Anti-deformation tool for segmented manufacturing of stainless steel groove type bulkhead

By designing anti-deformation tooling and welding carbon steel supports to stainless steel trough-shaped bulkheads, combined with bolts and jacking components, the problem of deformation during the segmented hoisting of stainless steel trough-shaped bulkheads was solved, improving processing efficiency and reducing pollution.

CN223850790UActive Publication Date: 2026-01-30NANTONG XIANGYU MARINE EQUIP CO LTD
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Patent Information

Application Number
CN202520575734.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-30
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Stainless steel trough-shaped bulkhead sections are prone to deformation during hoisting, which increases the difficulty of processing.

Method used

Design a deformation-resistant tooling, including a first support member and two second support members made of carbon steel. It is connected to the side wall of the stainless steel trough-shaped bulkhead by welding. The adjustable connection of the support members is achieved by bolt assembly and jacking assembly to avoid deformation.

Benefits of technology

It effectively prevents the deformation of stainless steel trough-shaped bulkhead sections during transportation, improves processing and production efficiency, reduces rework rate, and avoids contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-deformation tool for segmented manufacturing of a stainless steel groove type bulkhead. The anti-deformation tool comprises a first supporting piece and a second supporting piece, the two second supporting pieces are made of carbon steel and are arranged at the two ends, in the first direction, of the first supporting piece correspondingly, the ends, away from each other, of the two second supporting pieces are welding ends, and the welding ends are used for being welded to the groove side wall in the stainless steel groove type bulkhead; the welding end extends out of the first supporting piece in the first direction, and the end face of the welding end is obliquely arranged in the direction close to the first supporting piece. According to the anti-deformation tool for manufacturing the stainless steel groove type bulkhead sections, the anti-deformation tool is used for supporting a groove structure, the situation that the stainless steel groove type bulkhead sections deform in the transportation process is avoided, and the machining and production efficiency of the stainless steel groove type bulkhead sections is improved; and meanwhile, pollution of the anti-deformation tool to the stainless steel groove type bulkhead sections can be avoided.
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Description

TECHNICAL FIELD

[0001] The utility model generally relates to the ship technical field, concretely relates to a kind of anti-deformation tool for stainless steel tank type bulkhead section manufacturing. BACKGROUND

[0002] Ship cargo hold is usually divided into multiple compartments using stainless steel tank type bulkhead, and the manufacturing process of existing stainless steel tank type bulkhead usually adopts sectional manufacturing process. However, during the sectional manufacturing process of stainless steel tank type bulkhead, the stainless steel tank type bulkhead section may be deformed during lifting and other processes, resulting in the need for rework of the deformed stainless steel tank type bulkhead section, increasing the processing difficulty of the stainless steel tank type bulkhead. SUMMARY

[0003] In view of the above defects or deficiencies in the prior art, it is desirable to provide an anti-deformation tool for stainless steel tank type bulkhead section manufacturing.

[0004] The present application provides an anti-deformation tool for stainless steel tank type bulkhead section manufacturing, comprising:

[0005] a first support member;

[0006] two second support members made of carbon steel, each second support member being disposed at one end of the first support member in the first direction, and each second support member having a welding end opposite to the first support member, the welding end being configured to be welded to a side wall of the stainless steel tank type bulkhead, and the welding end extending beyond the first support member in the first direction, wherein an end surface of the welding end is inclined towards the first support member.

[0007] Further, the second support member is adjustably disposed in the first direction.

[0008] Further, each second support member is connected to the first support member by a bolt assembly, wherein the second support member is provided with a first through hole for the bolt assembly to pass through, the first support member is provided with a second through hole for the bolt assembly to pass through, and the first through hole extends in the first direction.

[0009] The first support member is provided with two pusher assemblies corresponding to the two second support members, and each pusher assembly is located on a side of the corresponding second support member opposite to the welding end.

[0010] Further, the pusher assembly comprises a mounting seat and a push rod, the mounting seat is fixedly disposed on the first support member, and the push rod is screwed to the mounting seat.

[0011] Further, the second support member and the first support member are connected together by at least two bolt assemblies.

[0012] Further, the second support member is a carbon steel plate, and the first support member is a channel steel having a first notch extending in the first direction, and the channel steel includes a first sidewall opposite to the first notch, and the carbon steel plate is arranged on a side of the first sidewall away from the first notch.

[0013] The anti-deformation tool provided by the application can prevent the deformation of the stainless steel channel type bulkhead segment, improve the processing and production efficiency of the stainless steel channel type bulkhead, and avoid pollution of the anti-deformation tool to the stainless steel channel type bulkhead segment. BRIEF DESCRIPTION OF DRAWINGS

[0014] Other features, objects, and advantages of the application will become more apparent from the following detailed description of non-limiting embodiments thereof, read in conjunction with the accompanying drawings:

[0015] Figure 1 A front view of the anti-deformation tool provided by the embodiment of the application;

[0016] Figure 2 A side view of the anti-deformation tool provided by the embodiment of the application

[0017] Figure 3 A schematic view of the anti-deformation tool provided by the embodiment of the application when installed in the stainless steel channel type bulkhead segment;

[0018] Figure 4 A structural schematic view of the anti-deformation tool provided by another embodiment of the application. DETAILED DESCRIPTION

[0019] The application will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, and not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the parts related to the utility model are shown in the drawings.

[0020] The stainless steel channel type bulkhead is assembled by a plurality of stainless steel channel type bulkhead segments 300, and the stainless steel channel type bulkhead segment 300 has a channel structure 310, and the channel structure 310 is isosceles trapezoidal.

