Track beam turn-over mechanism

By designing a track beam flipping mechanism, which utilizes claws and support frames to achieve smooth flipping of the track beam, the problems of high labor intensity, high risk, and easy equipment damage during the track beam flipping process are solved, thereby improving safety and cost-effectiveness.

CN223851567UActive Publication Date: 2026-01-30SHANDONG DALING ROBOT CO LTD +2
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Patent Information

Application Number
CN202520433926.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-30
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

The existing equipment has high labor intensity and high risk to workers during the track beam flipping process. The conveyor rollers are easily damaged and generate a lot of noise. In addition, the cost of modifying the existing equipment is high.

Method used

Design a track beam flipping mechanism that drives the pawl to rotate via a drive unit, smoothly flipping the track beam onto the feeding conveyor line, and using a support frame to avoid direct impact, by simply modifying existing conveyor line equipment.

Benefits of technology

It reduced the labor intensity of workers, improved safety, extended the life of conveyor rollers, reduced noise, and reduced modification costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223851567U_ABST
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Abstract

The utility model discloses a track beam turn-over mechanism, which belongs to the technical field of machining, and comprises a rack, at least one pusher dog capable of being assembled on the rack in a rotating manner, a driving unit capable of driving the pusher dog to rotate, and a bearing piece obliquely arranged on the rack, according to the track beam turn-over mechanism, a worker does not need to intervene with a crowbar, the labor intensity of the worker is reduced, meanwhile, the supporting frame is arranged, the situation that the track beam directly impacts a conveying line roller in the turn-over process is avoided, and the track beam turn-over efficiency is improved. According to the technical scheme, workers are prevented from making direct contact with a dangerous source, the field safety is improved, the situation that the track beam directly hits the roller in the manual turning process is avoided, and the field noise level is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical processing technical field more specifically, the utility model relates to a caterpillar beam face-over mechanism. BACKGROUND

[0002] Caterpillar track plate: one of the chassis parts of engineering machinery, one of the components of caterpillar track, mainly responsible for supporting the weight of mechanical vehicles, and providing stable walking ability in various terrains and harsh environments. Caterpillar beam: raw material before cutting caterpillar track plate, caterpillar beam becomes caterpillar track plate blank after cutting.

[0003] 12-meter-long caterpillar beam is staggered in front-up state, workers need to turn over the caterpillar beam to ensure that the caterpillar beam is in the state of tooth surface upward into the cutting machine, the caterpillar beam enters the cutting machine through the conveying line, the length is 600mm after cutting, and thus the caterpillar track plate rough blank is completed.

[0004] The existing device has the problems that manual use of crowbar overturning has high labor intensity, and the caterpillar track plate is directly hit on the conveying line after overturning, the conveying line drum is impacted, is easy to damage, has low service life, the worker is less than half a meter away from the material during the caterpillar beam overturning process, the on-site danger coefficient is high, the worker is directly hit on the drum during the overturning process, the on-site noise is large, and professional hazards are easy to produce.

[0005] Therefore, it is necessary to design a caterpillar beam feeding pretreatment tool to realize semi-automatic action of caterpillar beam overturning. CONTENT OF THE UTILITY MODEL

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a caterpillar beam face-over mechanism, which can stably overturn the caterpillar beam on the feeding conveying line to the feeding conveying line through the driving unit driving the pawl to rotate, and the face-over mechanism is simple in structure and suitable for simple modification of the existing conveying line equipment and use.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] A caterpillar beam face-over mechanism, the face-over mechanism comprises:

[0009] A rack and at least one pawl rotatably assembled on the rack;

[0010] A driving unit for driving the pawl to rotate, the rotation of the pawl overturns the caterpillar beam;

[0011] Further comprising a supporting member obliquely arranged on the rack, the supporting member supports the overturned caterpillar beam.

[0012] In a preferred embodiment, the rack top is rotatably installed with a turnover shaft through a shaft seat, and the pawls are arranged at equal intervals on the turnover shaft.

[0013] In a preferred embodiment, the turnover shaft is further installed with a driving arm between the intervals of the pawls.

