Automatic arrangement device for soft magnetic ferrite production
By designing the clamping and adsorption mechanism of the automatic arrangement device, the problem of low efficiency in manual operation was solved, and the efficient and stable arrangement and positioning of soft magnetic ferrites were achieved, thereby improving processing efficiency.
Patent Information
- Application Number
- CN202520133144.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing automated arranging devices for the production of soft magnetic ferrites mainly rely on manual operation, which is inefficient and prone to errors, resulting in low processing efficiency.
An automatic arrangement device is designed, comprising a clamping block, a clamping mechanism, an adsorption mechanism, and a guiding conveying device. The clamping mechanism quickly clamps and places soft magnetic ferrites, while the adsorption mechanism prevents them from falling. Combined with the stable movement of the clamping block and the precise guidance of the guide rail, automated arrangement is achieved.
This improves the alignment efficiency of soft magnetic ferrites, ensures the stability and accuracy of placement, reduces errors from manual operation, and improves the efficiency of subsequent processing.
Smart Images
Figure CN223851578U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of soft magnetic ferrite processing, and in particular to an automatic arrangement device for the production of soft magnetic ferrite. Background Technology
[0002] Ferrite refers to a "functional ceramic material" made by sintering iron oxides with other metals. It has good magnetic permeability and, compared with ordinary metals, has advantages such as weaker coercivity and lower residual magnetism after the external current is removed. Soft magnetic ferrites are generally small. During processing, they usually need to be arranged neatly together to facilitate subsequent unified processing. Orderly arranged soft magnetic ferrites can be processed simultaneously, improving processing efficiency. Therefore, there is a particular need for an automatic arrangement device for the production of soft magnetic ferrites.
[0003] However, most existing automatic arrangement devices for soft magnetic ferrite production rely on manual placement. Typically, the soft magnetic ferrites are transported via conveyor belt, and then workers place them one by one onto a tray or processing plate. Manual arrangement lacks automation and is prone to human error. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic arrangement device for the production of soft magnetic ferrite, so as to solve the problems mentioned in the background art. Most of the existing automatic arrangement devices for the production of soft magnetic ferrite rely on manual labor or clamping and arranging of individual soft magnetic ferrites. Manual placement is inefficient, wastes manpower, and is prone to errors. Subsequent clamping and processing of individual pieces also leads to low processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic arrangement device for the production of soft magnetic ferrite, comprising a base, a clamping block connected to the surface of the base, a clamping mechanism provided on one side of the surface of the base, an adsorption mechanism provided on one side of the surface of the base, a guiding conveying device connected to one side of the surface of the base, a connecting frame connected to one side of the surface of the base, a clamping groove opened on one side of the surface of the clamping block, and a clamping and feeding mechanism provided on one side of the surface of the connecting frame.
[0006] The clamping mechanism includes a second motor, a threaded rod, a slider, a first cylinder, a mounting block, a second cylinder, a mounting shell, a third motor, a second positive and negative lead screw, and a clamping block. A second motor is mounted on one side of the connecting frame. One end of the second motor is connected to a threaded rod, and one end of the threaded rod is connected to a slider. A first cylinder is mounted on one side of the slider, and one end of the first cylinder is connected to a mounting block. A second cylinder is mounted on one side of the mounting block, and one end of the second cylinder is connected to a mounting shell. A third motor is mounted on one side of the mounting shell, and one end of the third motor is connected to a second positive and negative lead screw. One end of the second positive and negative lead screw is connected to a clamping block.
[0007] Preferably, the clamping mechanism includes a first motor, a stabilizing rod, a guide rail, and a first positive and negative lead screw. The first motor is mounted on one side of the surface of the base, the stabilizing rod is connected to the inner side of the base, the guide rail is connected through one side of the surface of the clamping block, and the first positive and negative lead screw is connected to one end of the first motor.
