Baking type cold-pressing pneumatic forming equipment

Abstract

The utility model discloses baking type cold pressing pneumatic forming equipment which comprises an operation machine table, a feeding unit, a carrying unit, a transferring unit, a baking unit, a pressing unit and a discharging unit, and the feeding unit, the transferring unit and the discharging unit are installed on the operation machine table and are sequentially arranged in the forming direction of products. The baking unit and the pressing unit are arranged above the transferring unit, the baking unit is located in front of the pressing unit in the forming direction, and the carrying unit is arranged on the side portions of the feeding unit and the transferring unit and can move back and forth between the feeding unit and the transferring unit. According to the baking type cold pressing pneumatic forming equipment, products are baked and heated through the baking unit, then the products are pressed and formed through the pressing unit, and therefore the products are firstly heated and then formed, the forming effect and quality of the products are ensured, and the production efficiency is improved through automatic feeding, carrying, moving, heating, pressing and discharging. The forming efficiency of products can be improved, and the forming equipment is simple in overall structure and reasonable in design.

Description

TECHNICAL FIELD

[0001] The utility model relates to forming equipment technical field, especially a kind of baking cold-pressing pneumatic forming equipment. BACKGROUND

[0002] Hot pressing is widely used in textile industry, plastic industry, foam industry (products such as artificial flowers, artificial plants, bra cup, ornaments, Christmas products, etc.), the traditional processing method is to put raw materials into a mold with a certain temperature, a certain pressure is given by air cylinder, under the joint action of temperature and pressure, the product with desired shape is formed.

[0003] At present, artificial flowers and artificial plants are generally made of textile materials, but the petals on the artificial flowers or artificial plants formed by textile materials have single color and rough hand feeling, which cannot meet the market demand; therefore, with the development of society, the material of artificial flowers and artificial plants is gradually replaced by EVA material and plastic material, but EVA material and plastic material cannot be heated and pressed simultaneously during the forming process of products, and need to be heated first, and then pressed after heating, so that the forming effect and quality of products can be ensured, therefore, a forming equipment for heating first and then pressing is needed. SUMMARY

[0004] The utility model aims at providing a baking cold-pressing pneumatic forming equipment with simple structure, reasonable design and ensured forming effect and quality of products.

[0005] To solve the above technical problems, the utility model can adopt the following technical solutions:

[0006] A baking cold-pressing pneumatic forming equipment includes an operation platform, an upper feeding unit, a carrying unit, a moving unit, a baking unit, a pressing unit and a lower feeding unit installed on the operation platform, the upper feeding unit, the moving unit and the lower feeding unit are arranged in sequence along the forming direction of products, the baking unit and the pressing unit are arranged above the moving unit, and the baking unit is located in front of the pressing unit along the forming direction, the carrying unit is arranged on the side of the upper feeding unit and the moving unit, and can move back and forth between the upper feeding unit and the moving unit.

[0007] In one embodiment, the upper feeding unit includes an upper feeding support, a lifting motor, a lead screw and an upper feeding platform, the upper feeding support is installed on the lower part of the operation platform, the lifting motor is installed on the bottom of the upper feeding support, the lead screw is connected with the output end of the lifting motor, and the upper feeding platform is threadedly connected with the lead screw, the lifting motor can drive the lead screw to rotate, so as to make the upper feeding platform lift.

[0008] In one of the embodiments, the carrying unit comprises a horizontal moving module, a first longitudinal moving module and a carrying plate. The horizontal moving module is installed on the operating platform. The first longitudinal moving module is connected with the horizontal moving module. The horizontal moving module can drive the first longitudinal moving module to move horizontally. The carrying plate is connected with the first longitudinal moving module. The first longitudinal moving module can drive the carrying plate to move longitudinally. The carrying suction plate is arranged on the carrying plate.

[0009] In one of the embodiments, the carrying unit comprises a horizontal moving module, a first longitudinal moving module and a carrying plate. The horizontal moving module is installed on the operating platform. The first longitudinal moving module is connected with the horizontal moving module. The horizontal moving module can drive the first longitudinal moving module to move horizontally. The carrying plate is connected with the first longitudinal moving module. The first longitudinal moving module can drive the carrying plate to move longitudinally. The carrying suction plate is arranged on the carrying plate.

