Physical foaming diffusion plate preparation equipment
By adjusting the limiting plate with a lead screw and threaded tube structure and positioning with a cylinder, the problems of offset and size adjustment during the conveying process of the diffuser plate cutting device are solved, achieving stable cutting and flexible adjustment.
Patent Information
- Application Number
- CN202520306989.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing diffuser plate cutting devices are prone to deviation during the conveying process, which affects the cutting quality and makes it difficult to adjust the cutting size, resulting in low flexibility and practicality.
The system employs a screw and threaded tube structure. By rotating the screw, the threaded tube is moved to adjust the spacing between the limiting plates. Combined with a cylinder and baffle, the diffuser plate is limited and positioned, enabling stable conveying and flexible cutting of diffuser plates of different sizes.
It effectively prevents the diffuser plate from shifting during the conveying process, ensuring cutting quality, and allows for adjustment of the cutting size as needed, improving the flexibility and practicality of the device.
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Figure CN223849331U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of diffusion plates, in particular to a physical foaming diffusion plate preparation device. BACKGROUND
[0002] A diffusion plate is an optical material for uniformly converting point or line light sources into area light sources. The diffusion plate changes the travel route of light by using the refraction, reflection and scattering phenomena of light when the light encounters two media with different refractive indexes during travel, so as to realize sufficient scattering of incident light and produce uniform light distribution.
[0003] The existing patent (publication number: CN213674266U) discloses a cutting device for a diffusion plate, which comprises a first conveying belt, a second conveying belt and a cutting table. The first end of the second conveying belt is connected to the rear of the tail end of the first conveying belt, and the cutting table is located between the tail end of the first conveying belt and the first end of the second conveying belt. The upper surface of the cutting table is provided with a cutting groove. One side of the second conveying belt is fixedly provided with a first air cylinder. The piston rod of the first air cylinder is fixedly connected with a baffle. The baffle is located above the middle of the second conveying belt. The upper surfaces of the first conveying belt and the second conveying belt are fixedly provided with a downward second air cylinder. The lower end of the piston rod of the second air cylinder is fixedly provided with a pressing plate. The upper surface of the cutting table is fixedly provided with a downward third air cylinder. The lower end of the piston rod of the third air cylinder is fixedly provided with a cutting knife driven by a motor. The cutting device for the diffusion plate can automatically cut the diffusion plate, which is very convenient and saves manpower.
[0004] During the conveying process of the diffusion plate, deviation may occur, which may affect the subsequent cutting operation. In addition, it is inconvenient to move the position of the baffle, that is, it is inconvenient to adjust the cutting size of the diffusion plate. The flexibility and practicality are low, and there is room for improvement. Practical new type content
[0005] In view of the deficiencies of the prior art, the application provides a physical foaming diffusion plate preparation device, which has the advantages of being capable of limiting diffusion plates of different sizes, avoiding deviation of the diffusion plate during the conveying and cutting process of the diffusion plate, ensuring the cutting quality and the continuous and smooth progress of the cutting operation, and being capable of adjusting the cutting size according to needs, improving the flexibility and practicality of the device, and solving the problems of the existing diffusion plate cutting device, such as the easy deviation of the diffusion plate during the conveying process of the diffusion plate, the influence on the subsequent cutting operation, the inconvenience of adjusting the cutting size of the diffusion plate, and the low flexibility and practicality.
[0006] To achieve the above objectives, this application provides the following technical solution: a physical foaming diffusion plate preparation device, comprising a frame, a first conveyor belt inside the frame, a second conveyor belt inside the frame, a cutting table between the first and second conveyor belts, the bottom surface of the cutting table being fixedly connected to the upper surface of the frame, a lead screw being rotatably connected inside the frame, two threaded tubes being threadedly connected to the outer circumference of the lead screw, a limit plate being fixedly connected to the outer circumference of each threaded tube, a first cylinder being fixedly connected to the top of the frame, a cutting blade being fixedly connected to the output end of the first cylinder, a movable frame being slidably connected to the outer surface of the frame, two sliding grooves being formed inside the movable frame, two sliding plates being fixedly connected to the outer surface of the frame, the movable frame being slidably connected to the outer surface of the sliding plates through the sliding grooves, a second cylinder being fixedly connected to the top of the movable frame, a baffle being fixedly connected to the output end of the second cylinder, pressure sensors being arranged at equal intervals on the outer surface of the baffle, and two control rods being rotatably connected inside the movable frame, a positioning rod being threadedly connected to the outer circumference of each control rod.
