Lower hoarding machine

By integrating a steel belt lifting buffer device and an improved gripper assembly into the lower panel machine, the problems of panel position deviation and hydraulic system safety hazards were solved, achieving stable lifting and reduced production costs.

CN223849579UActive Publication Date: 2026-01-30KEDA INDUSTRIAL GROUP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520150939.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-01-30
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

The existing lower plate machine often causes the plate to shift position due to bumps on the tunnel kiln production line, resulting in damage. In addition, the hydraulic buffer device has safety hazards and high maintenance costs.

Method used

A steel belt lifting and buffering device is adopted, which integrates the lifting and buffering functions into the lifting mechanism. The steel belt replaces the chain, and the guide rod and gripper assembly are improved to achieve stable lifting and buffering, reduce damage to the side panels, and eliminate the hydraulic system.

Benefits of technology

It improves the operational stability and safety of the lower panel machine, reduces production costs, and minimizes panel damage and hydraulic system maintenance expenses.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223849579U_ABST
    Figure CN223849579U_ABST
Patent Text Reader

Abstract

The utility model discloses a lower hoarding machine which comprises a main machine frame. The steel belt lifting buffer device comprises an upper rack, a lower rack and a lifting mechanism, the upper rack is arranged on a main rack, the lifting mechanism comprises a lifting motor, a winch, a steel belt, a guide cylinder and a guide rod, the lifting motor is connected with the winch, the lifting motor and the winch are both fixedly arranged on the upper rack, one end of the steel belt is wound on the winch, and the other end of the steel belt is connected with the guide cylinder. The other end of the steel belt penetrates through the upper rack and is fixedly connected with the lower rack, the guide cylinder is fixedly arranged on the upper rack, and one end of the guide rod penetrates through the guide cylinder and is fixedly connected with the lower rack; and the coaming clamping device is arranged on the lower rack. The lower hoarding machine has the advantages of being simple in structure, stable in operation and high in safety coefficient, the lifting function and the buffering function are integrated in the lifting mechanism in the mode that the steel belt is arranged, the weight of the device is effectively reduced, the situation that the hoarding is damaged is effectively reduced, and the production cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to ceramic production technical field, and specifically relates to a lower baffle machine. BACKGROUND

[0002] In the production of foamed ceramic, the function of the baffle is to form a space for accommodating raw materials on the bottom plate, and the powder for sintering foamed ceramic is placed in the space formed by the baffle, and after sintering, a ceramic finished plate is formed, and then the baffle needs to be separated from the finished plate to facilitate the unloading of the finished plate and the cleaning of the bottom plate for the next production. Therefore, the lower baffle machine is necessary in the production of foamed ceramic.

[0003] The current lower baffle machine generally uses a chain and sprocket mechanism to achieve lifting, and a common three-phase motor is used for driving. An additional buffer device needs to be installed between the gripper and the chain to solve the problem of crushing the baffle when the gripper is lowered. However, in actual use, the existing lower baffle machine still has problems that cannot be truly and effectively solved. This is because the jolting that occurs during transportation on the tunnel kiln production line can cause the position of the baffle to deviate, especially after the ceramic is sintered, the position of the baffle often deviates significantly. Due to the defects of the lifting mechanism of the existing lower baffle machine, even with the buffer device, the baffle is still often crushed.

[0004] In addition, the buffer device itself also has defects. Most of the current buffer devices use hydraulic cylinders as the buffer power source. Therefore, the buffer device needs to be equipped with a complete hydraulic system, such as a hydraulic oil tank, hydraulic pipelines, and cables that run through the entire unloading machine. Hydraulic fluid leakage of the hydraulic system is inevitable and can occur at any connection point, i.e. the hydraulic system has safety hazards. When a fault occurs, the repair cost is high and the downtime is long. In addition, hydraulic fluid is greatly affected by temperature. In winter, the hydraulic oil can easily solidify, resulting in reduced buffer efficiency or even shutdown.

[0005] Based on this, the utility model intends to provide a new type of lower baffle machine to solve the problems existing in the current lower baffle machine. UTILITY MODEL CONTENTS

[0006] To solve the above technical problems, the purpose of the utility model is to provide a lower baffle machine. The lower baffle machine has the advantages of simple structure, stable operation, and high safety factor. By setting the steel belt, the lifting function and the buffer function are integrated in the lifting mechanism, effectively reducing the weight of the device and reducing the damage to the baffle caused by the defects of the lower baffle machine, which is beneficial to reducing production costs.

