Automatic probiotic filling and capping machine

Abstract

An automatic probiotic filling and capping machine comprises a workbench, a conveying mechanism is installed at the upper end of the workbench and comprises a conveying disc, a rotating shaft, a bottom plate and a top plate, the conveying disc is fixedly connected to the middle of the rotating shaft, a plurality of limiting grooves are formed in the outer side of the conveying disc, the bottom plate is arranged on the lower side of the conveying disc, and the top plate is arranged on the bottom plate. The bottom plate is fixedly connected with the rotating shaft, the top plate is fixedly connected to the upper end of the rotating shaft, and a plurality of guide rods are slidably connected into the top plate. By arranging the conveying mechanism, the conveying disc rotates intermittently, stable, continuous and accurate conveying of tank bodies is achieved, errors and delay caused by manual operation are avoided, the whole filling and capping process is smooth and efficient through close cooperation of the filling mechanism, the cap conveying mechanism and the capping mechanism, the overall efficiency of a production line is greatly improved, and the production cost is reduced. And through the design of the limiting grooves and the annular baffles, the stability and accuracy of the tank body in the conveying process are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to probiotic filling technical field, concretely relates to a kind of probiotic automatic filling capping machine. BACKGROUND

[0002] With the increasing awareness of healthy diet, probiotic beverage as a kind of rich probiotic, help intestinal health drink, has been widely welcomed on the market. In order to meet market demand, the production scale of probiotic beverage is expanding, and higher requirements for automation, high efficiency and accuracy of production equipment are put forward. In the production process of probiotic products, filling and capping are two important links. With the development of automation technology, more and more enterprises begin to seek automation solutions to improve production efficiency and product quality.

[0003] The existing probiotic automatic filling capping machine still has some deficiencies in design and function, for example, the machine is easy to jam or misposition when conveying the tank body, which leads to inaccurate capping. This way not only is inefficient, but also can cause sealing cover and tank body to be not tightly sealed, mispositioned and other problems. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, a probiotic automatic filling capping machine is provided. The technical scheme solves the problem that the machine is easy to jam or misposition when conveying the tank body, which leads to inaccurate capping. This way not only is inefficient, but also can cause sealing cover and tank body to be not tightly sealed, mispositioned and other problems.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0006] A probiotic automatic filling capping machine, comprising a workbench, a conveying mechanism is installed on the upper end of the workbench, the conveying mechanism comprises a conveying disc, a rotating shaft, a bottom plate and a top plate, the conveying disc is fixedly connected to the middle part of the rotating shaft, a plurality of sets of limiting grooves are formed on the outer side of the conveying disc, the bottom plate is arranged on the lower side of the conveying disc, the bottom plate is fixedly connected with the rotating shaft, the top plate is fixedly connected to the upper end of the rotating shaft, a plurality of sets of guide rods are slidably connected inside the top plate, a suction cup is fixedly connected to the lower end of the guide rod, the rotating shaft is rotatably connected to the upper end of the workbench, a cover feeding mechanism is installed on the right upper end of the workbench, the cover feeding mechanism comprises a supporting frame and a cover feeding groove, the cover feeding groove is slidably connected to the upper end of the supporting frame, a filling mechanism is arranged on the left side of the cover feeding mechanism, and a capping mechanism is installed on the left side of the workbench.

[0007] Preferably, the upper end of the guide rod is fixedly connected with a limiting cover, the outer side of the guide rod is sleeved with a reset spring, the two ends of the reset spring are fixedly connected with the lower end of the limiting cover and the upper end of the top plate respectively, the lower end of the guide rod is fixedly connected with a fixing frame, the lower end of the fixing frame is fixedly connected with a gland ring, and the outer side of the gland ring is fixedly connected with a pressing plate.

[0008] Preferably, the conveying mechanism further comprises a stepping motor, the stepping motor is fixedly installed at the lower end of the workbench, the output end of the stepping motor is fixedly connected with a half gear, the rotating shaft extends to the lower end of the workbench and is fixedly connected with a driven gear, and the driven gear is engaged with the half gear.

[0009] Preferably, the conveying mechanism further comprises an annular baffle, the annular baffle is fixedly connected to the upper end of the workbench, the annular baffle is located outside the conveying disc, the front side of the annular baffle is provided with an inlet, and the left side of the inlet is provided with an outlet.

