Receiving device with weighing function for tobacco primary processing
By adopting a linkage design of pallet, pressure sensor and baffle in the tobacco processing material receiving device, the problem of frequent conveyor belt stops during the weighing process is solved, achieving efficient weighing and material receiving, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202520465604.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing tobacco processing receiving devices require repeated shutdowns during the weighing process, which affects efficiency, and the frequent opening and closing of the motor shortens its service life.
By using a combination of pallets, pressure sensors, baffles, and rotating components, material collection and weighing are carried out simultaneously. The baffles slow down the falling of tobacco leaves to avoid the conveyor belt stopping. The linkage between tension springs and pull ropes ensures accurate weighing and eliminates the need for frequent motor switching.
This technology enables uninterrupted weighing and collection of tobacco leaves during the conveying process, improving efficiency, extending the service life of the conveyor belt drive, and reducing costs.
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Figure CN223851582U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tobacco technology field, concretely is a kind of tobacco with weighing function's material collecting device for tobacco. BACKGROUND
[0002] Tobacco is cut into silk, granular, sheet, end or other shape, and then auxiliary materials are added, fermented and stored, and the tobacco product can be sold and used without rolling, and in the prior art, a weighing device is provided on the material collecting device before tobacco is cut, to realize synchronous material collecting and weighing.
[0003] For example, a kind of material collecting device for tobacco with weighing function of application number "202323376937.2", including: hopper, for placing raw materials into hopper by feeding device, the bottom of hopper is provided with weighing sensor, for weighing the weight of raw materials in hopper;Discharge part, connected with hopper, raw materials in hopper fall to discharge part;First conveyor belt, set in the lower end of hopper, for controlling hopper to discharge;Controller, signal connection with feeding device, weighing sensor and first conveyor belt, and is set as: receiving weighing signal, when the weight of raw materials in hopper is less than threshold value, first conveyor belt is closed, and feeding device feeds;When the weight of raw materials in hopper reaches threshold value, close feeding device and open first conveyor belt.The utility model sets up weighing device at the bottom of hopper of tobacco material collecting device, can accurately measure the weight of tobacco input each time, can reasonably allocate the quantity and feeding frequency of tobacco raw materials.
[0004] But in the weighing process, the conveyor belt part needs to be stopped repeatedly, on the one hand, it is not efficient, on the other hand, the frequent opening and closing of motor affects the service life. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides a material collecting device for tobacco with weighing function, which solves the problem that in the conventional technology, the material collecting device for tobacco with weighing function needs to stop the conveyor belt part repeatedly during the weighing process, on the one hand, it is not efficient, on the other hand, the frequent opening and closing of motor affects the service life.
[0006] In order to achieve the above object, the utility model discloses a tobacco silk material collecting device with weighing function through the following technical scheme: a tobacco silk material collecting device with weighing function, including the frame, the inside of frame is provided with the mesh conveyer belt, the inner wall both sides of mesh conveyer belt are all pasted with the roller, the roller is rotatably connected in the frame through bearing, the one side below of mesh conveyer belt is provided with the supporting plate, the bottom of supporting plate is fixedly connected with the bottom plate through pressure sensor, the bottom of bottom plate is installed with rotating assembly, the top of bottom plate is provided with the crossbeam of fixed connection in the inner wall one end of frame, the crossbeam is located the top above one end of mesh conveyer belt, the inner wall top of crossbeam is rotatably connected with the material baffle through the pin shaft, the material baffle is transmission connection on the top of supporting plate through connecting assembly.
[0007] Preferably, the rotating assembly includes a first support, a first rotating shaft, a second support, a second rotating shaft, a telescopic rod and a third rotating shaft; the first support is fixedly connected to the bottom of the bottom plate near the mesh conveyer belt, the inner wall of the first support is fixedly connected with the first rotating shaft, the end of the first rotating shaft is rotatably connected with the frame through a bearing, the bottom of the bottom plate is fixedly connected with the second support away from the first support, the inner wall of the second support is rotatably connected with the second rotating shaft through a bearing, the outer wall of the second rotating shaft is fixedly connected with the telescopic rod, the end of the telescopic rod is fixedly connected with the third rotating shaft, and the third rotating shaft is rotatably connected with the frame through a bearing.