[0007] To achieve the above utility model purposes, the technical solutions adopted by the utility model are as follows:

[0008] The utility model provides a lower coaming machine, including:

[0009] General frame;

[0010] Steel band promotes buffer device, including upper rack, lower rack and lifting mechanism, the upper rack sets up on general frame, the lifting mechanism includes lifting motor, winch, steel band, guide cylinder and guide rod, the lifting motor is connected with the winch, the lifting motor with the winch all are fixedly arranged in the upper rack, one end of the steel band is wound on the winch, the other end of the steel band passes through the upper rack and is fixedly connected with the lower rack, the guide cylinder is fixedly arranged in the upper rack, the guide cylinder penetrates the upper rack, one end of the guide rod penetrates the guide cylinder and is fixedly connected with the lower rack;

[0011] Clamp coaming device, set up in the lower rack.

[0012] Preferably, the upper rack is fixedly installed on the general frame, or the upper rack is connected with the general frame through a moving mechanism.

[0013] Preferably, the lower rack is provided with a plurality of limiting columns, and the top surface of the limiting column is provided with a buffer pad.

[0014] Preferably, the clamp coaming device includes a plurality of clamp mechanisms, and the clamp mechanisms are arranged at the edges of the lower rack.

[0015] More preferably, a buffer assembly is arranged between the clamp assembly and the mounting rod.

[0016] The buffer assembly includes a sliding base, a fixed seat and a buffer spring, the fixed seat is fixedly connected with the mounting rod, the sliding base is fixedly connected with the clamp assembly, the sliding base is slidably connected with the fixed seat, and the buffer spring is arranged between the sliding base and the fixed seat.

[0017] More preferably, the sliding base is provided with a through slot, the fixed seat is arranged in the through slot, and a second linear guide rail pair is arranged between the sides of the through slot close to the fixed seat, so that the sliding base and the fixed seat are slidably connected.

[0018] The bottom surface of the fixing base is opened, a fixing shaft and a moving piece are arranged in the fixing base, the fixing shaft is parallel to the second linear guide rail pair outside, the buffer spring is sleeved on the fixing shaft, the fixing shaft penetrates the moving piece, the buffer spring is between the moving piece and the inner wall of the fixing base, and the moving piece is fixedly connected with the sliding base.

[0019] Preferably, the clamping hand assembly comprises a clamping cylinder, a clamping hand piece, a connecting piece, a connecting shaft, a connecting rod piece and a mounting frame, the clamping cylinder is arranged in the mounting frame, the piston of the clamping cylinder is fixedly connected with the connecting piece, two connecting shafts are symmetrically arranged on the two sides of the connecting piece, the connecting shaft penetrates the mounting frame, one end of the connecting shaft is provided with a limiting part, and the other end of the connecting shaft is provided with two self-locking nuts, a gap is formed between the self-locking nuts and the mounting frame, one end of the clamping hand piece is arranged in the mounting frame and the connecting shaft penetrates the clamping hand piece, one end of the connecting rod piece is hinged with the clamping hand piece, and the other end of the connecting rod piece is hinged with the connecting piece.

[0020] More preferably, a gasket is arranged between the limiting part of the connecting shaft and the mounting frame.

[0021] More preferably, wear-resistant sleeves and positioning sleeves are further arranged between the clamping hand piece and the connecting shaft, the wear-resistant sleeves penetrate the clamping hand piece, the wear-resistant sleeves are in interference fit with the clamping hand piece, two positioning sleeves are arranged at the two ends of the wear-resistant sleeves respectively, the positioning sleeves are arranged between the end portions of the wear-resistant sleeves and the inner walls of the adjacent mounting frames, the connecting shaft penetrates the wear-resistant sleeves and the two positioning sleeves, and the connecting shaft is in gap connection with the wear-resistant sleeves and the positioning sleeves.

[0022] More preferably, the part of the clamping hand piece for clamping is provided with a gasket.