[0010] In one of the embodiments, the carrying unit comprises a horizontal moving module, a first longitudinal moving module and a carrying plate. The horizontal moving module is installed on the operating platform. The first longitudinal moving module is connected with the horizontal moving module. The horizontal moving module can drive the first longitudinal moving module to move horizontally. The carrying plate is connected with the first longitudinal moving module. The first longitudinal moving module can drive the carrying plate to move longitudinally. The carrying suction plate is arranged on the carrying plate.

[0011] In one of the embodiments, the carrying unit comprises a horizontal moving module, a first longitudinal moving module and a carrying plate. The horizontal moving module is installed on the operating platform. The first longitudinal moving module is connected with the horizontal moving module. The horizontal moving module can drive the first longitudinal moving module to move horizontally. The carrying plate is connected with the first longitudinal moving module. The first longitudinal moving module can drive the carrying plate to move longitudinally. The carrying suction plate is arranged on the carrying plate.

[0012] In one of the embodiments, the carrying unit comprises a horizontal moving module, a first longitudinal moving module and a carrying plate. The horizontal moving module is installed on the operating platform. The first longitudinal moving module is connected with the horizontal moving module. The horizontal moving module can drive the first longitudinal moving module to move horizontally. The carrying plate is connected with the first longitudinal moving module. The first longitudinal moving module can drive the carrying plate to move longitudinally. The carrying suction plate is arranged on the carrying plate.

[0013] In one of the embodiments, the operating platform is provided with a discharging port which cooperates with the discharging unit.

[0014] In one of the embodiments, the baking cold-pressing pneumatic forming equipment further comprises a controller which is installed on the baking unit. Advantages

[0015] The utility model discloses a baking cold pressure pneumatic forming equipment, by the feeding unit to the product jacking, and the carrying unit carries the jacked product to the transfer unit, and the transfer unit then takes the product and moves to the baking unit and pressing unit in proper order, and the baking unit is heated to the product and is baked, and then the pressing unit is pressed to the product and is formed, and finally the discharging unit is discharged to the product after forming, so as to realize the heating of the product before forming, to this end ensures the forming effect and quality of the product, and through the automatic feeding, carrying, moving, heating, pressing and discharging, the forming efficiency of the product can be improved, and the overall structure of the forming equipment is simple, and the design rationalization is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the schematic diagram of the utility model baking cold pressure pneumatic forming equipment Figure 1 ;

[0017] Figure 2 It is the schematic diagram of the utility model baking cold pressure pneumatic forming equipment Figure 2 ;

[0018] Figure 3 It is the feeding unit schematic drawing of the utility model baking cold pressure pneumatic forming equipment;

[0019] Figure 4 It is the carrying unit schematic drawing of the utility model baking cold pressure pneumatic forming equipment;

[0020] Figure 5 It is the transfer unit schematic drawing of the utility model baking cold pressure pneumatic forming equipment;

[0021] Figure 6 It is the baking unit and pressing unit schematic drawing of the utility model baking cold pressure pneumatic forming equipment;

[0022] Figure 7 It is the discharging unit schematic drawing of the utility model baking cold pressure pneumatic forming equipment.

[0023] As shown in the drawings:

[0024] 100, operation machine; 110, discharging port; 200, feeding unit; 210, feeding support; 220, lifting motor; 230, screw rod; 240, feeding platform; 300, carrying unit; 310, horizontal moving module; 320, first longitudinal moving module; 330, carrying plate; 340, carrying cylinder; 400, moving and transferring unit; 410, moving plate; 420, moving and transferring platform; 500, baking unit; 510, first mounting frame; 520, first lifting cylinder; 530, baking plate; 600, pressing unit; 610, second mounting frame; 620, second lifting cylinder; 630, pressing plate; 700, discharging unit; 710, second longitudinal moving module; 720, discharging plate; 730, discharging cylinder; 740, discharging suction disc; 800, controller. DETAILED DESCRIPTION

[0025] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without using some or all of these specific details. In other instances, well-known process steps have not been described in detail in order to avoid obscuring the present application. The present application is not limited to the specific embodiments described below.

[0026] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. Like numbers refer to like elements throughout.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the terms "may" and "can" include any one of the possible combinations of the inherent physical properties such as components having similar functions are grouped together into a single component. Furthermore, as used herein, the terms "and / or" and "at least one of" include any and all combinations of one or more of the associated listed items.

