Simple template device suitable for manufacturing circular inspection hole in prefabricated concrete well lid

By using a steel sheet clamping mechanism and a stirrup fixing structure, combined with motor-driven automated adjustment, the instability of the template during concrete pouring was solved, achieving precise forming of the inspection hole and stability of the manhole cover structure.

CN223849537UActive Publication Date: 2026-01-30ZHEJIANG HUADONG ENG CONSTR MANAGEMENT CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520033942.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-30
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Traditional precast concrete manhole cover formwork is prone to displacement or deformation during the pouring process, resulting in inaccurate inspection hole dimensions, affecting the structural strength of the manhole cover and increasing the defect rate.

Method used

The use of iron sheet clamping mechanism and stirrup fixing structure, combined with motor-driven automatic adjustment, ensures the stability and precision of the formwork during the concrete pouring process.

Benefits of technology

It effectively prevents template deformation and displacement, ensures the dimensional accuracy and shape integrity of inspection holes, improves production efficiency, and reduces product defect rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223849537U_ABST
    Figure CN223849537U_ABST
Patent Text Reader

Abstract

The utility model discloses a simple template device suitable for manufacturing a circular inspection hole in a precast concrete well lid, which relates to the technical field of precast concrete well lids and comprises an iron sheet, a clamping mechanism is arranged on the outer wall of the iron sheet and comprises a bottom ring arranged at the bottom of the iron sheet, a connecting column is rotatably mounted at the top of the bottom ring, and a connecting rod is arranged on the connecting column. Connecting rods are fixedly installed on the outer walls of the connecting columns, supporting rods are fixedly installed at the ends, away from the connecting columns, of the connecting rods, clamping plates are rotatably installed on the outer walls of the supporting rods, rotating rings are slidably installed on the tops of the clamping plates, and flow guide plates are fixedly installed on the tops of the rotating rings. According to the utility model, the iron sheet is fixed on the workbench through the matched use of the stirrup welded on the inner wall of the iron sheet, the bolt in the middle of the stirrup, the connecting piece and the plug pin, so that the deformation and displacement of the template in the pouring process are prevented, and the deformation of an iron plate in the concrete pouring process is prevented through the clamping of the outer wall of the iron sheet by the clamping mechanism; and the size precision and the shape integrity of the well lid are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to precast concrete well lid technical field, concretely to a simple template device suitable for making round inspection hole on precast concrete well lid. BACKGROUND

[0002] The precast concrete well lid is mainly used for closing well mouth, prevents personnel or object from falling into the well, simultaneously needs to have certain bearing capacity to support the load above, most valve wells adopt precast, after precast, directly transports to the construction site and installs, the stability and precision of the template are crucial in the manufacturing process of the precast concrete well lid.

[0003] The traditional pouring method often neglects the fixing measure of the template, under the high pressure environment of concrete pouring, the mold is easy to displace or deform, causes the size of the finally made inspection hole to be inaccurate, even possibly affects the overall structural strength of the well lid, this instability and unreliability not only reduces the production efficiency, but also increases the product defective rate, brings unnecessary economic loss to the manufacturer.

[0004] Therefore, the utility model is provided. UTILITY MODEL CONTENTS

[0005] The utility model discloses a simple template device suitable for making round inspection hole on precast concrete well lid, to solve the problem in the background art.

[0006] To solve the above technical problem, the utility model provides a simple template device suitable for making round inspection hole on precast concrete well lid, including the iron sheet, the iron sheet outer wall is provided with clamping mechanism,

[0007] The clamping mechanism includes the bottom ring setting at the bottom of the iron sheet, the connecting column is rotatably installed at the top of the bottom ring, the connecting column outer wall is fixedly installed with the connecting rod, the connecting rod is fixedly installed with the support rod on the end away from the connecting column, the support rod outer wall is rotatably installed with the clamping plate, the clamping plate top is slidably installed with the swivel ring, and the swivel ring top is fixedly installed with the deflector.

[0008] Further, the bottom ring outer side is fixedly installed with the lower support plate, the lower support plate top is fixedly installed with the motor, the motor drive end is fixedly installed with the drive rod, the drive rod top is fixedly installed with the driving gear, the driving gear outer wall is hingedly connected with the driven gear, the driven gear top is rotatably installed with the upper support plate, and the upper support plate side wall is fixedly connected with the swivel ring side wall.

[0009] Further, the iron sheet inner wall is welded with the stirrup, the stirrup middle part is horizontally welded with the bolt, the stirrup is divided into the upper stirrup, the middle stirrup and the lower stirrup, and the length of the upper stirrup, the middle stirrup and the lower stirrup is consistent with the length of the iron sheet.