[0008] Preferably, the connecting assembly includes a connecting rod, a tension spring, a pull rope and a hanging ring; the connecting rod is fixedly connected to the side of the material baffle away from the mesh conveyer belt, the pull rope is arranged below the connecting rod, the tension spring is installed between the connecting rod and the pull rope, the bottom of the pull rope is fixedly connected with the hanging ring, and the bottom of the hanging ring is fixedly connected to the top of the supporting plate.
[0009] Preferably, the end of one of the rollers is provided with a driving motor, and the driving motor is fixedly connected to the outer wall of the frame.
[0010] Preferably, the outer wall of the mesh conveyer belt is fixedly connected with a rubber belt on both sides, the inner wall top of the rubber belt is attached with a plurality of supporting rollers, the outer wall of the supporting roller is fixedly connected with a protrusion, the both ends of the supporting roller are rotatably connected with a bracket through a bearing, and the bracket is fixedly connected to the surface of the frame.
[0011] Preferably, the inner wall of the rubber belt is provided with a grinding surface.
[0012] Beneficial effects
[0013] The utility model provides a tobacco silk making material collecting device with weighing function. Have the following beneficial effect: this tobacco silk making material collecting device with weighing function, through the cooperation between the supporting plate, pressure sensor, bottom plate, baffle, rotating component and connecting component, not only realizes the synchronization of material collecting and weighing, and when discharging, the mesh conveyer belt does not need to stop, through the baffle, the tobacco leaf falls temporarily, when the supporting plate restores the original position, the tobacco leaf falls again, in the whole process, the conveying of tobacco leaf does not interrupt, and the weighing and material collecting efficiency is high, and the driving device of mesh conveyer belt does not need to open and close frequently, is favorable to the improvement of service life,
[0014] Through the cooperation between the tension spring, telescopic motor, pull rope and hanging ring, the supporting plate rotation drives the baffle to intercept the tobacco leaf on the surface of mesh conveyer belt to fall temporarily, two parts linkage, response speed is fast, the supporting plate in the discharging process will not continue to have tobacco leaf to fall in the top, so the weight is more accurate, and this part does not need electric control, saves the cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic drawing of the utility model;
[0016] Figure 2 It is Figure 1 The structure schematic drawing of supporting plate, first support and hanging ring;
[0017] Figure 3 It is Figure 1 The structure schematic drawing of supporting plate, bottom plate and first rotating shaft;
[0018] Figure 4 It is Figure 1 The structure schematic drawing of mesh conveyer belt, carrier roller and crossbeam;
[0019] Figure 5 It is Figure 1 The structure schematic drawing of support, supporting roller and protruding.
[0020] In the drawing: 1, rack; 2, mesh conveyer belt; 3, rubber belt; 4, carrier roller; 5, supporting plate; 6, bottom plate; 7, pressure sensor; 8, first support; 9, first rotating shaft; 10, second support; 11, second rotating shaft; 12, telescopic rod; 13, third rotating shaft; 14, crossbeam; 15, baffle; 16, connecting rod; 17, tension spring; 18, pull rope; 19, hanging ring; 20, support; 21, supporting roller; 22, protruding; 23, grinding surface. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.
[0022] By the person skilled in the art, the parts in the case are sequentially connected, and the specific connection and operation sequence should be referred to the following working principle, and the detailed connection means is the commonly known technology in the art, and the following mainly introduces the working principle and process.
[0023] In the conventional technology, the tobacco cut tobacco collecting device with the weighing function needs to repeatedly stop the conveying belt during the weighing process, which is not efficient and affects the service life of the motor due to frequent opening and closing.
[0024] Therefore, the present application provides a tobacco cut tobacco collecting device with a weighing function, which realizes synchronous collecting and weighing through the cooperation between the supporting plate, the pressure sensor, the bottom plate, the material blocking plate, the rotating assembly and the connecting assembly. During the discharging process, the mesh conveying belt does not need to be stopped, and the tobacco leaves are temporarily blocked by the material blocking plate. When the supporting plate returns to the original position, the tobacco leaves fall again. During the whole process, the conveying of the tobacco leaves is not interrupted, the weighing and collecting efficiency is high, and the driving device of the mesh conveying belt does not need to be frequently opened and closed, which is beneficial to the improvement of the service life.