[0028] Referring to Figure 1 and Figure 2The utility model provides a kind of baking cold-pressing pneumatic forming equipment, including operating machine table 100, and installation unit 200 of feeding, carrying unit 300, transfer unit 400, baking unit 500, pressing unit 600 and discharge unit 700 of operating machine table 100, installation unit 200, transfer unit 400 and discharge unit 700 are sequentially arranged along the forming direction of product, and baking unit 400 and pressing unit 600 are arranged above transfer unit 400, and baking unit 500 is located in front of pressing unit 600 along the forming direction, and carrying unit 300 is arranged in the side of installation unit 200 and transfer unit 400, and can be back and forth between installation unit 200 and transfer unit 400.

[0029] Specifically, in the embodiment, the lower die of the forming die is installed on the transfer unit 400, and the upper die of the forming die is installed on the pressing unit 600. The forming die can be replaced according to the shape of the required product. At the same time, a plurality of products to be formed are placed in a stack at the installation unit 200, and the installation unit 200 lifts the products to be formed one by one. The lifted products to be formed are carried by the carrying unit 300 to the lower die on the transfer unit 400. Then, the transfer unit 400 moves with the products to be formed in the lower die, and moves to the baking unit 500. The baking unit 500 moves downward to cooperate with the lower die, and heats the products to be formed in the lower die. After heating to a set time or temperature, the baking unit 500 resets, and the transfer unit 400 moves with the heated products to be formed in the lower die to the pressing unit 600. At this time, the pressing unit 600 moves downward to make the upper die cooperate with the lower die at the transfer unit 400, and press the products in the lower die until they are pressed to a set shape. After pressing and forming, the pressing unit 600 resets with the upper die, and the discharge unit 700 sucks and discharges the formed products in the lower die at the transfer unit 400. In this way, the products are heated first and then pressed to form, so as to ensure the forming effect and quality of the products. The automatic feeding, carrying, moving, heating, pressing and discharging of the products can be realized by the installation unit 200, the carrying unit 300, the transfer unit 400, the baking unit 500, the pressing unit 600 and the discharge unit 700, so as to improve the forming efficiency of the products, and make the overall structure of the forming equipment simple and the design reasonable.

[0030] Of course, in order to improve the automation degree of the forming equipment, the baking cold-pressing pneumatic forming equipment in the utility model further includes a controller 800, and the controller 800 is installed on the baking unit 400. The heating time or heating temperature of the baking unit 500 is controlled by the controller 800, and the pressing time and pressure of the pressing unit 600 can also be controlled, so as to ensure the forming quality of the products.

[0031] In addition, the molding equipment is designed as a multi-station, and can simultaneously roast and press form multiple products, so as to improve the molding efficiency of the products.

[0032] Please refer to Figure 3 In order to realize automatic lifting of the products to be molded, the feeding unit 200 in the embodiment comprises a feeding support 210, a lifting motor 220, a lead screw 230 and a feeding platform 240. The feeding support 210 is installed at the lower part of the operating machine table 100, the lifting motor 220 is installed at the bottom of the feeding support 210, the lead screw 230 is connected with the output end of the lifting motor 220, and the feeding platform 240 is threadedly connected with the lead screw 230. The lifting motor 220 can drive the lead screw 230 to rotate, so as to lift the feeding platform 240. The stacked products to be molded are placed on the feeding platform 240, the lifting motor 220 drives the lead screw 230 to rotate, and the lead screw 230 drives the feeding platform 240 to lift upward when rotating, so as to lift the stacked products to be molded, thereby realizing automatic feeding of the products and making the structure of the feeding unit reasonable.

[0033] Please refer to Figure 4 In order to carry the products to be molded lifted by the feeding unit 200 to the transfer unit 400, the carrying unit 300 in the embodiment comprises a horizontal moving module 310, a first longitudinal moving module 320 and a carrying plate 330. The horizontal moving module 310 is installed on the operating machine table 100, the first longitudinal moving module 320 is connected with the horizontal moving module 310, the horizontal moving module 310 can drive the first longitudinal moving module 320 to move horizontally, the carrying plate 330 is connected with the first longitudinal moving module 320, the first longitudinal moving module 320 can drive the carrying plate 330 to move longitudinally, and the carrying suction cup 340 is arranged on the carrying plate 330.

