and then connected with an external power supply.
[0031] When the power-on switch 1023 is rotated to energize the electromagnet 1013, the electromagnet 1013 is magnetized and adsorbed on the metal seat 21. Conversely, when the power-on switch 1023 is rotated to de-energize the electromagnet 1013, the magnetic base 101 can be easily separated from the metal seat 21.
[0032] The magnetic base 101 is provided with a mounting seat 103, and the clamp includes a clamp tail 105, a first clamping plate 107 and a second clamping plate 108. The first clamping plate 107 and the second clamping plate 108 are rotatably connected to form a clamping angle for clamping the product. The first clamping plate 107 and the second clamping plate 108 are mounted on the mounting seat 103 through the clamp tail 105. The inner walls of the first clamping plate 107 and the second clamping plate 108 are provided with toothed gears 109 in the form of a rack, the toothed gears 109 are away from the clamp tail 105, and the plate-shaped metallographic product is clamped between the toothed gears 109. The toothed gears 109 limit the position of the product to prevent the product from rotating under the rotation of the polishing disc 22, thereby increasing the stability of polishing.
[0033] An angle adjusting assembly is installed between the first clamping plate 107 and the second clamping plate 108 for locking the size of the clamping angle, and the first clamping plate 107 and the second clamping plate 108 are fixed relative to each other through the angle adjusting assembly. Since the widths of different products are different, the corresponding clamping angle is adjusted, and after clamping, the first clamping plate 107 and the second clamping plate 108 are fixed relative to each other through the angle adjusting assembly to limit the product.
[0034] Preferably, the angle adjusting assembly comprises an adjusting groove 110 penetrating the first clamping plate 107 or the second clamping plate 108 and a fastener, the fastener abutting against the inner wall of the second clamping plate 108 or the first clamping plate 107 through the adjusting groove 110, and the fastener limits the increase of the clamping angle between the first clamping plate 107 and the second clamping plate 108. The fastener comprises an adjusting rod 111 and a nut 112, the adjusting rod 111 abutting against the inner wall of the second clamping plate 108 or the first clamping plate 107 through the adjusting groove 110, and then the nut 112 is screwed to abut against the outer wall of the first clamping plate 107 or the second clamping plate 108 to limit the outward rotation of the first clamping plate 107 or the second clamping plate 108, so as to prevent the clamping from loosening and ensure the stability of clamping.
[0035] The clamping tool 1 comprises a height adjusting assembly, and the clamp is adjustably installed at different heights of the mounting seat 103 through the height adjusting assembly. The different heights of the clamp can be applied to metallographic products of different lengths.
[0036] Preferably, the mounting seat 103 is a hollow support, and a through groove is provided on each of the two side walls of the mounting seat 103 along the length direction of the clamp, the length of the through groove is consistent with the height direction of the mounting seat 103, and the length of the through groove is greater than the thickness of the clamp. The height adjusting assembly comprises a lifting rod 104, the lifting rod 104 is fixedly installed on the clamp tail 105 through the top end of the mounting seat 103, and the lifting rod 104 is threadedly connected with the top end of the mounting seat 103. A stop block 106 is installed on the side wall of the mounting seat 103 away from the first clamping plate 107, and the stop block 106 is fixedly connected with the clamp tail 105 through the through groove. The stop block 106 is used for keeping the stability of the clamp, and the clamp is raised or lowered by rotating the lifting rod 104.
[0037] Working principle: rotate the nut 112 outward, place the product between the teeth 109, adjust the angle between the first clamping plate 107 and the second clamping plate 108 until the product is clamped, then rotate the nut 112 inward until the nut 112 abuts against the clamping plate, so as to fix the product; then rotate the lifting rod 104 to adjust the height of the clamp, so that when the magnetic base 101 is placed on the metal base 21, the product is higher than the metal base 21, adjust the height of the clamp, place the magnetic base 101 on the metal base 21 at a suitable position, so that the product is located directly above the polishing disc 22, rotate the switch 102 to make the magnetic base 101 magnetize, and the magnetic base 101 tightly adheres to the metal base 21 after being magnetized, finally adjust the lifting rod 104 to make the bottom of the product contact the polishing disc 22 for polishing.