[0025] From Figure 1 , Figure 3 and Figure 4 , it can be known that the tobacco cut tobacco collecting device with a weighing function comprises a rack 1, the inside of the rack 1 is provided with a mesh conveying belt 2, the inner walls of the mesh conveying belt 2 are attached with supporting rollers 4 on both sides, the supporting rollers 4 are rotationally connected to the rack 1 through bearings, the one side of the mesh conveying belt 2 is provided with a supporting plate 5 below, the bottom of the supporting plate 5 is fixedly connected with a bottom plate 6 through a pressure sensor 7, the bottom of the bottom plate 6 is provided with a rotating assembly, the top of the bottom plate 6 is provided with a cross beam 14 fixedly connected to one end of the inner wall of the rack 1, the cross beam 14 is located above one end of the mesh conveying belt 2, the inner wall top of the cross beam 14 is rotationally connected with a material blocking plate 15 through a pin shaft, and the material blocking plate 15 is drivingly connected to the top of the supporting plate 5 through a connecting assembly.
[0026] In the implementation process, it is worth pointing out that the rack 1 is welded by metal material, which is used as the installation carrier of the tobacco receiving device structure with weighing function. The mesh conveyor belt 2 can be made of metal, plastic or rubber material, and the surface is covered with mesh. The purpose is to reduce the weight of the device. On the other hand, the dust and debris inside the tobacco can be filtered out, which is beneficial to the improvement of the quality of subsequent tobacco processing. The mesh conveyor belt 2 is driven by the mesh conveyor belt 2 between the carrier rollers 4, which realizes the conveying of tobacco. The carrier plate 5 is installed on the top of the bottom plate 6, and the two are fixed by the pressure sensor 7. In this way, the tobacco leaves conveyed by the mesh conveyor belt 2 above the carrier plate 5 can be weighed by the pressure sensor 7 after falling into the carrier plate 5. In order to facilitate recording and weighing, an external controller such as a PLC controller can be connected to the pressure sensor 7. In this way, the weight of the tobacco leaves falling on the top of the carrier plate 5 can be set. When the weight reaches the preset value, the rotation assembly drives the bottom plate 6 and the carrier plate 5 to rotate, which realizes the pouring of tobacco leaves. The workers can use containers to receive them, or additional conveying devices can be configured below the discharging position of the carrier plate 5, which is beneficial to the subsequent quantitative tobacco processing. The rotation assembly can be a hinge and a telescopic motor, or other arbitrary execution devices that can realize the rotation of the bottom plate 6. The rotation assembly needs to be connected to the controller connected to the pressure sensor 7. In this way, the pressure sensor 7 converts the pressure signal into an electrical signal and transmits it to the controller. The controller determines whether to drive the rotation assembly to work according to the preset value. The cross beam 14 is used to install the blocking plate 15. When the rotation assembly drives the bottom plate 6 to rotate, i.e. the carrier plate 5 discharges, the blocking plate 15 is driven to rotate by the connecting assembly, so that the bottom of the blocking plate 15 is attached to the surface of the mesh conveyor belt 2, avoiding the tobacco leaves from falling continuously during the rotation of the carrier plate 5. When the carrier plate 5 is turned back, the blocking plate 15 returns to the original position under the action of gravity, i.e. the vertical state, and is separated from the surface of the mesh conveyor belt 2. At this time, the tobacco leaves on the surface of the mesh conveyor belt 2 can continue to fall into the carrier plate 5. The specific model of the pressure sensor 7 is not limited, as long as it meets the technical solutions described in this embodiment.
[0027] It can be understood that the carrier plate 5 rotates and discharges, which takes a very short time. Through the setting of the rotation assembly, this action can be completed within 1-2 seconds. Therefore, under the interception of the blocking plate 15, a large amount of tobacco leaves on the surface of the mesh conveyor belt 2 will not fall from the side.
[0028] Of course, the blocking plate 15 can be made of hard rubber material, so that there will be no rigid collision between the blocking plate 15 and the mesh conveyor belt 2, which is beneficial to the service life of the two, and will not cause excessive damage to the tobacco leaves.
[0029] In one embodiment, please refer to Figure 1 and Figure 3The rotating assembly comprises the first support 8, the first rotating shaft 9, the second support 10, the second rotating shaft 11, the telescopic rod 12 and the third rotating shaft 13. The first support 8 is fixedly connected to the bottom of the bottom plate 6 near one side of the mesh conveyor belt 2. The inner wall of the first support 8 is fixedly connected with the first rotating shaft 9. The end of the first rotating shaft 9 is rotatably connected with the rack 1 through a bearing. The bottom of the bottom plate 6 is fixedly connected with the second support 10 away from the first support 8. The inner wall of the second support 10 is rotatably connected with the second rotating shaft 11 through a bearing. The outer wall of the second rotating shaft 11 is fixedly connected with the telescopic rod 12. The end of the telescopic rod 12 is fixedly connected with the third rotating shaft 13. The third rotating shaft 13 is rotatably connected with the rack 1 through a bearing.