[0010] Preferably, the cap feeding mechanism further comprises a first air cylinder and a cap storage cylinder, the first air cylinder is fixedly installed at the right upper end of the support frame, the output end of the first air cylinder extends to the left side of the support frame and is fixedly connected with a blocking plate, the blocking plate is fixedly connected with the cap feeding groove, the cap storage cylinder is fixedly connected to the upper left side of the support frame through a supporting leg, and the lower end of the cap storage cylinder is slidably connected with the cap feeding groove and the blocking plate.

[0011] Preferably, a second air cylinder is installed at the left side of the cap storage cylinder, and the output end of the second air cylinder is fixedly connected with a first push plate.

[0012] Preferably, the capping mechanism comprises a mounting frame, a third air cylinder is installed at the upper end of the mounting frame, and the output end of the third air cylinder is fixedly connected with a second push plate.

[0013] Preferably, the filling mechanism comprises a support table and a filling head, and the filling head is fixedly connected to the inner side of the upper end of the support table.

[0014] Compared with the prior art, the beneficial effects of the utility model lie in:

[0015] Through the setting of the conveying mechanism, the conveying disc rotates intermittently, the stable, continuous and accurate conveying of the tank body is realized, the errors and delays caused by manual operation are avoided, the close cooperation of the filling mechanism, the cap feeding mechanism and the capping mechanism makes the whole filling and capping process smooth and efficient, the overall efficiency of the production line is greatly improved, through the design of the limiting groove and the annular baffle, the stability and accuracy of the tank body in the conveying process are ensured, and the filling or gland problems caused by the mispositioning of the tank body are avoided.

[0016] Through cooperation of the cover feeding mechanism, the capping mechanism, the suction cup and the cover pressing ring, not only the sealing cover can be quickly and accurately sucked, the sealing cover and the tank body can be synchronously conveyed, the sealing cover can be accurately positioned, the stability of the sealing cover is ensured in the capping operation, the sealing cover is pressed on the upper end of the tank body through the capping mechanism, automatic capping operation is realized, high automation of the probiotic filling and capping process is realized, the production efficiency is significantly improved, and the stability and consistency of the product quality are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the utility model;

[0018] Figure 2 It is a conveying disc and annular baffle structure schematic view of the utility model;

[0019] Figure 3 It is a conveying mechanism structure schematic view of the utility model;

[0020] Figure 4 It is an A place enlarged structure schematic view of the utility model;

[0021] Figure 5 It is a cover feeding mechanism structure schematic view of the utility model;

[0022] Figure 6 It is a capping mechanism structure schematic view of the utility model;

[0023] Figure 7 It is a filling mechanism structure schematic view of the utility model.

[0024] Reference numerals in the drawing are:

[0025] 1, workbench;

[0026] 2, conveying mechanism; 201, conveying disc; 202, limiting groove; 203, annular baffle; 204, feeding port; 205, discharging port; 206, rotating shaft; 207, driven gear; 208, step motor; 209, half gear; 210, bottom plate; 211, top plate; 212, guide rod; 213, fixed frame; 214, cover pressing ring; 215, pressing plate; 216, suction cup; 217, return spring; 218, limiting cover;

[0027] 3, cover feeding mechanism; 301, support frame; 302, first air cylinder; 303, plugging plate; 304, cover feeding groove; 305, cover storage cylinder; 306, second air cylinder; 307, first push plate;

[0028] 4, capping mechanism; 401, mounting frame; 402, third air cylinder; 403, second push plate;

[0029] 5, filling mechanism; 501, support table; 502, filling head. DETAILED DESCRIPTION

[0030] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only examples, and other obvious modifications can be conceived by those skilled in the art.