[0038] It should be understood that the terms "length", "width", "upper", "lower", "front", "left", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0039] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0040] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication or interaction relationship of two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] In the present application, unless otherwise specifically defined and limited, the first feature "on" or "under" the second feature can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0042] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A metallurgical polishing tooling fixture, characterized by: The utility model provides a kind of magnetic chucking tool and rotating base, the magnetic chucking tool includes magnetic base (101), switch (102) and clamp, switch (102) controls the magnetization and demagnetization of magnetic base (101), the rotating base includes metal seat (21) and polishing disc (22), polishing disc (22) is embedded in metal seat (21), after the magnetization of magnetic base (101), it is adsorbed on metal seat (21), and clamp holding end is located above polishing disc (22).
2. The metallurgical polishing fixture of claim 1, wherein: Magnetic base ((101)) includes two groups of half-arc magnetic blocks (1011) and two groups of non-magnetic blocks (1012), two ends of magnetic block (1011) are connected with another group of magnetic blocks (1011) through two groups of non-magnetic blocks (1012) respectively, and the two groups of half-arc magnetic blocks (1011) and the two groups of non-magnetic blocks (1012) are connected to form a hollow cavity, and the switch ((102)) includes a switch seat (1021) and a cylindrical magnet (1022), the north and south poles are located at the two ends of the diameter of the cylindrical magnet (1022), and the switch seat (1021) is fixedly connected with the cylindrical magnet (1022) along one end of the length, and the cylindrical magnet (1022) is inserted into the cavity.
3. The metallurgical polishing fixture of claim 2, wherein: The magnetic block (1011) is made of ferromagnetic material, and the non-magnetic block (1012) is made of non-magnetic material.
4. The metallurgical polishing fixture of claim 1, wherein: The magnetic base (101) is provided with a mounting seat (103), the clamp includes a clamp tail (105), a first clamping plate (107) and a second clamping plate (108), the first clamping plate (107) and the second clamping plate (108) are relatively rotated to form a clamping angle for clamping products, and the first clamping plate (107) and the second clamping plate (108) are mounted on the mounting seat (103) through the clamp tail (105).
5. The metallurgical polishing fixture of claim 4, wherein: The inner walls of the first clamping plate (107) and the second clamping plate (108) are provided with teeth (109) in the form of a rack.
6. The metallurgical polishing fixture of claim 4, wherein: An angle adjusting assembly for locking the size of the clamping angle is mounted between the first clamping plate (107) and the second clamping plate (108), and the first clamping plate (107) and the second clamping plate (108) are relatively fixed through the angle adjusting assembly.
7. The metallurgical polishing fixture of claim 6, wherein: The angle adjusting assembly includes an adjusting groove (110) penetrating through the first clamping plate (107) or the second clamping plate (108) and a fastener, the fastener is tightly abutted against the inner wall of the second clamping plate (108) or the first clamping plate (107) through the adjusting groove (110), and the fastener limits the increase of the clamping angle between the first clamping plate (107) and the second clamping plate (108).
8. A metallurgical polishing fixture according to any one of claims 4-7, characterized in that: The clamp is adjustably mounted on the mounting seat (103) at different heights through a height adjusting assembly.
9. The metallurgical polishing fixture of claim 8, wherein: The height adjusting assembly includes a lifting rod (104), the lifting rod (104) is fixedly mounted on the clamp tail (105) through the top end of the mounting seat (103), and the lifting rod (104) is threadedly connected with the top end of the mounting seat (103).
10. The metallurgical polishing fixture of claim 9, wherein: A stop block (106) is further included, a through groove extending along the height direction of the mounting seat (103) is formed in the side wall of the mounting seat (103) away from the first clamping plate (107), and the stop block (106) is fixedly connected with the clamp tail (105) through the through groove.