[0008] Preferably, one side of the guide rail is connected to the base, and two sets of guide rails are provided. One end of the stabilizing rod is connected to the clamping block, and two sets of stabilizing rods are provided.
[0009] Preferably, one end of the first positive and negative lead screw is connected through the clamping block, and the first positive and negative lead screw and the clamping block are in a movable relationship.
[0010] Preferably, the adsorption mechanism includes a vacuum pump, an air hole, and a hose. The vacuum pump is installed on one side of the surface of the base, the air hole is opened on one side of the surface of the clamping block, and the hose is sealed and connected to one side of the surface of the vacuum pump.
[0011] Preferably, one end of the hose is sealed to the air vent, and the vacuum pump is provided in two sets.
[0012] Preferably, the second positive and negative lead screws are in a movable relationship with the clamping block, and the threaded rod is in a movable relationship with the slider.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This automatic arranging device for the production of soft magnetic ferrites can quickly and automatically clamp and place the soft magnetic ferrites into the clamping slots by setting up a clamping mechanism. By opening multiple sets of clamping slots, multiple sets of soft magnetic ferrites can be placed, which effectively improves the processing efficiency after the soft magnetic ferrites are arranged. When the soft magnetic ferrites are placed in the clamping slots, they will be attracted by the adsorption mechanism to prevent them from falling. Then, the first motor is started, which makes the two sets of clamping blocks move towards each other, thereby completing the clamping and fixing of the soft magnetic ferrites in the clamping slots. The stabilizing rod and guide rail can make the two sets of clamping blocks very stable during the movement. Attached Figure Description
[0014] Figure 1 This is a side view of the appearance structure of this utility model;
[0015] Figure 2 This is an exploded view of the clamping mechanism of this utility model;
[0016] Figure 3 This is a schematic diagram of the adsorption mechanism of this utility model;
[0017] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0018] Figure 5 This is an exploded view of the clamping mechanism of this utility model.
[0019] In the diagram: 1. Base; 2. Clamping block; 3. Clamping mechanism; 301. First motor; 302. Stabilizing rod; 303. Guide rail; 304. First positive and negative lead screw; 4. Adsorption mechanism; 401. Vacuum pump; 402. Air hole; 403. Hose; 5. Guide conveying device; 6. Connecting frame; 7. Clamping groove; 8. Clamping mechanism; 801. Second motor; 802. Threaded rod; 803. Slider; 804. First cylinder; 805. Mounting block; 806. Second cylinder; 807. Mounting shell; 808. Third motor; 809. Second positive and negative lead screw; 810. Clamping block. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides a technical solution: an automatic arrangement device for the production of soft magnetic ferrite, including a base 1, a clamping block 2 connected to the surface of the base 1, a clamping mechanism 3 provided on one side of the surface of the base 1, an adsorption mechanism 4 provided on one side of the surface of the base 1, a guiding conveying device 5 connected to one side of the surface of the base 1, a connecting frame 6 connected to one side of the surface of the base 1, a clamping groove 7 opened on one side of the surface of the clamping block 2, and a clamping and conveying mechanism 8 provided on one side of the surface of the connecting frame 6.
[0022] The clamping mechanism 3 includes a first motor 301, a stabilizing rod 302, a guide rail 303, and a first positive and negative lead screw 304. The first motor 301 is mounted on one side of the surface of the base 1, and the stabilizing rod 302 is connected to the inner side of the base 1. The guide rail 303 is connected through one side of the surface of the clamping block 2. One end of the first motor 301 is connected to the first positive and negative lead screw 304. After multiple sets of soft magnetic ferrite are placed into the clamping groove 7 and adsorbed by the adsorption mechanism 4, they need to be clamped subsequently so that during processing, the worker first starts... The first motor 301 starts to rotate, and then the first motor 301 drives the first positive and negative lead screw 304 to rotate. Then the first positive and negative lead screw 304 drives the two sets of clamping blocks 2 to move horizontally towards each other along one end of the stabilizer 302. At the same time, the two sets of clamping blocks 2 are supported and guided by the guide rail 303, so that the two sets of clamping blocks 2 move towards each other more stably. When the two sets of clamping blocks 2 move towards each other to a certain position, the soft magnetic ferrite in the clamping groove 7 is clamped and fixed, thereby facilitating the subsequent processing of the soft magnetic ferrite.