[0023] Beneficial effects:

[0024] The lower coaming machine has the advantages of simple structure, stable operation and high safety factor, the lifting function and the buffering function are integrated in the lifting mechanism by the mode of arranging the steel belt, the effective weight reduction of the device is realized, the damage of the coaming caused by the defects of the lower coaming machine is effectively reduced, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 Fig. 1 is a front view of the lower coaming machine;

[0026] Figure 2 Fig. 2 is a side view of the lower coaming machine;

[0027] Figure 3 Fig. 3 is an exploded view of the lower coaming machine;

[0028] Figure 4Fig. 1 is a schematic view of the upper rack part of the steel belt lifting buffer device from the top direction;

[0029] Figure 5 Fig. 2 is a partial exploded view of the upper rack part of the steel belt lifting buffer device;

[0030] Figure 6 Fig. 3 is a schematic view of the lower rack and the clamping plate device;

[0031] Figure 7 Fig. 4 is a front schematic view of the clamping hand assembly;

[0032] Figure 8 Fig. 5 is a side schematic view of the clamping hand assembly;

[0033] Figure 9 Fig. 6 is a partial exploded view of the clamping hand assembly.

[0034] Fig. 1 is a schematic view of the upper rack part of the steel belt lifting buffer device from the top direction;

[0035] 201-upper rack, 202-lower rack, 203-lifting motor, 204-winch, 205-guide cylinder, 206-guide rod, 207-limiting plate, 208-limiting column, 209-steel belt;

[0036] 301-mounting rod, 302-clamping hand assembly, 303-adjusting cylinder, 304-gas storage tank, 305-first linear guide pair;

[0037] 306-clamping cylinder, 307-mounting frame, 308-clamping hand piece, 309-link piece, 310-connection piece, 311-connection shaft, 312-wear-resistant sleeve, 313-positioning sleeve, 314-gasket, 315-sliding base, 316-fixing seat, 317-second linear guide pair, 318-buffer spring, 319-moving piece, 320-fixing shaft, 321-self-locking nut. DETAILED DESCRIPTION

[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, specific implementation manners of the present application will be described below with reference to the drawings. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor, and other embodiments can also be obtained.

[0039] The utility model provides a lower coaming machine, improve the lifting structure, integrate lifting and buffer function, in addition, the utility model discloses a new improvement to the part of the clamp hand also, cooperate with the new lifting structure, effectively solve the problem of easily broken coaming.

[0040] As Figures 1-9 The utility model discloses a lower coaming machine, improve the lifting structure, integrate lifting and buffer function, in addition, the utility model discloses a new improvement to the part of the clamp hand also, cooperate with the new lifting structure, effectively solve the problem of easily broken coaming.

[0041] The steel band lifting buffer device 2 includes upper rack 201, lower rack 202 and lifting mechanism, and the lifting mechanism is arranged on the upper rack 201 and is connected with the lower rack 202.

[0042] As Figures 1-5 The lifting mechanism includes lifting motor 203, winch 204, steel band 209, guide cylinder 205 and guide rod 206, the lifting motor 203 is connected with the winch 204, and the lifting motor 203 and the winch 204 are fixedly arranged on the upper rack 201, one end of the steel band 209 is wound on the winch 204, the other end of the steel band 209 is fixedly connected through the upper rack 201 and the lower rack 202, the guide cylinder 205 is fixedly arranged on the upper rack 201, and the guide cylinder 205 penetrates the upper rack 201, and one end of the guide rod 206 penetrates the guide cylinder 205 and is fixedly connected with the lower rack 202.

[0043] The utility model discloses the structure of the conventional chain wheel chain hard link is given up, adopts the soft connection mode of steel band 209, realizes the lifting and the drop of lower rack 202 through the cooperation of winch 204 and steel band 209, and the steel band 209 can play the buffering action, when the lower rack 202 drops excessively and leads to the clamp coaming device 3 to be obviously pressed on the coaming, the coaming plays the obvious supporting action to the clamp coaming device 3, and the action on the steel band 209 is that the steel band 209 is in the relaxed state, so as to lead to the torque of lifting motor 203 to be detected to be small, and the alarm can be sent in time.

[0044] The lifting mechanism controls the lifting of the lower frame 202, but the steel belt 209 itself is flexible and cannot control the stability of the lower frame 202 during lifting, and the guide rods 206 can effectively prevent the lower frame 202 from shaking during lifting. Preferably, the number of guide rods 206 is greater than or equal to two, such as the number of guide rods 206 in the figure is two, and the two guide rods 206 are arranged on both sides of the winch 204. The top end of the guide rod 206 can be connected by the limiting plate 207 to form a whole. It is easy to understand that the number of guide rods 206 is the same as the number of guide cylinders 205, and they correspond to each other. Bearings can be arranged in the guide cylinder 205 to reduce the lifting resistance of the guide rod 206.