[0031] Embodiment 1

[0032] Please refer to Figures 1-7 As shown in the figure, a kind of automatic filling and capping machine of probiotic bacteria, including workbench 1, the upper end of workbench 1 is equipped with conveying mechanism 2, conveying mechanism 2 includes conveying disc 201, shaft 206, bottom plate 210 and top plate 211, conveying disc 201 is fixedly connected to the middle part of shaft 206, a plurality of sets of limiting grooves 202 are formed in the outer side of conveying disc 201, the lower side of conveying disc 201 is provided with bottom plate 210, bottom plate 210 is fixedly connected with shaft 206, top plate 211 is fixedly connected to the upper end of shaft 206, a plurality of sets of guide rods 212 are slidably connected in the inside of top plate 211, the lower end of guide rod 212 is fixedly connected with suction cup 216, shaft 206 is rotatably connected to the upper end of workbench 1, cover feeding mechanism 3 is installed on the right upper end of workbench 1, cover feeding mechanism 3 includes support frame 301 and cover feeding groove 304, cover feeding groove 304 is slidably connected to the upper end of support frame 301, capping mechanism 4 is installed on the left side of workbench 1.

[0033] In the present scheme, shaft 206 can drive conveying disc 201, bottom plate 210 and top plate 211 to rotate intermittently, so that the tank is conveyed by bottom plate 210, limiting groove 202 and conveying disc 201, when the tank is conveyed to filling mechanism 5, filling mechanism 5 can fill the tank with probiotic bacteria, the inner side of cover feeding groove 304 can place sealing cover, and can be slid to the right below suction cup 216, and then suction cup 216 is driven by guide rod 212 to move downward and contact the upper end of sealing cover, so that suction cup 216 fixes the sealing cover, at this time, the sealing cover is located above the tank, and moves to the position of capping mechanism 4 along with the rotation of shaft 206, and the sealing cover is pressed on the upper end of the tank by capping mechanism 4, realizing the capping operation of the tank, with high capping efficiency, which helps filling operation, improves the accuracy of pressing sealing cover on the tank, prevents the sealing cover from being misaligned with the tank, and affects the capping operation.

[0034] Further, through the intermittent rotation of conveying disc 201, the tank is intermittently conveyed, and filling and capping operations are sequentially performed, so that suction cup 216 moves downward to complete the cover taking operation and resets when the tank is filled, and capping mechanism 4 performs capping operation on the filled tank, which runs smoothly and closely, increasing the efficiency of probiotic bacteria filling and capping.

[0035] Embodiment 2

[0036] Please refer to Figures 2-4 As shown in the figure, the upper end of the guide rod 212 is fixedly connected with a limiting cover 218, the outer side of the guide rod 212 is sleeved with a reset spring 217, the two ends of the reset spring 217 are fixedly connected with the lower end of the limiting cover 218 and the upper end of the top plate 211 respectively, the lower end of the guide rod 212 is fixedly connected with a fixed frame 213, the lower end of the fixed frame 213 is fixedly connected with a gland ring 214, the outer side of the gland ring 214 is fixedly connected with a pressing plate 215.

[0037] The conveying mechanism 2 further comprises a step motor 208, the step motor 208 is fixedly installed at the lower end of the workbench 1, the output end of the step motor 208 is fixedly connected with a half gear 209, the driving shaft 206 extends to the lower end of the workbench 1 and is fixedly connected with a driven gear 207, the driven gear 207 is engaged with the half gear 209.

[0038] The conveying mechanism 2 further comprises an annular baffle 203, the annular baffle 203 is fixedly connected to the upper end of the workbench 1, the annular baffle 203 is located outside the conveying disc 201, the front side of the annular baffle 203 is provided with a feeding port 204, the left side of the feeding port 204 is provided with a discharging port 205.

[0039] In this scheme, when the guide rod 212 moves downward, the reset spring 217 can drive the guide rod 212 to automatically reset through the limiting cover 218, when the suction cup 216 sucks the sealing cover, the lower end of the gland ring 214 is tightly attached to the sealing cover, the gland ring 214, the fixed frame 213, the guide rod 212 and the suction cup 216 can be driven to move downward through the pressing plate 215, when the cover taking operation is performed, the pressing plate 215 moves downward, which can drive the suction cup 216 to move downward and suck the sealing cover, when the capping operation is performed, the pressing plate 215 moves downward, which can drive the gland ring 214 to move downward and press the sealing cover on the upper end of the tank body, and the capping operation is performed;

[0040] Further, the step motor 208 is electrically connected with an external power supply, the step motor 208 can drive the half gear 209 to rotate, thereby driving the driven gear 207 to rotate, and further making the driving shaft 206 rotate intermittently;

[0041] Further, the outer side of the limiting groove 202 can be closed by the annular baffle 203, which is convenient for limiting the tank body to move stably, the tank body to be filled can be sent into the inside of the limiting groove 202 through the feeding port 204 for conveying, and the capped tank body is discharged from the discharging port 205.