[0023] Furthermore, one side of the surface of the guide rail 303 is connected to the base 1. Two sets of guide rails 303 are provided. Through the arrangement of the guide rails 303, during use, the guide rails 303 provide precise directional guidance for the movement of the clamping block 2, so that the clamping block 2 can only move towards each other along the predetermined horizontal direction. At the same time, it works in conjunction with the stabilizer 302 to enhance the stability of the clamping block 2 during movement, ensuring accurate positioning and clamping when clamping soft magnetic ferrite.
[0024] Furthermore, one end of the stabilizing rod 302 is connected to the clamping block 2. Two sets of stabilizing rods 302 are provided. Through the setting of the stabilizing rods 302, during use, the stabilizing rods 302 can provide a fixed track and support force for the clamping block 2, effectively preventing the clamping block 2 from deviating, shaking or other unstable situations when moving horizontally in opposite directions, and ensuring that the clamping block 2 can accurately and stably clamp the soft magnetic ferrite.
[0025] Furthermore, one end of the first positive and negative lead screw 304 is connected through the clamping block 2. The first positive and negative lead screw 304 and the clamping block 2 are in a movable relationship. With the setting of the first positive and negative lead screw 304, when in use, the first positive and negative lead screw 304 can drive the two sets of clamping blocks 2 to move horizontally in opposite directions in a straight line under the drive of the first motor 301, thereby clamping and fixing the soft magnetic ferrite in the clamping groove 7.
[0026] Furthermore, the adsorption mechanism 4 includes a vacuum pump 401, an air hole 402, and a hose 403. The vacuum pump 401 is installed on one side of the surface of the base 1, and an air hole 402 is opened on one side of the surface of the clamping block 2. The hose 403 is sealed and connected to one side of the surface of the vacuum pump 401. With the arrangement of the vacuum pump 401, the air hole 402, and the hose 403, when in use, the vacuum pump 401 is first started. Then, the vacuum pump 401 draws air through its own suction action and the hose 403 connected to it. Since the hose 403 is connected to the air hole 402, as the pressure inside the hose 403 decreases, a negative pressure is generated at the air hole 402 under the action of pressure difference. Subsequently, the soft magnetic ferrite near the air hole 402 will be tightly attracted. Then, the other soft magnetic ferrites can be placed into the clamping groove 7 in sequence by the clamping mechanism 8.
[0027] Furthermore, one end of the hose 403 is sealed to the vent 402. The vacuum pump 401 is provided with two sets of vents. When in use, the vent 402 is connected to the hose 403. When the pressure inside the hose 403 decreases due to the operation of the vacuum pump 401, a negative pressure is formed at the vent 402, thereby adsorbing soft magnetic ferrite through the pressure difference.