[0034] The horizontal moving module 310 and the first longitudinal moving module 320 can adopt a cylinder and slider structure or a motor and lead screw structure. After the feeding unit 200 lifts the products to be molded, the horizontal moving module 310 and the first longitudinal moving module 320 drive the carrying plate 330 to move towards the feeding unit 200. After moving to the set position, the carrying suction cup 340 on the carrying plate 330 sucks the products to be molded lifted by the feeding unit 200. After sucking, the horizontal moving module 310 and the first longitudinal moving module 320 drive the carrying plate 330 to move towards the transfer unit 400. After moving to the set position, the carrying suction cup 340 places the sucked products to be molded in the lower mold of the transfer unit 400, thereby realizing automatic carrying of the products.

[0035] Please refer to Figure 5, in order to move the products to the baking unit and pressing unit in turn, the transfer unit 400 in the embodiment includes a driving member (not shown in the figure), a moving plate 410 and a transfer platform 420, the driving member is installed on the lower part of the operating machine 100, the driving member can adopt a cylinder, and the output end of the driving member is connected with the moving plate 410, and the transfer platform 420 is installed on the moving plate 410, the driving member can drive the moving plate 410 to move, thereby making the transfer platform 420 reciprocate below the baking unit 500 and the pressing unit 600, and the transfer platform 420 has a built-in circulating cooling water circuit (which is a prior art). Among them, the lower mold of the forming mold is installed on the transfer platform 400, the handling unit 300 will place the products in the lower mold of the transfer platform 400, and then the driving member drives the moving plate 410 to move, and the moving plate 410 will move with the transfer platform 420 when moving, so as to move the lower mold on the transfer platform 420 to the baking unit 500, and the products in the lower mold are baked by the baking unit 500, after heating is completed, the driving member drives the transfer platform 420 to move, and then the lower mold moves to the pressing unit 600, and the products in the lower mold are pressed by the pressing unit 600, so as to realize the automatic movement of the products, facilitate the subsequent baking and heating and pressing of the products, and through the built-in circulating cooling water circuit of the transfer platform 420, the products in the lower mold can be kept in the set temperature range when pressing, and will not be disturbed by the mold temperature, so as to facilitate the pressing and forming of the products, and ensure the forming quality.

[0036] Please refer to Figure 6 , in order to realize the forming of the products, the baking unit 500 in the embodiment includes a first mounting frame 510, a first lifting cylinder 520 and a baking tray 530, the first mounting frame 510 is arranged on the operating machine 100, the first lifting cylinder 520 is fixed on the upper part of the first mounting frame 510, the baking tray 530 is connected with the output end of the first lifting cylinder 520, and the first lifting cylinder 520 can drive the baking tray 530 to ascend and descend; and the pressing unit 600 includes a second mounting frame 610, a second lifting cylinder 620 and a pressing plate 630, the second mounting frame 610 is arranged on the operating machine 100, the second lifting cylinder 620 is fixed on the top end of the second mounting frame 610, and the pressing plate 630 is connected with the output end of the second lifting cylinder 620, and the second lifting cylinder 620 can drive the pressing plate 630 to ascend and descend.

[0037] When the product is molded, the upper mold of the molding mold is installed on the pressing plate 630 of the pressing unit 600, after the lower mold is moved to the baking unit 500 by the transfer unit 400, the first lifting cylinder 520 of the baking unit 500 drives the baking tray 530 to move downward, and then the baking tray 530 is matched with the lower mold, and the product in the lower mold is baked and heated by the baking tray 530, after the baking is finished, the first lifting cylinder 520 drives the baking tray 530 to move upward and reset, at this time, the transfer unit 400 moves the lower mold to the pressing unit 600, and the second lifting cylinder 620 of the pressing unit 600 drives the pressing plate 630 to move downward, when the pressing plate 630 moves downward, the upper mold moves downward, so that the upper mold is matched with the lower mold of the transfer unit to realize the pressing of the product, and the product is pressed into the required shape, after the pressing is finished, the second lifting cylinder 620 drives the pressing plate 630 to move upward and reset, and then the upper mold is reset, finally the product is baked and heated first, and then pressed to form, so as to ensure the molding effect and quality of the product.