[0042] Embodiment 3

[0043] Please refer to Figure 5As shown, the cover feeding mechanism 3 further comprises a first cylinder 302 and a cover storage cylinder 305. The first cylinder 302 is fixedly installed on the right upper end of the support frame 301. The output end of the first cylinder 302 extends to the left side of the support frame 301 and is fixedly connected with a blocking plate 303. The blocking plate 303 is fixedly connected with a cover feeding groove 304. The cover storage cylinder 305 is fixedly connected to the upper left end of the support frame 301 by a support leg. The lower end of the cover storage cylinder 305 is slidingly connected with the cover feeding groove 304 and the blocking plate 303.

[0044] A second cylinder 306 is installed on the left side of the cover storage cylinder 305. The output end of the second cylinder 306 is fixedly connected with a first push plate 307.

[0045] In this scheme, the cover storage cylinder 305 stores sealed covers. The sealed covers fall into the cover feeding groove 304 one by one under their own gravity. The cover feeding mechanism 3 can cooperate with the suction cup 216. The first cylinder 302 can drive the blocking plate 303 to push the cover feeding groove 304 to move directly below the suction cup 216. At the same time, the lower end of the cover storage cylinder 305 is blocked by the blocking plate 303. When the cover feeding groove 304 moves back to the lower end of the cover storage cylinder 305, the sealed cover automatically falls into the cover feeding groove 304, which facilitates the next cover feeding operation.

[0046] Further, the second cylinder 306 can push the first push plate 307 to move the pressing plate 215 downward, thereby driving the suction cup 216 to move downward and suck the sealed cover.

[0047] Embodiment 4

[0048] Please refer to Figures 6-7 As shown, the cover feeding mechanism 3 further comprises a first cylinder 302 and a cover storage cylinder 305. The first cylinder 302 is fixedly installed on the right upper end of the support frame 301. The output end of the first cylinder 302 extends to the left side of the support frame 301 and is fixedly connected with a blocking plate 303. The blocking plate 303 is fixedly connected with a cover feeding groove 304. The cover storage cylinder 305 is fixedly connected to the upper left end of the support frame 301 by a support leg. The lower end of the cover storage cylinder 305 is slidingly connected with the cover feeding groove 304 and the blocking plate 303.

[0049] In this scheme, the third cylinder 402 can drive the second push plate 403 to move downward and push the pressing plate 215 to move downward, thereby driving the suction cup 216 and the pressing cover ring 214 to move downward. At this time, the pressing cover ring 214 presses the sealed cover on the upper end of the tank body, and the suction cup 216 releases the fixation of the sealed cover. In the cover feeding operation, the stability of the sealed cover is ensured, and the sealed cover is prevented from being dislocated due to vibration caused by machine operation.

[0050] The filling mechanism 5 comprises a support table 501 and a filling head 502. The filling head 502 is fixedly connected to the inner side of the upper end of the support table 501.

[0051] In this scheme, the filling head 502 is connected with an external probiotic storage tank through a pipeline, and probiotics are transported to the filling head 502, so as to perform filling operation on the tank body below the filling head 502.

[0052] The working principle and use process of the utility model are as follows: firstly, the step motor 208 is started and drives the half gear 209 to rotate, thereby driving the driven gear 207 to rotate, and further making the rotating shaft 206 rotate intermittently, thereby driving the bottom plate 210, the limiting groove 202 and the conveying disc 201 to rotate, the tank bodies are sequentially sent into the interiors of the limiting grooves 202 through the feeding ports 204 and are intermittently conveyed, the tank bodies are filled with probiotics through the filling mechanism 5, then are rotated to the cover feeding mechanism 3, the first cylinder 302 drives the blocking plate 303 to push the cover feeding groove 304 to move to the right below the suction disc 216, the second cylinder 306 pushes the first push plate 307 to make the pressing plate 215 move downwards, thereby driving the suction disc 216 to move downwards and suck the sealing cover, and the sealing cover is synchronously conveyed along with the tank bodies after filling, when being conveyed to the capping mechanism 4, the third cylinder 402 drives the second push plate 403 to move downwards, and pushes the pressing plate 215 to move downwards, thereby driving the suction disc 216 and the gland ring 214 to move downwards, at this time, the sealing cover is pressed on the upper end of the tank body through the gland ring 214, and the capping operation is completed.