[0045] It is easy to understand that the more guide rods 206, the more stable the lower frame 202 during lifting, but the total weight of the guide rod 206 and the lower frame 202 is larger, which puts higher requirements on the output of the winch 204 and the quality of the steel belt 209. Therefore, the number of guide rods 206 is generally two, three or four.

[0046] The lifting mechanism of the utility model integrates lifting function and buffering function through the steel belt 209. Compared with the existing lower coaming machine, the utility model can save the original buffering mechanism, realize the overall weight reduction of the device, save energy consumption, and save the electric energy used for lifting the buffering mechanism part each time the lifting motor 203 moves.

[0047] In the utility model, the connection mode of the upper frame 201 and the total frame 1 is various, for example, the upper frame 201 can be fixedly installed on the total frame 1, or the upper frame 201 can be connected with the total frame 1 through a moving mechanism, that is, the upper frame 201 can move on the total frame 1 to adapt to different working places.

[0048] The utility model discloses a steel belt lifting and buffering device Figures 1-3 In addition, the utility model also provides a technical scheme that the upper frame 201 moves on the total frame 1, which is not shown in the drawing, for example, the moving mechanism includes guide rails, guide wheels, guide racks, motor reducer assemblies, drive shafts and drive gears, two guide rails are arranged in parallel on the total frame 1, two groups of guide wheels are arranged at the edge of the upper frame 201, each group of guide wheels is slidably connected with the guide rail on the same side, two guide racks are arranged in parallel, and the guide racks are parallel to the guide rails, the guide rails are outside the guide racks, the motor reducer assemblies are arranged on the upper frame 201, and two drive shafts are connected with the motor reducer assemblies respectively, the drive shafts are provided with drive gears at one end, and the drive gears are engaged with the guide racks on the same side. Thus, the steel belt lifting and buffering device 2 can move on the total frame 1, and the clamped coaming can be moved to the coaming collecting station.

[0049] Preferably, the lower rack 202 is provided with a plurality of limiting posts 208, and the top surface of the limiting post 208 is provided with a buffer pad. The limiting post 208 is upwardly arranged, and is used for preventing the distance of the lower rack 202 from being too long during lifting, and directly impacting the upper rack 201.

[0050] More preferably, the top surface of the limiting post 208 is also provided with a proximity switch, and the distance between the lower rack 202 and the upper rack 201 is automatically monitored.

[0051] The lines of the equipment between the upper rack 201 and the lower rack 202 can be integrated in a drag chain, and the utility model will not be described in detail.

[0052] The clamping and surrounding plate device 3 is arranged at the lower rack 202, and the structure of the clamping and surrounding plate device 3 can be various. It is easy to understand that the steel belt lifting and buffering device 2 does not affect the structure of the clamping and surrounding plate device 3 in the utility model, and the steel belt lifting and buffering device 2 mainly plays a lifting and buffering role.

[0053] In order to more effectively solve the problem of the damage of the surrounding plate by the lower surrounding plate machine, the utility model also improves the clamping and surrounding plate device 3, and the improved clamping and surrounding plate device 3 cooperates with the steel belt lifting and buffering device 2, so that the surrounding plate can be more effectively protected.

[0054] As shown in the figure, the clamping and surrounding plate device 3 comprises a plurality of clamping hand structures, and the clamping hand structure is arranged at the edge of the lower rack 202. The clamping hand structure comprises an adjusting cylinder 303, a mounting rod 301, a first linear guide rail pair 305 and a plurality of clamping hand assemblies 302. The cylinder body of the adjusting cylinder 303 is fixedly connected with the lower rack 202, the piston end of the adjusting cylinder 303 is connected with the mounting rod 301, the linear guide rail of the first linear guide rail pair 305 is fixedly arranged on the bottom surface of the lower rack 202, the sliding block of the first linear guide rail pair 305 is fixedly arranged on the top surface of the mounting rod 301, the adjusting cylinder 303 controls the mounting rod 301 to move along the first linear guide rail pair 305, and the plurality of clamping hand assemblies 302 are arranged on the bottom surface of the mounting rod 301.