[0038] Finally, please refer to Figure 7 , in order to realize automatic feeding, the feeding unit 700 in the embodiment includes a second longitudinal moving module 710, a feeding plate 720 and a feeding cylinder 730, the second longitudinal moving module 710 is installed on the operation platform 100, the feeding plate 720 is connected with the second longitudinal moving module 710, the second longitudinal moving module 710 can drive the feeding plate 720 to lift, the feeding cylinder 730 is installed on the feeding plate 720, and a feeding suction cup 740 is connected at the output end of the feeding cylinder 730, and a feeding port 110 is opened on the operation platform 100, which is matched with the feeding unit 700. When the product is molded by the pressing unit 600, the second longitudinal moving module 710 drives the feeding plate 720 to move, and the feeding cylinder 730 drives the feeding suction cup 740 to move, so that the feeding suction cup 740 moves to the set position, at this time, the feeding suction cup 740 sucks the molded product in the lower mold of the transfer unit 400, after sucking, the second longitudinal moving module 710 and the feeding cylinder 730 drive the feeding suction cup 740 to move to the feeding port 110, and the molded product sucked is dropped into the feeding port 110 for collection, so as to realize the automatic feeding of the molded product, improve the efficiency, and the second longitudinal moving module 710 can adopt the cylinder and slider structure, or the motor and screw structure, and the feeding port 110 can be replaced by a material collecting frame for collection, which can be set according to actual needs.

[0039] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make some changes, modifications and equivalent changes within the scope of the technical scheme of the present application by using the above disclosed technical content, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.

Claims

1. A toasted cold press air forming apparatus, characterized by: The operation machine includes an operation table, a feeding unit, a carrying unit, a transfer unit, a baking unit, a pressing unit and a discharging unit, the feeding unit, the transfer unit and the discharging unit are sequentially arranged along a forming direction of a product, the baking unit and the pressing unit are arranged above the transfer unit, and the baking unit is located in front of the pressing unit along the forming direction, and the carrying unit is arranged at a side of the feeding unit and the transfer unit and can reciprocate between the feeding unit and the transfer unit.

2. A toasting cold press air forming apparatus according to claim 1, wherein: The feeding unit includes a feeding support, a lifting motor, a lead screw and a feeding platform, the feeding support is installed at a lower part of the operation table, the lifting motor is installed at a bottom of the feeding support, the lead screw is connected with an output end of the lifting motor, and the feeding platform is threadedly connected with the lead screw, the lifting motor can drive the lead screw to rotate, so that the feeding platform is lifted.

3. The toasty cold press airform apparatus of claim 1, wherein: The carrying unit includes a horizontal moving module, a first longitudinal moving module and a carrying plate, the horizontal moving module is installed on the operation table, the first longitudinal moving module is connected with the horizontal moving module, the horizontal moving module can drive the first longitudinal moving module to move horizontally, the carrying plate is connected with the first longitudinal moving module, and the first longitudinal moving module can drive the carrying plate to move longitudinally, and a carrying suction cup is arranged on the carrying plate.

4. The toasty cold press airform apparatus of claim 1, wherein: The transfer unit includes a driving member, a moving plate and a transfer platform, the driving member is installed at a lower part of the operation table, an output end of the driving member is connected with the moving plate, and the transfer platform is installed on the moving plate, the driving member can drive the moving plate to move, so that the transfer platform reciprocates below the baking unit and the pressing unit.

5. The toasty cold press airform apparatus of claim 1, wherein: The baking unit includes a first mounting frame, a first lifting cylinder and a baking tray, the first mounting frame is arranged on the operation table, the first lifting cylinder is fixed at an upper part of the first mounting frame, and the baking tray is connected with an output end of the first lifting cylinder, the first lifting cylinder can drive the baking tray to lift.

6. The toasty cold press airform apparatus of claim 1, wherein: The pressing unit includes a second mounting frame, a second lifting cylinder and a pressing plate, the second mounting frame is arranged on the operation table, the second lifting cylinder is fixed at a top end of the second mounting frame, and the pressing plate is connected with an output end of the second lifting cylinder, the second lifting cylinder can drive the pressing plate to lift.

7. The toasty cold press airform apparatus of claim 1, wherein: The discharging unit includes a second longitudinal moving module, a discharging plate and a discharging cylinder, the second longitudinal moving module is installed on the operation table, the discharging plate is connected with the second longitudinal moving module, the second longitudinal moving module can drive the discharging plate to lift, and the discharging cylinder is installed on the discharging plate and connected with a discharging suction cup at an output end of the discharging cylinder.

8. A toasting cold press pneumatic forming apparatus according to claim 7, wherein: A discharging port is arranged on the operation table and matched with the discharging unit.

9. A toasting cold press pneumatic forming apparatus according to any one of claims 1 to 8, wherein: A controller is arranged on the baking unit.

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