[0028] Furthermore, the clamping mechanism 8 includes a second motor 801, a threaded rod 802, a slider 803, a first cylinder 804, a mounting block 805, a second cylinder 806, a mounting shell 807, a third motor 808, a second forward and reverse lead screw 809, and a clamping block 810. The second motor 801 is mounted on one side of the surface of the connecting frame 6. One end of the second motor 801 is connected to the threaded rod 802. One end of the threaded rod 802 is connected to the slider 803. The first cylinder 804 is mounted on one side of the surface of the slider 803. One end of the first cylinder 804 is connected to the mounting block 805. The surface of the mounting block 805... A second cylinder 806 is installed on one side of the mounting surface. One end of the second cylinder 806 is connected to a mounting shell 807. A third motor 808 is installed on one side of the mounting shell 807. One end of the third motor 808 is connected to a second positive and negative lead screw 809. One end of the second positive and negative lead screw 809 is connected to a clamping block 810. Through the arrangement of the second motor 801, the threaded rod 802, the slider 803, the first cylinder 804, the first mounting block 805, the second cylinder 806, the mounting shell 807, the third motor 808, the second positive and negative lead screw 809, and the clamping block 810, the user first places the soft magnetic... Ferrite is placed on the surface of the guide conveyor 5. When the guide conveyor 5 transports the soft magnetic ferrite to the designated position, the second cylinder 806 is activated. At this time, one end of the second cylinder 806 extends and drives the mounting block 805 and other related components to move downward to the appropriate position. Then, the third motor 808 is activated and drives the second positive and negative lead screw 809 to rotate. Afterward, one end of the second positive and negative lead screw 809 drives the two sets of clamping blocks 810 to move towards each other until the clamping blocks 810 clamp the upper part of the soft magnetic ferrite. Then, the second cylinder 806 retracts and drives the mounting block 805 and other related components to reset. Then, the second motor... 801 starts and drives the threaded rod 802 to rotate. Then the threaded rod 802 drives the slider 803 to move. The slider 803 simultaneously drives the first cylinder 804 and the clamping block 810 to move. When it moves to the appropriate position, the second cylinder 806 extends and drives the mounting block 805 and other related components to move to the appropriate position. At the same time, one end of the first cylinder 804 retracts and drives the soft magnetic ferrite held by the clamping block 810 to move to the clamping groove 7. Then the third motor 808 rotates in the opposite direction. At this time, the two sets of clamping blocks 810 move in opposite directions, and the soft magnetic ferrite is then attracted into the clamping groove 7 by the adsorption mechanism 4.
[0029] Furthermore, the second positive and negative lead screw 809 is in a movable relationship with the clamping block 810, and the threaded rod 802 is in a movable relationship with the slider 803. Through the setting of the slider 803, when the slider 803 is driven by the threaded rod 802, it can simultaneously drive the first cylinder 804 and other related components to move.
[0030] Working principle: First, the vacuum pump 401 is started. Then, the vacuum pump 401 draws air through its own suction, using the connected hose 403. Since the hose 403 is connected to the air port 402, as the pressure inside the hose 403 decreases, a negative pressure is generated at the air port 402 due to the pressure difference. Then, the user places the soft magnetic ferrite on the surface of the guide conveyor 5. When the guide conveyor 5 delivers the soft magnetic ferrite to the designated position, the second cylinder 806 is activated. At this time, one end of the second cylinder 806 extends... The second motor 806 then retracts, causing the mounting block 805 and related components to move downwards to a suitable position. Subsequently, the third motor 808 starts and rotates the second positive and negative lead screw 809. One end of the second positive and negative lead screw 809 then drives two sets of clamping blocks 810 to move towards each other until the clamping blocks 810 clamp the upper part of the soft magnetic ferrite. Then, the second cylinder 806 retracts, causing the mounting block 805 and related components to reset. Following this, the second motor 801 starts and rotates the threaded rod 802. The threaded rod 802 then drives the slider 803 to move forward. The slider 803 moves while simultaneously driving the first cylinder 804 and clamping block 810 to move. When it reaches the appropriate position, the second cylinder 806 extends and drives the mounting block 805 and other related components to move to the appropriate position. At the same time, one end of the first cylinder 804 retracts and drives the soft magnetic ferrite held by the clamping block 810 to move to the clamping groove 7. Then, the third motor 808 rotates in the opposite