[0007] The above solution addresses the issue that existing diffuser plate cutting devices are prone to diffuser plate misalignment during transport, impacting subsequent cutting operations and hindering adjustment of cut dimensions. This results in lower flexibility and practicality. By rotating the lead screw to move the threaded tube in the opposite direction, the spacing between the limiting plates can be adjusted according to the diffuser plate size. This limits the movement of diffuser plates of different sizes during transport, preventing misalignment and ensuring cutting quality and smooth operation. Furthermore, rotating the control lever to move the positioning rod facilitates the movement and fixation of the moving frame, allowing for easy adjustment of the diffuser plate cut dimensions as needed, thus improving the device's flexibility and practicality.
[0008] Furthermore, the lead screw is a bidirectional threaded rod, and two first limiting rings are fixedly sleeved on the outer circumferential surface of the lead screw. The side of the first limiting rings closest to the frame contacts the outer surface of the frame.
[0009] Through the above scheme, the first limiting ring can restrict the lead screw, prevent the lead screw from sliding and deviating laterally, and improve the stability of the lead screw movement. The lead screw with a bidirectional thread structure can cause the threaded tube to move in the opposite direction, and then adjust the spacing of the limiting plates as needed to complete the limiting operation of diffuser plates of different sizes.
[0010] Furthermore, the frame has two crossbars fixedly connected inside, and the limiting plates are slidably connected to the outer circumferential surface of the crossbars through internal slots.
[0011] Through the above scheme, the threaded pipe is limited, the threaded pipe and the limiting plate are always moved transversely, and the stability of the movement of the limiting plate is improved.
[0012] Further, the upper surface of the cutting table is provided with a cutting groove, and the cutting groove is located directly below the cutting knife.
[0013] Through the above scheme, after the cutting knife moves down to the bottom, the cutting operation on the diffusion plate can be completed under the action of the cutting groove.
[0014] Further, the top end of the rack is fixedly connected with two third cylinders, and the two third cylinders are symmetrically arranged on the two sides of the first cylinder, and the output end of each third cylinder is fixedly connected with a pressing plate.
[0015] Through the above scheme, the third cylinder can drive the pressing plate to move down, and the diffusion plate can be positioned before cutting, so as to ensure the cutting quality of the subsequent diffusion plate.
[0016] Further, the outer circumferential surface of each control rod is fixedly sleeved with a second limiting ring, and the outer circumferential surface of the second limiting ring is rotatably connected with the inner part of the moving frame.
[0017] Through the above scheme, the control rod is limited, so as to avoid sliding deviation of the control rod and improve the stability of the movement of the control rod.
[0018] Further, the outer circumferential surface of each positioning rod is fixedly connected with a limiting block, and the outer surface of the limiting block is slidably connected with the moving frame through the air slot formed in the inner part of the moving frame.
[0019] Through the above scheme, the positioning rod is limited, so as to always move transversely, abut against the outer surface of the sliding plate, and complete the positioning operation on the moving frame under the action of friction, thereby avoiding rotation of the positioning rod with the control rod.
[0020] Further, the outer surface of each sliding plate is provided with equally arranged scale grooves, and the cutting groove is the initial position of the scale groove.
[0021] Through the above scheme, the moving frame can be moved according to the scale groove by the staff, and the cutting length of the diffusion plate can be adjusted.