[0030] In the specific implementation process, it is worth pointing out that the bottom plate 6 is hinged in the interior of the rack 1 through the first support 8 and the first rotating shaft 9. The bottom can be rotated through the installation of the telescopic rod 12, which is beneficial to the discharging of the supporting plate 5. The telescopic rod 12 can adopt a telescopic motor, and the specific model can be selected according to the actual situation.
[0031] In an implementable manner, please refer to Figure 1 、 Figure 2 and Figure 4 The connecting assembly comprises the connecting rod 16, the tension spring 17, the pull rope 18 and the hanging ring 19. The connecting rod 16 is fixedly connected to the side of the blocking plate 15 away from the mesh conveyor belt 2. The lower portion of the connecting rod 16 is provided with the pull rope 18. The connecting rod 16 and the pull rope 18 are provided with the tension spring 17. The bottom of the pull rope 18 is fixedly connected with the hanging ring 19. The bottom of the hanging ring 19 is fixedly connected to the top of the supporting plate 5.
[0032] In the specific implementation process, it is worth pointing out that the purpose of the connecting rod 16 is to change the action point of the tension spring 17. Through the connection of the pull rope 18, the hanging ring 19 and the tension spring 17, the blocking plate 15 can be driven to rotate when the supporting plate 5 is downwardly rotated for discharging, and the bottom thereof is attached to the outer wall of the mesh conveyor belt 2. The purpose of the tension spring 17 is to ensure that the supporting plate 5 starts to rotate, that is, the blocking plate 15 intercepts the materials on the surface of the mesh conveyor belt 2. Therefore, the pull rope 18 should be kept vertical without bending part. However, the hanging ring 19 does not have upward pulling force, so that the influence on the weighing accuracy of the pressure sensor 7 can be avoided. When the angle of the supporting plate 5 is large, the overall movement stroke of the pull rope 18 is large, and the movement stroke of the blocking plate 15 is small. When the blocking plate 15 is attached to the surface of the mesh conveyor belt 2, the difference between the strokes of the two can be compensated through the stretching of the tension spring 17 when the supporting plate 5 continues to rotate, so as to ensure the orderly cooperation of each part, realize the non-stop weighing and material collection of the mesh conveyor belt 2, and avoid the excessive resistance force between the blocking plate 15 and the mesh conveyor belt 2, thereby reducing the load of the driving part of the mesh conveyor belt 2.
[0033] In an implementable mode, referring to Figure 1 The end of one of the carrier rollers 4 is provided with a driving motor 41, which is fixed to the outer wall of the frame 1.
[0034] In the specific implementation process, it is worth pointing out that the specific model of the driving motor 41 is not limited, and it can meet the use requirements, and is used to provide power to the carrier roller 4 to realize the operation of the mesh conveyor belt 2.
[0035] In an implementable mode, referring to Figure 1 and Figure 5 The outer wall of the mesh conveyor belt 2 is fixedly connected with rubber belts 3 on both sides, the inner wall of the rubber belt 3 is attached with a plurality of supporting rollers 21, the outer wall of the supporting roller 21 is fixedly connected with a protrusion 22, the two ends of the supporting roller 21 are rotatably connected with a bracket 20 through a bearing, and the bracket 20 is fixed to the surface of the frame 1.
[0036] In the specific implementation process, it is worth pointing out that the setting of the rubber belt 3 can increase the friction between the mesh conveyor belt 2 and the carrier roller 4, and the purpose of the supporting roller 21 is to support the mesh conveyor belt 2 and the rubber belt 3, and to ensure the smooth conveying of the tobacco leaves, wherein the design of the protrusion 22 realizes that when the protrusion 22 is in contact with and separated from the rubber belt 3 and the mesh conveyor belt 2, the mesh conveyor belt 2 and the rubber belt 3 are synchronous and jolted when the protrusion 22 is driven to rotate by the friction between the rubber belt 3 and the mesh conveyor belt 2, which is beneficial to the tobacco leaves, dust and other substances passing through the mesh conveyor belt 2 and falling on the inner wall of the frame 1, wherein the bottom of the frame 1 is open, so that the substances will fall to the ground, and personnel can clean it regularly to improve the quality of tobacco silk, wherein the supporting roller 21 and the protrusion 22 are made of rubber material, which can rotate with the mesh conveyor belt 2 and the rubber belt 3 under the friction of the mesh conveyor belt 2 and the rubber belt 3, and avoid sliding friction between the supporting roller 21, the mesh conveyor belt 2 and the rubber belt 3 due to the setting of the protrusion 22. Of course, the height of the protrusion 22 can be designed to be smaller, for example, it is smoothly arranged on the outer wall of the supporting roller 21, and the height is between 0.4-1cm.