[0053] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only the principles of the utility model, the utility model can have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements all fall into the scope of the utility model claimed for protection. The protection scope required by the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A probiotic automatic filling and capping machine comprising a worktable (1), characterized in that: The upper end of the workbench (1) is provided with a conveying mechanism (2), the conveying mechanism (2) comprises a conveying disc (201), a rotating shaft (206), a bottom plate (210) and a top plate (211), the conveying disc (201) is fixedly connected to the middle part of the rotating shaft (206), a plurality of sets of limiting grooves (202) are formed in the outer side of the conveying disc (201), the bottom plate (210) is arranged on the lower side of the conveying disc (201), the bottom plate (210) is fixedly connected with the rotating shaft (206), the top plate (211) is fixedly connected to the upper end of the rotating shaft (206), a plurality of sets of guide rods (212) are slidably connected in the inner side of the top plate (211), the lower end of the guide rod (212) is fixedly connected with a suction disc (216), the rotating shaft (206) is rotatably connected to the upper end of the workbench (1), a cover feeding mechanism (3) is arranged on the right upper end of the workbench (1), the cover feeding mechanism (3) comprises a supporting frame (301) and a cover feeding groove (304), the cover feeding groove (304) is slidably connected to the upper end of the supporting frame (301), a filling mechanism (5) is arranged on the left side of the cover feeding mechanism (3), a capping mechanism (4) is arranged on the left side of the workbench (1).

2. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The upper end of the guide rod (212) is fixedly connected with a limiting cover (218), the outer side of the guide rod (212) is sleeved with a reset spring (217), the two ends of the reset spring (217) are fixedly connected with the lower end of the limiting cover (218) and the upper end of the top plate (211) respectively, the lower end of the guide rod (212) is fixedly connected with a fixing frame (213) on the outer side, the lower end of the fixing frame (213) is fixedly connected with a gland ring (214), the outer side of the gland ring (214) is fixedly connected with a pressing plate (215).

3. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The conveying mechanism (2) further comprises a stepping motor (208), the stepping motor (208) is fixedly installed on the lower end of the workbench (1), the output end of the stepping motor (208) is fixedly connected with a half gear (209), the rotating shaft (206) extends to the lower end of the workbench (1) and is fixedly connected with a driven gear (207), the driven gear (207) is engaged with the half gear (209).

4. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The conveying mechanism (2) further comprises an annular baffle (203), the annular baffle (203) is fixedly connected to the upper end of the workbench (1), the annular baffle (203) is located on the outer side of the conveying disc (201), the front side of the annular baffle (203) is provided with an inlet (204), the left side of the inlet (204) is provided with an outlet (205).

5. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The cover feeding mechanism (3) further comprises a first cylinder (302) and a cover storage cylinder (305), the first cylinder (302) is fixedly installed on the right side upper end of the support frame (301), the output end of the first cylinder (302) extends to the left side of the support frame (301) and is fixedly connected with a blocking plate (303), the blocking plate (303) is fixedly connected with a cover feeding groove (304), the cover storage cylinder (305) is fixedly connected to the upper end left side of the support frame (301) through a support leg, and the lower end of the cover storage cylinder (305) is slidingly connected with the cover feeding groove (304) and the blocking plate (303).

6. The automatic probiotic filling and capping machine according to claim 5, characterized in that: A second cylinder (306) is installed on the left side of the cover storage cylinder (305), and the output end of the second cylinder (306) is fixedly connected with a first push plate (307).

7. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The capping mechanism (4) comprises a mounting frame (401), a third cylinder (402) is installed on the upper end of the mounting frame (401), and the output end of the third cylinder (402) is fixedly connected with a second push plate (403).

8. The automatic probiotic filling and capping machine according to claim 1, characterized in that: The filling mechanism (5) comprises a support table (501) and a filling head (502), and the filling head (502) is fixedly connected to the inner side of the upper end of the support table (501).

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