[0014] In a preferred embodiment, the rack bottom crossbeam is rotatably installed with a driving unit one at a position, the output end of the driving unit one is rotatably connected with the driving arm, the driving unit one drives the turnover shaft and the pawls to rotate through the driving arm.

[0015] In a preferred embodiment, the supporting member is a supporting frame installed on the rack top through two supporting ribs, the supporting frame is arranged in an inclined manner with the rack top, and a plurality of supporting rollers are arranged in the middle of the supporting frame.

[0016] In a preferred embodiment, the turnover mechanism further comprises two conveying lines:

[0017] One feeding conveying line for temporarily storing track beams to be processed;

[0018] One feeding conveying line for conveying track beams, the pawls are arranged in parallel with the rollers of the conveying line in an initial state, and the pawls are arranged below the conveying line.

[0019] In a preferred embodiment, the side edge of the feeding conveying line is provided with a mounting position for mounting the rack, the rack top is provided with a shaft support through a heightening member, a plurality of extension rollers are arranged between the shaft support and the side edge of the feeding conveying line, and the extension rollers extend into the area of the feeding conveying line at one end after assembly;

[0020] The pawls are arranged between the intervals of the plurality of extension rollers.

[0021] The bottom of the supporting frame is mounted with the top of the shaft support.

[0022] In a preferred embodiment, a complete gap is arranged in the middle of the feeding conveying line, and the rack is arranged at the gap.

[0023] In a preferred embodiment, a waist hole structure is arranged on the rack at the mounting positions of the shaft seat and the pendulum seat, and the shaft seat and the pendulum seat are fixedly installed through bolts passing through the waist hole.

[0024] In a preferred embodiment, the two ends of the feeding conveying line are further provided with a push plate driven by a driving unit two, and the push plate is arranged at the side edge of the feeding conveying line.

[0025] The technical effects and advantages of the utility model are as follows:

[0026] The caterpillar beam overturning mechanism does not need workers to intervene by using crowbars, reduces labor intensity of employees, and meanwhile, the support frame is arranged to avoid that the caterpillar beam directly impacts the conveying line roller during overturning, and the structure is durable and long-lasting;

[0027] The technical scheme avoids workers from directly contacting with dangerous sources, improves on-site safety, avoids the caterpillar beam from directly impacting the roller when manually overturning, and reduces on-site noise level;

[0028] The overturning mechanism can be well used by simply modifying the existing conveying line equipment, and can effectively reduce cost investment of manufacturers. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a whole structure schematic view of the utility model.

[0030] Figure 2 It is a whole back structure schematic view of the utility model.

[0031] Figure 3 It is a rack back structure schematic view of the utility model.

[0032] Figure 4 It is a whole assembly structure schematic view of the overturning mechanism of the utility model.

[0033] Figure 5 It is a whole structure schematic view of the overturning mechanism of the utility model.

[0034] Figure 6 It is a whole structure schematic view of the overturning mechanism of the utility model.

[0035] Figure 7 It is Figure 2 It is an enlarged structure schematic view of the middle A.

[0036] The figure marks are as follows: 1, cutting-off machine; 2, feeding conveying line; 3, feeding conveying line; 301, extension roller; 302, shaft support; 303, heightening piece; 4, pawl; 401, driving unit one; 402, support roller; 403, support frame; 404, rack; 405, overturning shaft; 406, shaft seat; 407, driving arm; 408, waist hole; 409, pendulum seat; 410, support rib; 5, driving unit two; 501, push plate; 6, caterpillar beam. DETAILED DESCRIPTION

[0037] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0038] As shown in the accompanying Figure 1 With the accompanying Figure 7 The track beam overturning mechanism shown in the accompanying drawings comprises a feeding conveying line 3, a feeding conveying line 2 arranged in parallel with the feeding conveying line 3, and a cutting machine 1 arranged at the end of the feeding conveying line 2 and used for cutting the track beam 6.