[0022] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0023] The physical foaming diffusion plate preparation equipment, by rotating the screw rod drives the threaded pipe to move towards the opposite direction, prompting the spacing between the limiting plates can be adjusted according to the size of the diffusion plate, and then the diffusion plate of different sizes is limited during conveying, avoiding the diffusion plate from deviating during conveying, ensuring the cutting quality and the continuous and smooth cutting operation, by rotating the control rod to mobilize the positioning rod to move, it is convenient to move and fix the moving frame, and then it is convenient to adjust the cutting size of the diffusion plate according to the need, improve the flexibility and practicability of the device, solve the problems that the existing diffusion plate cutting device is easy to deviate during conveying the diffusion plate, affects the subsequent cutting operation, and the cutting size of the diffusion plate is not convenient to adjust. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the overall three-dimensional structure diagram of the present application;
[0025] Figure 2 It is the overall top view structure diagram of the present application;
[0026] Figure 3 It is the partial cross-sectional side view structure diagram of the present application;
[0027] Figure 4 It is the limiting plate structure diagram of the present application;
[0028] Figure 5 It is the moving frame structure diagram of the present application;
[0029] Figure 6 It is the positioning rod structure diagram of the present application.
[0030] In the figure:
[0031] 1, rack; 2, first conveyor belt; 3, second conveyor belt; 4, cutting table; 5, screw rod; 6, threaded pipe; 7, limiting plate; 8, first air cylinder; 9, cutting knife; 10, moving frame; 11, sliding groove; 12, sliding plate; 13, second air cylinder; 14, baffle; 15, pressure sensor; 16, control rod; 17, positioning rod; 18, cross bar; 19, first limiting ring; 20, cutting groove; 21, third air cylinder; 22, pressing plate; 23, second limiting ring; 24, limiting block. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0033] Please refer to Figure 1 ,Figure 3 and Figure 4 The physical foaming diffusion plate preparation equipment in the embodiment comprises a rack 1, a first conveying belt 2 arranged in the rack 1, a second conveying belt 3 arranged in the rack 1, a cutting table 4 arranged between the first conveying belt 2 and the second conveying belt 3, a bottom surface of the cutting table 4 being fixedly connected with an upper surface of the rack 1, a lead screw 5 being rotatably connected in the rack 1, two threaded pipes 6 being threadedly connected with an outer circumferential surface of the lead screw 5, a limiting plate 7 being fixedly connected with an outer circumferential surface of each threaded pipe 6, a first air cylinder 8 being fixedly connected with a top end of the rack 1, and a cutting knife 9 being fixedly connected with an output end of the first air cylinder 8.
[0034] Please refer to Figure 1 , Figure 5 and Figure 6 A moving frame 10 is slidably connected with an outer surface of the rack 1, two sliding grooves 11 are arranged in the moving frame 10, two sliding plates 12 are fixedly connected with the outer surface of the rack 1, the moving frame 10 is slidably connected with the outer surface of the sliding plates 12 through the sliding grooves 11, a second air cylinder 13 is fixedly connected with a top end of the moving frame 10, a baffle 14 is fixedly connected with an output end of the second air cylinder 13, pressure sensors 15 are arranged at equal intervals on the outer surface of the baffle 14, and two control rods 16 are rotatably connected in the moving frame 10.
[0035] Please refer to Figure 1 , Figure 2 and Figure 4 The lead screw 5 is a bidirectional threaded rod, two first limiting rings 19 are fixedly sleeved with the outer circumferential surface of the lead screw 5, the first limiting rings 19 are respectively in contact with the outer surface of the rack 1 on the side close to the rack 1, the first limiting rings 19 can limit the lead screw 5 to avoid lateral sliding deviation of the lead screw 5, the stability of the movement of the lead screw 5 is improved, the lead screw 5 with a bidirectional threaded structure can promote the threaded pipes 6 to move in opposite directions, and the spacing of the limiting plates 7 is adjusted as needed, and the limiting operation on diffusion plates of different sizes is completed.
[0036] Please refer to Figure 1 , Figure 2 and Figure 4 Two cross rods 18 are fixedly connected in the rack 1, the limiting plates 7 are slidably connected with the outer circumferential surface of the cross rods 18 through the hollow slots arranged in the limiting plates 7, the threaded pipes 6 are limited, the threaded pipes 6 and the limiting plates 7 always move laterally, and the stability of the movement of the limiting plates 7 is improved.