direction. At this time, the two sets of clamping blocks 810 move in opposite directions, and the soft magnetic ferrite is then attracted into the clamping groove 7 by the adsorption mechanism 4. The other soft magnetic ferrites are placed into the clamping slot 7 in sequence through the clamping mechanism 8. Then, the first motor 301 drives the first positive and negative lead screw 304 to rotate. After that, the first positive and negative lead screw 304 drives the two sets of clamping blocks 2 to move horizontally towards each other along one end of the stabilizing rod 302. At the same time, the two sets of clamping blocks 2 are supported and guided by the guide rail 303, so that the two sets of clamping blocks 2 can move towards each other more stably. When the two sets of clamping blocks 2 move towards each other to a certain position, the soft magnetic ferrites in the clamping slot 7 are clamped and fixed, which facilitates the subsequent processing of the soft magnetic ferrites.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic arrangement device for soft magnetic ferrite production, comprising a base (1), characterized in that: The surface of the base (1) is connected with a clamping block (2), one side of the surface of the base (1) is provided with a clamping mechanism (3), one side of the surface of the base (1) is provided with an adsorption mechanism (4), one side of the surface of the base (1) is connected with a guide conveying device (5), one side of the surface of the base (1) is connected with a connecting frame (6), one side of the surface of the clamping block (2) is provided with a clamping groove (7), one side of the surface of the connecting frame (6) is provided with a clamping and feeding mechanism (8). The clamping and feeding mechanism (8) comprises a second motor (801), a threaded rod (802), a sliding block (803), a first air cylinder (804), a mounting block (805), a second air cylinder (806), a mounting shell (807), a third motor (808), a second reversible screw rod (809) and a clamping block (810), one side of the surface of the connecting frame (6) is provided with a second motor (801), one end of the second motor (801) is connected with a threaded rod (802), one end of the threaded rod (802) penetrates through a sliding block (803), one side of the surface of the sliding block (803) is provided with a first air cylinder (804), one end of the first air cylinder (804) is connected with a mounting block (805), one side of the surface of the mounting block (805) is provided with a second air cylinder (806), one end of the second air cylinder (806) is connected with a mounting shell (807), one side of the surface of the mounting shell (807) is provided with a third motor (808), one end of the third motor (808) is connected with a second reversible screw rod (809), one end of the second reversible screw rod (809) penetrates through a clamping block (810).
2. The automatic arrangement device for soft magnetic ferrite production according to claim 1, characterized in that: The clamping mechanism (3) comprises a first motor (301), a stabilizing rod (302), a guide rail (303) and a first reversible screw rod (304), one side of the surface of the base (1) is provided with a first motor (301), one side of the surface of the base (1) is connected with a stabilizing rod (302), one side of the surface of the clamping block (2) penetrates through a guide rail (303), one end of the first motor (301) is connected with a first reversible screw rod (304).
3. The automatic aligning device for soft magnetic ferrite production according to claim 2, characterized in that: One side of the surface of the guide rail (303) is connected with the base (1), the guide rail (303) is provided with two groups, one end of the stabilizing rod (302) is connected with the clamping block (2), and the stabilizing rod (302) is provided with two groups.
4. The automatic aligning device for soft magnetic ferrite production according to claim 2, characterized in that: One end of the first reversible screw rod (304) penetrates through the clamping block (2), and the first reversible screw rod (304) and the clamping block (2) constitute a moving relationship.
5. The automatic aligning device for soft magnetic ferrite production according to claim 1, characterized in that: The adsorption mechanism (4) comprises a vacuum pump (401), a gas hole (402) and a hose (403), one side of the surface of the base (1) is provided with a vacuum pump (401), one side of the surface of the clamping block (2) is provided with a gas hole (402), and one side of the surface of the vacuum pump (401) is connected with a hose (403).
6. The automatic aligning device for soft magnetic ferrite production according to claim 5, characterized in that: One end of the hose (403) is connected with the gas hole (402), and the vacuum pump (401) is provided with two groups.
7. The automatic aligning device for soft magnetic ferrite production according to claim 1, characterized in that: The second positive and reverse screw rod (809) and the clamping block (810) constitute a moving relationship, and the threaded rod (802) and the sliding block (803) constitute a moving relationship.