[0010] Further, the upper stirrup, the middle stirrup and the lower stirrup are welded on the inner side of the iron sheet and arranged horizontally, and the upper stirrup and the lower stirrup are welded on the upper end and the lower end of the inner wall of the iron sheet respectively.

[0011] Further, the end of the bolt is horizontally welded with a connecting piece, and a bolt is inserted into the inner wall of the connecting piece, and the connecting piece, the bolt and the bolt are arranged at the two ends of the iron sheet and the stirrup and the middle of the iron sheet and the stirrup respectively.

[0012] Further, the inner wall of the clamping plate is provided with a rubber gasket, and the surface of the rubber gasket is provided with an integrally formed anti-skid pattern.

[0013] Compared with the prior art, the beneficial effects of the utility model are that the iron sheet is fixed on the workbench through the cooperation of the stirrup welded on the inner wall of the iron sheet and the bolt and the connecting piece in the middle of the stirrup, the deformation and displacement of the formwork in the pouring process are prevented, the clamping of the outer wall of the iron sheet by the clamping mechanism prevents the deformation of the iron sheet in the concrete pouring process, and the dimensional accuracy and shape integrity of the inspection hole of the manhole cover are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a plane structure schematic view of a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover;

[0015] Figure 2 It is a top view structure schematic view of a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover;

[0016] Figure 3 It is a cross-sectional structure schematic view of a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover;

[0017] Figure 4 It is a front view structure schematic view of a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover;

[0018] Figure 5 It is an explosion structure schematic view of a clamping mechanism of a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover.

[0019] In the drawing: 11, iron sheet; 12, stirrup; 121, upper stirrup; 122, middle stirrup; 123, lower stirrup; 21, connecting piece; 22, bolt; 23, bolt;

[0020] 3, auxiliary plate;

[0021] 41, clamping plate; 42, supporting rod; 43, connecting rod; 44, bottom ring; 45, connecting column; 46, swivel ring; 47, guide plate;

[0022] 51, upper support plate; 52, driven gear; 53, driving gear; 54, driving rod; 55, motor; 56, lower support plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] Please refer to Figure 1 - Figure 5 The present application provides a technical solution: a simple formwork device suitable for manufacturing a circular inspection hole on a prefabricated concrete manhole cover, comprising an iron sheet 11, and a clamping mechanism is arranged on the outer wall of the iron sheet 11.

[0025] The clamping mechanism comprises a bottom ring 44 arranged at the bottom of the iron sheet 11, a connecting column 45 rotatably installed at the top of the bottom ring 44, a connecting rod 43 fixedly installed on the outer wall of the connecting column 45, a supporting rod 42 fixedly installed at one end of the connecting rod 43 away from the connecting column 45, a clamping plate 41 rotatably installed on the outer wall of the supporting rod 42, a rotating ring 46 slidably installed at the top of the clamping plate 41, and a flow guide plate 47 fixedly installed at the top of the rotating ring 46.

[0026] It should be noted that: when the iron sheet 11 needs to be clamped, the rotating ring 46 can be rotated to drive the clamping plate 41 to move close to the iron sheet 11. Since the supporting rod 42 is rotatably installed on the connecting rod 43, the clamping plate 41 will move along the axis direction of the supporting rod 42 and gradually move close to the outer wall of the iron sheet 11. When the clamping plate 41 completely clamps the iron sheet 11, the connecting column 45 and the connecting rod 43 are also in a stable state, ensuring that the entire clamping mechanism is firmly fixed on the iron sheet 11.

[0027] Further, the clamping mechanism effectively enhances the stability of the iron sheet 11 and the structure around it. Through the cooperation of the bottom ring 44, the connecting column 45, the connecting rod 43, the supporting rod 42 and the clamping plate 41, the iron sheet 11 can be firmly fixed at a predetermined position to prevent displacement or deformation during the concrete pouring process.

[0028] Further, since the clamping plate 41 is rotatably installed on the connecting rod 43 through the supporting rod 42, the clamping force of the clamping plate 41 can be flexibly adjusted according to actual needs, so that the formwork device can adapt to the manufacturing requirements of manhole covers of different sizes and shapes, improving the versatility and practicality of the formwork.

[0029] Further, the guide plate 47 solves the problem of concrete leakage in the concrete pouring process, forms an effective leakage prevention barrier, and ensures that the concrete can be completely filled inside the iron sheet 11.