[0037] Please refer to Figure 1 and Figure 3The upper surface of the cutting table 4 is provided with a cutting groove 20 located directly below the cutting knife 9. When the cutting knife 9 moves down to the bottom, the cutting operation on the diffusion plate can be completed under the action of the cutting groove 20.
[0038] Please refer to Figure 1 , Figure 2 and Figure 3 The top end of the rack 1 is fixedly connected with two third cylinders 21, which are symmetrically arranged on the two sides of the first cylinder 8. The output end of each third cylinder 21 is fixedly connected with a pressing plate 22, which can be driven by the third cylinder 21 to move downward, so as to position the diffusion plate before cutting and ensure the quality of subsequent cutting operation on the diffusion plate.
[0039] Please refer to Figure 6 The outer circumferential surface of each control rod 16 is fixedly sleeved with a second limiting ring 23, and the outer circumferential surface of the second limiting ring 23 is rotatably connected with the inner part of the moving frame 10, so as to limit the control rod 16 and prevent it from sliding and deviating, thereby improving the stability of the movement of the control rod 16.
[0040] Please refer to Figure 6 The outer circumferential surface of each positioning rod 17 is fixedly connected with a limiting block 24, and the outer surface of the limiting block 24 is slidingly connected with the moving frame 10 through the air slot formed in the inner part of the moving frame 10, so as to limit the positioning rod 17 and make it always move horizontally to abut against the outer surface of the sliding plate 12, thereby completing the positioning operation on the moving frame 10 under the action of friction and preventing the positioning rod 17 from rotating with the control rod 16.
[0041] Please refer to Figure 1 and Figure 3 The outer surface of each sliding plate 12 is provided with equally spaced scale grooves, and the cutting groove 20 is the initial position of the scale grooves, so as to facilitate the movement of the moving frame 10 according to the scale grooves and the adjustment of the cutting length of the diffusion plate.
[0042] In this embodiment, the physical foaming diffusion plate preparation device can adjust the distance between the limiting plates 7 according to the size of the diffusion plate by rotating the lead screw 5 to drive the threaded tube 6 to move in the opposite direction, thereby limiting the diffusion plate of different sizes during conveying to prevent the diffusion plate from deviating during conveying, ensuring the cutting quality and the continuous and smooth cutting operation. By rotating the control rod 16 to move the positioning rod 17, the moving frame 10 can be moved and fixed, thereby facilitating the adjustment of the cutting size of the diffusion plate according to the needs, improving the flexibility and practicality of the device, and solving the problems that the existing diffusion plate cutting device is prone to deviation during conveying of the diffusion plate, affecting the subsequent cutting operation, and the cutting size of the diffusion plate is not convenient to adjust.
[0043] It should be noted that both the lead screw 5 and the control lever 16 are fixedly connected to handwheels on their outer circumferences, which facilitates the rotation of the lead screw 5 and the control lever 16 via the handwheels.
[0044] The working principle of the above embodiments is as follows:
[0045] During the diffusion plate cutting operation, the diffusion plate is placed on the first conveyor belt 2. Rotating the lead screw 5 drives the limiting plates 7 to move in opposite directions via the threaded tube 6. The distance between the two limiting plates 7 is adjusted according to the size of the diffusion plate, restricting the diffusion plate on both sides to prevent displacement during movement. Then, the position of the moving frame 10 is adjusted according to the scale groove on the slide plate 12. The moving frame 10 is moved to the appropriate position according to the required diffusion plate size. After the moving frame 10 has moved, the control lever 16 is rotated sequentially to move the positioning rod 17 forward, causing the positioning rod 17 to press against the slide plate 12, completing the positioning operation of the moving frame 10. Finally, the first conveyor belt 2 and the second conveyor belt 3 can be started. The diffuser plate is conveyed and, after moving to the position of baffle 14, it will press against pressure sensor 15. After pressure sensor 15 detects that the diffuser plate has moved to the position of baffle 14, the first conveyor belt 2 and the second conveyor belt 3 stop running. The third cylinder 21 drives the pressure plate 22 to move down and press it on the diffuser plate, positioning both sides of the diffuser plate cutting area. Then, the first cylinder 8 drives the cutting blade 9 to move down to complete the cutting operation of the diffuser plate. After the cutting operation is completed, the cutting blade 9 and the pressure plate 22 move back, and the second cylinder 13 is started to drive the baffle 14 to move up. The second conveyor belt 3 starts to remove the cut diffuser plate. Then, the baffle 14 moves down to reset, and the first conveyor belt 2 starts to continue the subsequent diffuser plate cutting operation.