[0055] As shown in the figure, the clamping and surrounding plate device 3 comprises a plurality of clamping hand structures, and the clamping hand structure is arranged at the edge of the lower rack 202. The clamping hand structure comprises an adjusting cylinder 303, a mounting rod 301, a first linear guide rail pair 305 and a plurality of clamping hand assemblies 302. The cylinder body of the adjusting cylinder 303 is fixedly connected with the lower rack 202, the piston end of the adjusting cylinder 303 is connected with the mounting rod 301, the linear guide rail of the first linear guide rail pair 305 is fixedly arranged on the bottom surface of the lower rack 202, the sliding block of the first linear guide rail pair 305 is fixedly arranged on the top surface of the mounting rod 301, the adjusting cylinder 303 controls the mounting rod 301 to move along the first linear guide rail pair 305, and the plurality of clamping hand assemblies 302 are arranged on the bottom surface of the mounting rod 301. Figure 6 As shown in the figure, the clamping and surrounding plate device 3 comprises a plurality of clamping hand structures, and the clamping hand structure is arranged at the edge of the lower rack 202. The clamping hand structure comprises an adjusting cylinder 303, a mounting rod 301, a first linear guide rail pair 305 and a plurality of clamping hand assemblies 302. The cylinder body of the adjusting cylinder 303 is fixedly connected with the lower rack 202, the piston end of the adjusting cylinder 303 is connected with the mounting rod 301, the linear guide rail of the first linear guide rail pair 305 is fixedly arranged on the bottom surface of the lower rack 202, the sliding block of the first linear guide rail pair 305 is fixedly arranged on the top surface of the mounting rod 301, the adjusting cylinder 303 controls the mounting rod 301 to move along the first linear guide rail pair 305, and the plurality of clamping hand assemblies 302 are arranged on the bottom surface of the mounting rod 301.

[0056] For example, the square space surrounded by the fence, the number of clamping hand structure is four, four clamping hand around the edge of the lower frame 202 is set. When the fence clamping device 3 is lowered, the adjusting cylinder 303 first drives the mounting rod 301 to move outward, to avoid the contact between the clamping hand assembly 302 and the fence during the lowering process as far as possible, after lowering to the set height, the adjusting cylinder 303 controls the mounting rod 301 to move inward, the clamping hand assembly 302 contacts and clamps the fence.

[0057] It is easy to understand that for the fence offset number is less and the offset distance is small, the fence damage can be reduced by the fence clamping device 3, for the fence with large offset distance, even if the clamping hand structure is moved to the limit position, there is a possibility of contact with the offset fence, at this time, the steel belt lifting buffer device 2 plays an accurate buffering role when the fence clamping device 3 contacts the fence, effectively avoiding the fence damage caused by the continuous pressing of the fence clamping device 3.

[0058] Preferably, the fence clamping device 3 further comprises a gas storage tank 304, and the gas storage tank 304 is arranged on the lower frame 202, and the plurality of adjusting cylinders 303 are connected with the gas storage tank 304.

[0059] Preferably, the piston of the adjusting cylinder 303 is hinged with the mounting rod 301, so as to provide a certain adjustment space for the movement of the mounting rod 301.

[0060] The structure of the clamping hand assembly 302 in the fence clamping device 3 is not limited, and at present, as long as the clamping hand structure capable of clamping the fence is suitable for the utility model. Preferably, the utility model also proposes an improved clamping hand assembly 302, as shown in Figure 6 The buffer assembly is arranged between the clamping hand assembly 302 and the mounting rod 301, the buffer assembly comprises a sliding base 315, a fixed seat 316 and a buffer spring 318, the fixed seat 316 is fixedly connected with the mounting rod 301, the sliding base 315 is fixedly connected with the clamping hand assembly 302, the sliding base 315 and the fixed seat 316 are slidably connected, and the buffer spring 318 is arranged between the sliding base 315 and the fixed seat 316, wherein the sliding direction between the sliding base 315 and the fixed seat 316 is the same as the guiding direction of the first linear guide rail pair 305.

[0061] The function of the buffer assembly is to provide a certain buffer for the contact between the clamping hand assembly 302 and the fence when the mounting rod 301 is controlled to retract by the adjusting cylinder 303, for example, when the fence offset distance is large and is stuck, the clamping hand assembly 302 contacts the fence, even if the mounting rod 301 continues to retract, the buffer assembly provides a buffer distance for the clamping hand assembly 302, and the extrusion of the clamping hand assembly 302 to the fence is reduced.