[0030] Please refer to Figure 4 The utility model provides a technical scheme: a simple template device suitable for making a circular inspection hole on a prefabricated concrete well lid, which comprises a lower supporting plate 56 fixedly installed on the outer side of a bottom ring 44, a motor 55 fixedly installed on the top of the lower supporting plate 56, a driving rod 54 fixedly installed on the driving end of the motor 55, a driving gear 53 fixedly installed on the top of the driving rod 54, a driven gear 52 in meshing connection with the outer wall of the driving gear 53, and an upper supporting plate 51 rotatably installed on the top of the driven gear 52, wherein the side wall of the upper supporting plate 51 is fixedly connected with the side wall of a rotating ring 46.

[0031] It should be noted that the motor 55 drives the driving gear 53 to rotate, which in turn drives the driven gear 52 to rotate, thereby realizing automatic adjustment of the rotating ring 46 and the clamping plate 41, improving the automation degree of the template device, and reducing the tediousness and errors of manual operation.

[0032] Further, since the motor 55 can be forward and reverse rotated, the rotation direction of the driving gear 53 can be conveniently controlled, thereby realizing flexible adjustment of the rotating ring 46 and the clamping plate 41.

[0033] Please refer to Figure 1 - Figure 3 The utility model provides a technical scheme: a simple template device suitable for making a circular inspection hole on a prefabricated concrete well lid, which comprises a hoop 12 welded on the inner wall of an iron sheet 11, a bolt 22 horizontally welded in the middle of the hoop 12, and an upper hoop 121, a middle hoop 122 and a lower hoop 123 formed by the hoop 12, wherein the lengths of the upper hoop 121, the middle hoop 122 and the lower hoop 123 are consistent with the length of the iron sheet 11.

[0034] It should be noted that the shape of the iron sheet 11 is rectangular, which ensures that it can be made into a cylindrical shape, and the width of the iron sheet 11 is determined according to the thickness of the well lid and is 10 cm more than the thickness of the well lid.

[0035] Further, the horizontal arrangement of the hoop 12 ensures that the iron sheet 11 maintains a cylindrical structure and has a certain stability, and in the concrete pouring process, the iron sheet 11 is not deformed by extrusion.

[0036] Please refer to Figure 1 - Figure 3The utility model provides a technical scheme: a simple template device suitable for making the upper circular inspection hole of the prefabricated concrete well lid, including the inside of the welding of the iron sheet 11 and horizontal arrangement of the upper stirrup 121, middle stirrup 122 and lower stirrup 123, the upper stirrup 121 and lower stirrup 123 are respectively welded in the upper and lower ends of the inner wall of the iron sheet 11.

[0037] Need to explain: the upper stirrup 121 and lower stirrup 123 are respectively welded in the position of 5cm from the upper long side and lower long side of the iron sheet 11, and the middle stirrup 122 is 8cm away from the upper stirrup 121 and lower stirrup 123.

[0038] Please refer to Figure 1 - Figure 3 The utility model provides a technical scheme: a simple template device suitable for making the upper circular inspection hole of the prefabricated concrete well lid, including the horizontal welding of the connecting piece 21 in the end of the bolt 22, the plug pin 23 is inserted in the inner wall of the connecting piece 21, and the connecting piece 21, bolt 22, plug pin 23 are arranged respectively in the both ends of the iron sheet 11 and stirrup 12 and the middle of the iron sheet 11 and stirrup 12.

[0039] Need to explain: the connecting piece 21 adopts 5mm round steel, is respectively welded in the bottom of one end of the upper stirrup 121, middle stirrup 122 and lower stirrup 123, and exposes the 123cm length of the upper stirrup 121, middle stirrup 122 and 123, and the welding length of the upper stirrup 121, middle stirrup 122 and lower stirrup 123 is 10cm;

[0040] Further, the outer diameter hole of the bolt 22 is consistent with the inner diameter of the plug pin 23, can ensure that all is inserted into the bolt 22 hole smoothly, one end of the plug pin 23 is made into a circular ring shape, facilitates the installation and dismounting of the plug pin 23, the other end of the plug pin 23 is inserted on the workbench, avoids the displacement of the iron sheet 11 in the concrete pouring process.

[0041] Please refer to Figure 1 - Figure 3 The utility model provides a technical scheme: a simple template device suitable for making the upper circular inspection hole of the prefabricated concrete well lid, including the rubber gasket is provided with the anti -skid line on the surface in the inner wall of the clamping plate 41.