[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0047] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary and that changes can be made in detail without departing from the principles and spirit of the application. The scope of the application is therefore defined by the appended claims and their equivalents.
Claims
1. A physical foaming diffuser panel manufacturing apparatus comprising a frame (1), characterized in that: The inside of the rack (1) is provided with a first conveyor belt (2), the inside of the rack (1) is provided with a second conveyor belt (3), the first conveyor belt (2) and the second conveyor belt (3) are provided with a cutting table (4), the bottom surface of the cutting table (4) is fixedly connected with the upper surface of the rack (1), the inside of the rack (1) is rotatably connected with a lead screw (5), the outer circumference surface of the lead screw (5) is threadedly connected with two threaded pipes (6), the outer circumference surface of each threaded pipe (6) is fixedly connected with a limiting plate (7), the top end of the rack (1) is fixedly connected with a first air cylinder (8), the output end of the first air cylinder (8) is fixedly connected with a cutting knife (9), the outer surface of the rack (1) is slidably connected with a moving frame (10), the inside of the moving frame (10) is provided with two sliding grooves (11), the outer surface of the rack (1) is fixedly connected with two sliding plates (12), the moving frame (10) is slidably connected with the outer surface of the sliding plate (12) through the sliding groove (11), the top end of the moving frame (10) is fixedly connected with a second air cylinder (13), the output end of the second air cylinder (13) is fixedly connected with a baffle (14), the outer surface of the baffle (14) is provided with equally spaced pressure sensors (15), the inside of the moving frame (10) is rotatably connected with two control rods (16), and the outer circumference surface of each control rod (16) is threadedly connected with a positioning rod (17).
2. An apparatus for making a physically foamed diffuser panel according to claim 1, characterized in that: The lead screw (5) is a bidirectional threaded rod, two first limiting rings (18) are fixedly sleeved on the outer circumference surface of the lead screw (5), and the first limiting rings (18) are in contact with the outer surface of the rack (1) on the side close to the rack (1).
3. An apparatus for making a physically foamed diffuser panel according to claim 1, wherein: The inside of the rack (1) is fixedly connected with two cross rods (19), and the limiting plates (7) are slidably connected with the outer circumference surface of the cross rods (19) through the internally formed hollow slots.
4. The apparatus for preparing a physically expanded diffusion sheet according to claim 1, wherein: The upper surface of the cutting table (4) is provided with a cutting groove (20), and the cutting groove (20) is located directly below the cutting knife (9).
5. The apparatus for preparing a physically foamed diffuser plate according to claim 1, wherein: The top end of the rack (1) is fixedly connected with two third air cylinders (21), and the two third air cylinders (21) are symmetrically arranged on the two sides of the first air cylinder (8). The output end of each third air cylinder (21) is fixedly connected with a pressing plate (22).
6. An apparatus for making a physically foamed diffuser panel according to claim 1, wherein: The outer circumference surface of each control rod (16) is fixedly sleeved with a second limiting ring (23), and the outer circumference surface of the second limiting ring (23) is rotatably connected with the inside of the moving frame (10).
7. The apparatus for preparing a physically foamed diffuser plate according to claim 1, wherein: The outer circumference surface of each positioning rod (17) is fixedly connected with a limiting block (24), and the outer surface of the limiting block (24) is slidably connected with the moving frame (10) through the hollow slots formed in the inside of the moving frame (10).
8. An apparatus for making a physically foamed diffuser panel according to claim 4, wherein: The outer surface of each sliding plate (12) is provided with equally spaced scale grooves, and the cutting groove (20) is the initial position of the scale grooves.
Citation Information
Patent Citations
Cutting device for diffusion plate
CN213674266U