[0062] Further, as shown in Figures 6-9As shown, the sliding base 315 is provided with a through slot, the fixing base 316 is arranged in the through slot, the fixing base 316 is provided with a second linear guide rail pair 317 between the side faces close to the through slot, for example, the inner side wall of the through slot is provided with the slider of the second linear guide rail pair 317, and the side face of the sliding base 315 is provided with the linear guide rail of the second linear guide rail pair 317, so that the connection of the sliding base 315 and the fixing base 316 is realized through the second linear guide rail pair 317.

[0063] The bottom face of the fixing base 316 is opened, the fixing shaft 320 and the moving piece 319 are arranged in the fixing base 316, the fixing shaft 320 is parallel to the second linear guide rail pair 317 outside, the buffer spring 318 is sleeved on the fixing shaft 320, the fixing shaft 320 penetrates through the moving piece 319, the buffer spring 318 is between the moving piece 319 and the inner wall of the fixing base 316, and the moving piece 319 is fixedly connected with the sliding base 315.

[0064] In the process of clamping the surrounding plate, theoretically, the clamping hand assembly 302 is just in contact with the surrounding plate, and the surrounding plate and the clamping hand assembly 302 will not be subjected to extrusion force, but in actual production, due to the deviation of the position of the surrounding plate, the surrounding plate is often subjected to extrusion of the clamping hand assembly 302, and the clamping hand assembly 302 will also be subjected to a reaction force, so that the part of the clamping hand 308 of the clamping hand assembly 302 is loose, which is not conducive to production. Further, the utility model also improves the clamping hand assembly 302, specifically, the clamping hand assembly 302 comprises a clamping cylinder 306, a clamping hand 308, a connecting piece 310, a connecting shaft 311, a connecting rod 309 and a mounting frame 307, the clamping cylinder 306 is arranged in the mounting frame 307, the piston of the clamping cylinder 306 is fixedly connected with the connecting piece 310, the two connecting shafts 311 are symmetrically arranged on the two sides of the connecting piece 310, the connecting shaft 311 penetrates through the mounting frame 307, and one end of the connecting shaft 311 is provided with a limiting portion, and the other end of the connecting shaft 311 is provided with two self-locking nuts 321, there is a gap between the self-locking nut 321 and the mounting frame 307, one end of the clamping hand 308 is in the mounting frame 307 and the connecting shaft 311 penetrates through the clamping hand 308, one end of the connecting rod 309 is hinged with the clamping hand 308, and the other end of the connecting rod 309 is hinged with the connecting piece 310. The clamping cylinder 306 is connected with the gas storage tank 304.

[0065] Due to the gap between the limiting nut and the mounting frame 307, the connecting shaft 311 and the mounting frame 307 are movable, even if the clamping hand 308 abuts against the connecting shaft 311 during rotation, the connecting shaft 311 can follow the rotation and the limiting nut will not be loose due to external force.

[0066] It is easy to understand that the circumferential side face of one end of the connecting shaft 311 provided with the self-locking nut 321 is a threaded face, so as to be connected with the self-locking nut 321, and the utility model will not be described here.

[0067] Further, as shown in Figure 9 The wear-resistant sleeve 312 penetrates the clamping hand piece 308, the wear-resistant sleeve 312 is in interference fit with the clamping hand piece 308, two positioning sleeves 313 are arranged at two ends of the wear-resistant sleeve 312 respectively, the positioning sleeve 313 is between the end of the wear-resistant sleeve 312 and the inner wall of the adjacent mounting frame 307, the connecting shaft 311 penetrates the wear-resistant sleeve 312 and the two positioning sleeves 313, and the connecting shaft 311 is in clearance connection with the wear-resistant sleeve 312 and the positioning sleeve 313. The clamping hand piece 308 is in direct contact with the wear-resistant sleeve 312, and when the clamping hand piece 308 rotates, the wear-resistant sleeve 312 and the connecting shaft 311 actually rotate relatively, and the two positioning sleeves 313 limit the clamping hand piece 308, so that the clamping hand piece 308 does not deviate too much along the axial direction of the connecting shaft 311.