[0042] Need to explain: the rubber material has good elasticity and friction force, and the anti -skid line on the surface can further increase the friction force between the iron sheet 11.

[0043] Working principle: first, a bolt 22 is inserted into the bolt 22 welded on the connecting piece 21 and the hoop 12 on one end of the iron sheet 11, ensuring that the iron sheet 11 maintains a cylindrical shape and the size is consistent with the circular inspection hole, the shaped iron sheet 11 is placed on the workbench through the auxiliary plate 3, the other bolt 22 is inserted into the bolt 22 welded on the hoop 12 in the middle of the iron sheet 11, then the two bolts 23 are fixed on the workbench at the same time, fill the middle of the iron sheet 11 with appropriate fine sand, ensure that the shaped iron sheet 11 does not deform and displace during concrete pouring, at this time, start the motor 55 to drive the driving gear 53 to rotate, drive the driving rod 54 and the driving gear 53 to rotate at the same time, at this time, drive the upper support plate 51 and the rotating ring 46 to rotate together, with the rotation of the rotating ring 46, the clamping plate 41 slidingly installed with it will also move and adjust the position accordingly, so that the clamping plate 41 tightly fits on the outer wall of the iron sheet 11, before pouring concrete, the side of the iron sheet 11 directly contacting the concrete is coated with release agent, which facilitates the removal of the formwork, when the concrete strength meets the requirements, remove the bolt 23, repeat the process to produce the next precast concrete manhole cover circular inspection hole.

Claims

1. A simple formwork device suitable for making a round inspection hole on a prefabricated concrete manhole cover, comprising an iron sheet (11), characterized in that: The outer wall of the iron sheet (11) is provided with a clamping mechanism; The clamping mechanism comprises a bottom ring (44) arranged at the bottom of the iron sheet (11), a connecting column (45) rotatably arranged at the top of the bottom ring (44), a connecting rod (43) fixedly arranged on the outer wall of the connecting column (45), a supporting rod (42) fixedly arranged at the end of the connecting rod (43) away from the connecting column (45), a clamping plate (41) rotatably arranged on the outer wall of the supporting rod (42), and a rotating ring (46) slidably arranged at the top of the clamping plate (41), wherein the top of the rotating ring (46) is fixedly arranged with a guide plate (47).

2. A simple formwork device suitable for making circular inspection holes on precast concrete manhole covers according to claim 1, characterized in that: The outer side of the bottom ring (44) is fixedly arranged with a lower supporting plate (56), the top of the lower supporting plate (56) is fixedly arranged with a motor (55), the driving end of the motor (55) is fixedly arranged with a driving rod (54), the top of the driving rod (54) is fixedly arranged with a driving gear (53), the outer wall of the driving gear (53) is engaged with a driven gear (52), the top of the driven gear (52) is rotatably arranged with an upper supporting plate (51), and the side wall of the upper supporting plate (51) is fixedly connected with the side wall of the rotating ring (46).

3. A simple formwork device for making a circular inspection hole on a precast concrete manhole cover according to claim 1, characterized in that: The inner wall of the iron sheet (11) is welded with a stirrup (12), the middle part of the stirrup (12) is horizontally welded with a bolt (22), the stirrup (12) is divided into an upper stirrup (121), a middle stirrup (122) and a lower stirrup (123), and the lengths of the upper stirrup (121), the middle stirrup (122) and the lower stirrup (123) are consistent with the length of the iron sheet (11).

4. A simple formwork assembly for use in the construction of a circular inspection hole in a precast concrete manhole cover as claimed in claim 3 wherein: The upper stirrup (121), the middle stirrup (122) and the lower stirrup (123) are welded on the inner side of the iron sheet (11) and arranged horizontally, and the upper stirrup (121) and the lower stirrup (123) are respectively welded at the upper and lower ends of the inner wall of the iron sheet (11).

5. A simple formwork assembly for use in the construction of a circular inspection hole in a precast concrete manhole cover as claimed in claim 3, wherein: The end of the bolt (22) is horizontally welded with a connecting piece (21), the inner wall of the connecting piece (21) is inserted with a bolt (23), and the connecting piece (21), the bolt (22) and the bolt (23) are respectively arranged at the two ends of the iron sheet (11) and the stirrup (12) and the middle of the iron sheet (11) and the stirrup (12).

6. A simple formwork device for making a circular inspection hole on a precast concrete manhole cover according to claim 1, characterized in that: The inner wall of the clamping plate (41) is provided with a rubber gasket, and an anti-skid pattern is formed on the surface of the rubber gasket.