[0039] The raw material is a 12-meter-long track beam 6, which is packed in bundles, lifted by a trolley, and placed on the feeding conveying line 3. After the track beam 6 is overturned by the overturning mechanism and placed on the feeding conveying line 2, the track beam 6 is ensured to be in the state of tooth surface upward and is sent into the cutting machine 1 by the feeding conveying line 2.

[0040] The feeding conveying line 3 and the feeding conveying line 2 are both drum-type conveying mechanisms, which are not the improved technical scheme of the present application.

[0041] The overturning mechanism is a machine frame 404 in the shape of "L" arranged below the feeding conveying line 3 and the feeding conveying line 2. A turning shaft 405 is rotatably installed on the top of the machine frame 404 through a shaft seat 406. A plurality of pawls 4 are arranged at equal intervals on the turning shaft 405. The pawls 4 are used to drag the bottom surface of the track beam 6 to drive the track beam 6 to overturn. The pawls 4 are parallel to the drum of the feeding conveying line 3 in the initial state.

[0042] A driving arm 407 is also installed on the turning shaft 405 between the intervals of the pawls 4.

[0043] A driving unit one 401 is rotatably installed at the beam position of the bottom of the machine frame 404. The output end of the driving unit one 401 is rotatably connected with the driving arm 407. The driving unit one 401 drives the turning shaft 405 and the pawls 4 to rotate through the driving arm 407, so as to drive the track beam 6 to overturn.

[0044] In order to avoid the pawls 4 from directly hitting the feeding conveying line 2 after driving the track beam 6 to overturn, a support frame 403 is installed on the top of the machine frame 404 through two support ribs 410. The support frame 403 is arranged in an inclined manner on the top of the machine frame 404, and a plurality of support drums 402 are arranged in the middle of the support frame 403. After the pawls 4 drive the track beam 6 to overturn, the track beam 6 leans on the support drums 402. The feeding conveying line 2 moves to feed. The track beam 6 slowly separates from the support drums 402 on the support frame 403 and lies flat on the conveying line to be sent into the cutting machine 1.

[0045] Compared with the existing working mode, the field workers use crowbars to turn over the track beam with the tooth surface facing down, and the single track beam weighs 300 Kg. In order to reduce the labor intensity of production workers, a track beam turning mechanism is designed to assist workers in completing the track beam loading pretreatment, reducing the production preparation work before the track beam enters the cutting machine. The track beam 6 turning mechanism does not need workers to use crowbars to intervene, which reduces the labor intensity of workers, and through the design of the supporting frame 403, the impact on the conveying line drum during the turning process is avoided, and the service life of the conveying line drum is effectively prolonged compared with manual turning.

[0046] As shown in Figure 1 and Figure 2 , the track beam 6 turning mechanism is convenient for the modification of the existing conveying line equipment. A mounting position is provided on the side of the feeding conveying line 3, that is, a gap is provided on the side of the feeding conveying line 3 for setting the rack 404, and an axle bracket 302 is provided on the top of the rack 404 through a heightening piece 303. The axle bracket 302 and the side of the feeding conveying line 3 are provided with a plurality of extension drums 301. After assembly, one end of the extension drum 301 extends into the feeding conveying line 2 area. When the rack 404 is below the feeding conveying line 3, the pawl 4 is located between the spacing of the plurality of extension drums 301. This structure can make the pawl 4 turn over the track beam 6 on the feeding conveying line 3 to the feeding conveying line 2.

[0047] The bottom of the supporting frame 403 is installed with the top of the axle bracket 302.

[0048] A complete break is provided in the middle of the feeding conveying line 2. The rack 404 is provided at the break, that is, the feeding conveying line 2 is divided into two sections and is installed at both ends of the rack 404.

[0049] The turning mechanism can be well used by simply modifying the existing conveying line equipment, which can effectively reduce the cost investment of manufacturers.

[0050] In order to further make the turning mechanism applicable to most conveying lines and convenient to adjust during installation, so that the pawl 4 can accurately turn over the track beam 6 to the feeding conveying line 2, a waist hole 408 structure is provided on the rack 404 at the installation position of the axle seat 406 and the pendulum seat 409. Through the waist hole 408 structure, the axle seat 406 and the pendulum seat 409 can be fixed and installed after being adjusted in position on the rack 404, which can further cooperate with conveying lines of different widths.