[0068] In addition, the positioning sleeve 313 also helps to prevent the clamping hand piece 308 from loosening, and the reason is that when the clamping hand piece 308 is affected by external force and tends to abut against the connecting shaft 311, the wear-resistant sleeve 312 is limited by the positioning member, that is, the wear-resistant sleeve 312 applies a force to the positioning sleeve 313 on one side, so that the positioning sleeve 313 is pressed against the inner wall of the adjacent mounting frame 307, and therefore the wear-resistant sleeve 312 transfers the force originally affecting the connecting shaft 311 to the adjacent positioning sleeve 313, at this time the clamping hand piece 308 can still rotate, but the resistance is larger, and the influence of the positioning sleeve 313 and the wear-resistant sleeve 312 on the connecting shaft 311 is reduced, thereby effectively preventing the loosening of the connecting shaft 311.

[0069] Preferably, a gasket 314 is arranged between the limiting portion of the connecting shaft 311 and the mounting frame 307.

[0070] Preferably, a gasket 314 is arranged between the limiting portion of the connecting shaft 311 and the mounting frame 307.

[0071] The utility model also proposes the method of lower coaming, realizes through above-mentioned lower coaming machine, specific as follows:

[0072] S1, the lifting mechanism in the steel belt lifting buffer device 2 controls the lower machine frame 202 to descend through the release of the steel belt 209, in the descending process, the multiple clamping hand mechanisms of the coaming clamping device 3 stretch out outward, avoid the coaming below;

[0073] If the coaming clamping device 3 abuts against the top surface of the coaming, the coaming supports the coaming clamping device 3, so that the steel belt 209 is in a gradually relaxed state, avoiding the lower machine frame 202 from continuing to press down and causing the coaming to be damaged, at the same time, the lifting mechanism continues to release the steel belt 209, until the lifting motor 203 in the lifting mechanism detects that the reduction of the output torque reaches the prewarning value, the lifting mechanism stops and sends out an alarm.

[0074] If the clamping plate device 3 is always not in contact with the top surface of the surrounding plate or the output torque detected by the lifting motor 203 always fails to reach the pre-warning value, step S2 is entered;

[0075] S2, after the lower rack 202 is lowered into position, the plurality of clamping hand mechanisms of the clamping plate device 3 are retracted, so that the clamping hand assemblies 302 are in contact with the rib plates of the outer side surface of the surrounding plate;

[0076] During the retraction of the clamping hand mechanisms, the buffer assembly between the clamping hand assemblies 302 and the mounting rods 301 provides a certain movement distance for the clamping hand assemblies 302, so as to reduce the large extrusion force of the clamping hand assemblies 302 on the surrounding plate from the outer side surface of the surrounding plate;

[0077] S3, after the plurality of clamping hand mechanisms are retracted into position, the plurality of clamping hand assemblies 302 in each clamping hand mechanism clamp the rib plates of the corresponding surrounding plate one by one;

[0078] S4, the lifting mechanism controls the upper rack 202 to rise, so that all the surrounding plates are separated from the finished plate and leave the production line.

[0079] The above describes the embodiments provided by the utility model in detail. The principle and implementation mode of the utility model are described by applying specific examples in this paper, and the above embodiment description is only used to help understand the core idea of the utility model. It should be pointed out that for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A hemmer characterized by, include: Main rack (1); The steel belt lifting and buffer device (2) includes an upper frame (201), a lower frame (202), and a lifting mechanism. The upper frame (201) is mounted on the main frame (1). The lifting mechanism includes a lifting motor (203), a winch (204), a steel belt (209), a guide cylinder (205), and a guide rod (206). The lifting motor (203) is connected to the winch (204). All are fixedly installed on the upper frame (201). One end of the steel strip (209) is wound around the winch (204), and the other end of the steel strip (209) passes through the upper frame (201) and is fixedly connected to the lower frame (202). The guide cylinder (205) is fixedly installed on the upper frame (201) and passes through the upper frame (201). One end of the guide rod (206) passes through the guide cylinder (205) and is fixedly connected to the lower frame (202). The clamping plate device (3) is installed on the lower frame (202).