[0021] The anti-deformation tool provided by the embodiment of the application is used for installing in the channel structure 310 to support the channel structure 310, so as to prevent the deformation of the stainless steel channel type bulkhead segment 300, and especially to prevent the deformation of the channel structure 310.

[0022] Please refer to the accompanyingFigures 1-3 The anti-deformation tooling 100 comprises a first support 110 and two second supports 120, the two second supports 120 are respectively arranged at two ends of the first support 110 along the first direction, and the second supports 120 are made of carbon steel. Optionally, the first direction is the length direction of the second supports 120. The ends of the two second supports 120 away from each other are welding ends 121, the welding ends 121 extend out of the first support 110 along the first direction, and the welding ends 121 are used for welding with the groove side walls 311 of the groove structure 310. The end faces of the welding ends 121 are arranged in a direction inclined towards the first support 110, so that the end faces of the welding ends 121 and the groove side walls 311 can be in close contact, which helps to improve the welding quality and anti-deformation capability between the welding ends 121 and the groove side walls 311.

[0023] In the embodiment, by welding the anti-deformation tooling 100 on the two groove side walls 311 of the groove structure 310 in the stainless steel groove type bulkhead, and the second supports 120 welded with the groove side walls 311 are made of carbon steel, not only the groove structure 310 is supported by the anti-deformation tooling 100 to avoid deformation of the stainless steel groove type bulkhead segment 300 during transportation, but also the processing and production efficiency of the stainless steel groove type bulkhead is improved, and the pollution of the anti-deformation tooling 100 to the stainless steel groove type bulkhead segment 300 is avoided.

[0024] In some embodiments of the present application, the second support 120 is a carbon steel plate, the first support 110 is a channel steel, the channel steel has a first slot extending along the first direction, the channel steel comprises a first side wall 111 opposite to the first slot and two second side walls 112 located on both sides of the first side wall 111, and the carbon steel plate is arranged on the side of the first side wall 111 away from the first slot. In this way, the anti-deformation tooling 100 has high structural strength, good support and fixation effect on the groove structure 310, and simple structure and high processing efficiency.

[0025] Please refer to the accompanying drawings Figure 4 In some embodiments of the present application, the second support 120 is adjustably arranged along the first direction. After the stainless steel groove type bulkhead is assembled, the anti-deformation tooling 100 needs to be cut off, and the length of the welding end 121 will be reduced after the anti-deformation tooling 100 is cut off. By adjusting the position of the second support 120 along the first direction, the length of the welding end 121 can be compensated, the number of reuse of the anti-deformation tooling 100 is increased, and the manufacturing cost of the stainless steel groove type bulkhead is reduced.

[0026] Of course, in other embodiments, the second support 120 and the first support 110 can be fixedly connected by welding or the like.

[0027] In some embodiments of the present application, each second support 120 is connected to the first support 110 through a bolt assembly, the bolt assembly comprising a screw rod and a nut, the second support 120 is provided with a first through hole 122 for the bolt assembly to pass through, the first support 110 is provided with a second through hole for the bolt assembly to pass through, the screw rod passes through the first through hole 122 and the second through hole in sequence and is screwed with the nut, so as to realize the connection of the second support 120 and the first support 110. Wherein, the first through hole 122 is arranged in extension along the first direction, so that when the bolt assembly is in a loosened state, the position adjustment of the second support 120 is realized through the movement of the screw rod in the first through hole 122.

[0028] When the bolt assembly is fixedly connected to the first support 110 and the second support 120, in order to avoid the displacement or deflection of the second support plate, the first support 110 is provided with two push assemblies corresponding to the two second supports 120, the push assembly is located on the side of the corresponding second support 120 away from the welding end 121, and the push assembly pushes the second support plate to limit the movement of the second support 120.

[0029] Wherein, specifically, the second through hole can be located on the first side wall 111 of the channel steel.

[0030] Wherein, optionally, the push assembly comprises a mounting seat 220 and a push rod 230, the mounting seat 220 is provided with a threaded hole, the threaded hole is axially parallel to the first direction, the mounting seat 220 is fixedly arranged on the first support 110, and the push rod 230 is screwed on the mounting seat 220.

[0031] Wherein, optionally, the second support 120 is provided with a push matching block 240 at one end close to the push rod 230, and the push matching block 240 is located on the side of the second support 120 away from the first support 110.

[0032] Wherein, optionally, the second support 120 and the first support 110 are connected together through at least two bolt assemblies. The two bolt assemblies are arranged in interval along the direction perpendicular to the first direction.

[0033] It should be understood that the above-mentioned terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is more than three.

[0034] The above description is only the preferred embodiment of the present application and the explanation of the technical principles applied. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the technical solutions formed by mutually replacing the above-mentioned features and the technical features disclosed in the present application (but not limited to) with similar functions.

Claims

1. A deformation preventing jig for manufacturing a stainless steel tank bulkhead section, characterized by, The utility model relates to a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding.

2. The anti-deformation jig for manufacturing a stainless steel tank bulkhead section according to claim 1, characterized by, The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding.

3. The anti-deformation jig for manufacturing a stainless steel tank bulkhead section according to claim 2, characterized by, The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding.

4. The anti-deformation jig for manufacturing a stainless steel tank bulkhead section according to claim 3, characterized by, The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding.

5. The anti-deformation jig for manufacturing a stainless steel tank bulkhead section according to claim 3, characterized by, The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding.

6. The anti-deformation jig for manufacturing a stainless steel tank bulkhead section according to claim 1, characterized by The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel plate and a stainless steel channel steel, and belongs to the technical field of shipbuilding. The utility model discloses a carbon steel