[0037] Further, the inner wall of the rubber belt 3 is provided with a grinding surface 23.
[0038] In the specific implementation process, it is worth pointing out that the grinding surface 23 is opened on the side of the rubber belt 3 abutting the supporting roller 21 and the carrier roller 4, which is to increase the friction and facilitate synchronous rotation.
[0039] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A tobacco material collecting device with a weighing function for tobacco cutting, comprising a frame (1), characterized in that: The inside of the rack (1) is provided with a mesh conveyor belt (2), the inner wall of the mesh conveyor belt (2) is attached with a supporting roller (4) on both sides, the supporting roller (4) is rotatably connected to the rack (1) through a bearing, the mesh conveyor belt (2) is provided with a supporting plate (5) below one side, the bottom of the supporting plate (5) is fixedly connected with a bottom plate (6) through a pressure sensor (7), the bottom of the bottom plate (6) is provided with a rotating assembly, the top of the bottom plate (6) is provided with a cross beam (14) fixedly connected to one end of the inner wall of the rack (1), the cross beam (14) is located above one end of the mesh conveyor belt (2), the inner wall top of the cross beam (14) is rotatably connected with a material blocking plate (15) through a pin shaft, the material blocking plate (15) is drivingly connected to the top of the supporting plate (5) through a connecting assembly.
2. The tobacco receiving device with a weighing function according to claim 1, characterized in that: The rotating assembly comprises a first support (8), a first rotating shaft (9), a second support (10), a second rotating shaft (11), a telescopic rod (12) and a third rotating shaft (13); The first support (8) is fixedly connected to the bottom of the bottom plate (6) near one side of the mesh conveyor belt (2), the inner wall of the first support (8) is fixedly connected with the first rotating shaft (9), the distal end of the first rotating shaft (9) is rotatably connected with the rack (1) through a bearing, the bottom of the bottom plate (6) is fixedly connected with the second support (10) away from the first support (8), the inner wall of the second support (10) is rotatably connected with the second rotating shaft (11) through a bearing, the outer wall of the second rotating shaft (11) is fixedly connected with the telescopic rod (12), the distal end of the telescopic rod (12) is fixedly connected with the third rotating shaft (13), and the third rotating shaft (13) is rotatably connected with the rack (1) through a bearing.
3. The tobacco receiving device with a weighing function according to claim 1, characterized in that: The connecting assembly comprises a connecting rod (16), a tension spring (17), a pull rope (18) and a hanging ring (19); The connecting rod (16) is fixedly connected to one side of the material blocking plate (15) away from the mesh conveyor belt (2), the pull rope (18) is arranged below the connecting rod (16), the tension spring (17) is installed between the connecting rod (16) and the pull rope (18), the bottom of the pull rope (18) is fixedly connected with the hanging ring (19), and the bottom of the hanging ring (19) is fixedly connected to the top of the supporting plate (5).
4. The tobacco receiving device with a weighing function according to claim 1, characterized in that: The distal end of one of the supporting rollers (4) is provided with a driving motor (41), and the driving motor (41) is fixedly connected to the outer wall of the rack (1).
5. The tobacco receiving device with a weighing function according to claim 1, characterized in that: The outer wall of the mesh conveyor belt (2) is fixedly connected with a rubber belt (3) on both sides, the inner wall top of the rubber belt (3) is attached with a plurality of supporting rollers (21), the outer wall of the supporting roller (21) is fixedly connected with a protrusion (22), and the both ends of the supporting roller (21) are rotatably connected with a bracket (20) through a bearing, and the bracket (20) is fixedly connected to the surface of the rack (1).
6. The tobacco receiving device with a weighing function according to claim 5, characterized in that: The inner wall of the rubber belt (3) is provided with a grinding surface (23).
Citation Information
Patent Citations
Receiving device with weighing function for tobacco primary processing
CN221369576U