2. The underbead machine of claim 1, wherein, The clamping plate device (3) includes multiple clamping mechanisms, which are disposed on the edge of the lower frame (202). Each clamping mechanism includes an adjusting cylinder (303), a mounting rod (301), a first linear guide pair (305), and multiple clamping assemblies (302). The cylinder body of the adjusting cylinder (303) is fixedly connected to the lower frame (202), and the piston end of the adjusting cylinder (303) is connected to the mounting rod (301). The linear guide of the first linear guide pair (305) is fixedly disposed on the bottom surface of the lower frame (202), and the slider of the first linear guide pair (305) is fixedly disposed on the top surface of the mounting rod (301). The adjusting cylinder (303) controls the mounting rod (301) to move along the first linear guide pair (305), and the multiple clamping assemblies (302) are disposed on the bottom surface of the mounting rod (301).

3. The underbead machine of claim 2, wherein, A buffer assembly is provided between the gripper assembly (302) and the mounting rod (301); The buffer assembly includes a sliding base (315), a fixed base (316), and a buffer spring (318). The fixed base (316) is fixedly connected to the mounting rod (301), and the sliding base (315) is fixedly connected to the gripper assembly (302). The sliding base (315) and the fixed base (316) are slidably connected. The buffer spring (318) is disposed between the sliding base (315) and the fixed base (316). The sliding direction between the sliding base (315) and the fixed base (316) is the same as the guiding direction of the first linear guide pair (305).

4. The underbead machine of claim 3, wherein, The sliding base (315) is provided with a through groove, and the fixed base (316) is provided in the through groove. A second linear guide pair (317) is provided between the sides of the fixed base (316) near the through groove. The second linear guide pair (317) allows the sliding base (315) and the fixed base (316) to be slidably connected. The bottom surface of the fixing seat (316) is opened, a fixing shaft (320) and a moving piece (319) are arranged in the fixing seat (316), the fixing shaft (320) is parallel to the second linear guide rail pair (317) outside, the buffer spring (318) is sleeved on the fixing shaft (320), the fixing shaft (320) penetrates the moving piece (319), the buffer spring (318) is between the moving piece (319) and the inner wall of the fixing seat (316), and the moving piece (319) is fixedly connected with the sliding base (315).

5. The underbead machine according to any one of claims 2-4, characterized in that, The clamping hand assembly (302) comprises a clamping cylinder (306), a clamping hand piece (308), a connecting piece (310), a connecting shaft (311), a connecting rod piece (309) and a mounting frame (307), the clamping cylinder (306) is arranged in the mounting frame (307), the piston of the clamping cylinder (306) is fixedly connected with the connecting piece (310), two connecting shafts (311) are symmetrically arranged on the two sides of the connecting piece (310), the connecting shaft (311) penetrates the mounting frame (307), one end of the connecting shaft (311) is provided with a limiting portion, and the other end of the connecting shaft (311) is provided with two self-locking nuts (321); there is a gap between the self-locking nut (321) and the mounting frame (307), one end of the clamping hand piece (308) is in the mounting frame (307) and the connecting shaft (311) penetrates the clamping hand piece (308), one end of the connecting rod piece (309) is hinged with the clamping hand piece (308), and the other end of the connecting rod piece (309) is hinged with the connecting piece (310).

6. The underbead machine of claim 5, wherein, A gasket (314) is arranged between the limiting portion of the connecting shaft (311) and the mounting frame (307).

7. The underbead machine of claim 5, wherein, A wear-resistant sleeve (312) and a positioning sleeve (313) are further arranged between the clamping hand piece (308) and the connecting shaft (311), the wear-resistant sleeve (312) penetrates the clamping hand piece (308), the wear-resistant sleeve (312) is in interference fit with the clamping hand piece (308), two positioning sleeves (313) are arranged at the two ends of the wear-resistant sleeve (312) respectively, the positioning sleeve (313) is between the end of the wear-resistant sleeve (312) and the inner wall of the adjacent mounting frame (307), the connecting shaft (311) penetrates the wear-resistant sleeve (312) and the two positioning sleeves (313), and the connecting shaft (311) is in clearance connection with the wear-resistant sleeve (312) and the positioning sleeve (313).

8. The underbead machine of claim 5, wherein, The part of the clamping hand piece (308) for clamping is provided with a pad.

9. The underbead machine of claim 1, wherein, The upper rack (201) is fixedly installed on the general rack (1), or the upper rack (201) is connected with the general rack (1) through a moving mechanism.

10. The underbead machine of claim 1, wherein, The lower rack (202) is provided with a plurality of limiting columns (208), and the top surface of the limiting column (208) is provided with a buffer pad.