[0051] After the track beam 6 is turned over from the feeding conveying line 3 to the feeding conveying line 2, in order to ensure that the track beam 6 can accurately enter the cutting machine 1, the two ends of the feeding conveying line 2 are also provided with push plates 501 driven by the second driving unit 5, the push plates 501 are arranged at the side edges of the feeding conveying line 2, the track beam 6 is horizontally conveyed on the feeding conveying line 2, the track beam 6 is pushed by the push plates 501, and it is ensured that the track beam 6 can accurately enter the cutting machine 1.

[0052] In the utility model, the driving units can adopt cylinders, electric push rods and the like, the pawl 4 is reset to the initial state after completing turning over of the track beam 6 once, and waits for feeding next time.

[0053] Finally, the following points should be explained: firstly, in the description of the present application, it should be explained that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, which can be mechanical connection or electrical connection, can be the communication between two elements, can be directly connected, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship can change;

[0054] Secondly: the utility model discloses the embodiment of the drawings, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;

[0055] Finally: the above only for the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement and the like made in the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A track beam turning mechanism, characterized by, The turnover mechanism comprises: A rack (404), and at least one pawl (4) rotatably mounted on the rack (404); A driving unit for driving the pawl (4) to rotate, the rotation of the pawl (4) causing the track beam (6) to turn over; Further comprising a support member obliquely arranged on the rack (404), the support member supporting the turned-over track beam (6).

2. The track beam flipping mechanism according to claim 1, wherein: The top of the rack (404) is rotatably mounted with a turnover shaft (405) through a shaft seat (406), and the pawl (4) is arranged at equal intervals on the turnover shaft (405).

3. A track beam flipping mechanism according to claim 2, characterized in that: The turnover shaft (405) is further provided with a driving arm (407) between the intervals of the pawl (4).

4. The track beam flipping mechanism according to claim 3, wherein: The bottom beam position of the rack (404) is rotatably mounted with a driving unit one (401), the output end of the driving unit one (401) is rotatably connected with the driving arm (407), the driving unit one (401) drives the turnover shaft (405) and the pawl (4) to rotate through the driving arm (407).

5. A track beam turning mechanism according to any one of claims 1-4, characterized in that: The support member is a support frame (403) mounted on the top of the rack (404) through two support ribs (410), the support frame (403) is obliquely arranged on the top of the rack (404), and a plurality of support rollers (402) are arranged in the middle of the support frame (403).

6. A track beam flipping mechanism according to claim 5, characterized in that: The turnover mechanism further comprises two conveying lines: An upper conveying line (3) for temporarily storing track beams (6) to be processed: A feeding conveying line (2) for conveying track beams (6), the pawl (4) is arranged in parallel with the rollers of the conveying line in the initial state, and the pawl (4) is located below the conveying line (2).

7. A track beam flipping mechanism according to claim 6, characterized in that: The side of the upper conveying line (3) is provided with a mounting position for mounting the rack (404), the top of the rack (404) is provided with a shaft frame (302) through a heightening member (303), a plurality of extension rollers (301) are arranged between the shaft frame (302) and the side of the upper conveying line (3), and the extension rollers (301) extend into the area of the feeding conveying line (2) after assembly; The pawl (4) is located between the intervals of the plurality of extension rollers (301); The bottom of the support frame (403) is mounted with the top of the shaft frame (302).

8. The track beam flipping mechanism according to claim 7, wherein: The middle of the feeding conveying line (2) is provided with a complete break, and the rack (404) is arranged at the break.

9. A track beam flipping mechanism according to any one of claims 6-8, characterized in that: The shaft seat (406) and the pendulum seat (409) are fixedly installed through bolts passing through the waist hole (408) structure.

10. The track beam flipping mechanism of claim 7, wherein: The two ends of the feeding conveying line (2) are further provided with a push plate (501) driven by a driving unit two (5), and the push plate (501) is arranged at the side of the feeding conveying line (2).