Quantitative filling device for packaging calcium-zinc stabilizer
By combining a weight sensor and an infrared proximity sensor with a flow valve design, the problem of low efficiency in traditional filling methods has been solved, enabling precise and intelligent control of calcium-zinc stabilizer filling, thereby improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520444590.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional calcium and zinc stabilizer filling methods are inefficient and make it difficult to ensure that the filling amount of each bag of product is accurate and consistent, resulting in inconsistent product quality.
A weight sensor is used to monitor the weight of the filling bottle, and a flow valve is used to achieve quantitative filling. An infrared proximity sensor is used to capture the filling position. The material storage device is designed to connect with the main filling head and the sub-filling heads to achieve intelligent control.
Ensure that the weight of each bottle of calcium-zinc stabilizer is consistent to improve product quality and increase production efficiency.
Smart Images

Figure CN223852293U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to calcium zinc stabilizer technical field especially relates to a kind of quantitative filling device for calcium zinc stabilizer packaging. BACKGROUND
[0002] In the production process of calcium zinc stabilizer, filling is very important. The traditional filling method has many problems. On the one hand, manual filling is inefficient, and on the other hand, it is difficult to ensure the accurate and consistent filling amount of each bag of product, which can easily lead to uneven product quality. Therefore, a quantitative filling device for calcium zinc stabilizer packaging is designed. UTILITY MODEL CONTENTS
[0003] To overcome at least one of the above-mentioned defects of the prior art, the utility model provides a quantitative filling device for calcium zinc stabilizer packaging. The weight of the filling bottle is monitored by the weight sensor, and the quantitative filling is realized by the flow valve, which has better effect. The position information of the filling bottle can be quickly captured by the infrared proximity sensor, the filling effect is realized, and the intelligent degree is high.
[0004] The utility model employs the technical scheme that
[0005] A quantitative filling device for calcium zinc stabilizer packaging includes a filling device, the filling device has a containing area for containing a filling bottle, a weight sensor is arranged in the containing area to monitor the weight of the filling bottle; a conveying device is used to horizontally reciprocate the filling device; a material storage device is assembled on the top of the conveying device, the material storage device is hollow inside to form a containing cavity for containing calcium zinc stabilizer; a main filling head is in communication with the containing cavity of the material storage device, and a flow valve is arranged between the main filling head and the material storage device; multiple sub-filling heads are in communication with the main filling head, and a filling valve is arranged on each sub-filling head.
[0006] By using the above scheme, the weight of the filling bottle is monitored by the weight sensor, and the precise quantitative filling is realized by the flow valve, which ensures the consistent weight of each bottle of calcium zinc stabilizer and improves the product quality; the communication design of the material storage device with the main filling head and the sub-filling head ensures smooth conveying and distribution of the material; the design of the sub-filling head can fill multiple bottles at the same time, improving the production efficiency.
[0007] Further, the conveying device includes a transmission shaft, a conveyor belt wrapped around at least two transmission shafts, and a support frame, the transmission shaft is rotatably assembled on the support frame.
[0008] By adopting the above scheme, the design of the transmission shaft and the conveying belt ensures the smooth reciprocating movement of the filling device in the horizontal direction, reduces vibration and deviation, and facilitates the conveying and filling of the bottles.
[0009] Further, the filling device comprises a containing disc having a containing area, the containing disc being fixedly connected with the conveying belt, and horizontal or arrayed containing grooves being arranged in the containing area for containing the bottles, and a weight sensor being arranged in the containing groove.
[0010] By adopting the above scheme, the containing disc of the filling device is designed with the containing area and the containing groove, facilitating the placement and positioning of the bottles, and the weight sensor is arranged in the containing groove, so that the weight change of the single bottle can be accurately measured to provide accurate data for the quantitative filling.
[0011] Further, one of the sliding structure and the parallel sliding rail is a column structure, and the other is a half-groove structure.
[0012] By adopting the above scheme, the sliding cooperation between the two is smoother and more stable, and the shaking and deviation are reduced.
[0013] Further, a controller is further included, and the controller is electrically connected with the weight sensor and the filling valve.
[0014] By adopting the above scheme, the weight sensor transmits the real-time monitored weight data of the bottles to the controller, and the controller accurately controls the opening and closing of the filling valve according to the preset filling amount standard, so that the quantitative filling is realized.
[0015] Further, an infrared proximity sensor is arranged beside the sub-filling head to detect whether the bottle corresponds to the sub-filling head.
[0016] By adopting the above scheme, the infrared proximity sensor arranged beside the sub-filling head can quickly capture whether the bottle corresponds to the sub-filling head, that is, whether the bottle is in the correct filling position.
[0017] Further, the infrared proximity sensor is electrically connected with the controller.
[0018] By adopting the above scheme, intelligent control is realized. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is a three-dimensional structure schematic view of the embodiment of the utility model;
[0020] Fig. 2 A partial sectional structure schematic view of the embodiment of the present application;
[0021] Fig. 3 A structure block diagram of the embodiment of the present application;
[0022] Wherein, the meaning of the reference signs is as follows: 1, filling device; 11, containing disc; 111, containing area; 112, weight sensor; 12, sliding structure; 13, parallel sliding rail; 2, conveying device; 21, transmission shaft; 22, conveying belt; 23, support frame; 3, controller; 4, material storage device; 5, main filling head; 51, flow valve; 6, sub-filling head; 61, filling valve; 7, infrared proximity sensor. DETAILED DESCRIPTION
[0023] In order to better understand and implement, the technical solutions in the embodiments of the present application will be described and discussed clearly and completely in the following with reference to the drawings of the present application. Obviously, only some examples of the present application are described here, and not all examples. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0024] In order to facilitate the understanding of the embodiments of the present application, the following will be further explained and described with specific embodiments as examples in combination with the drawings, and each embodiment does not constitute a limitation on the embodiments of the present application.
[0025] In the description of the present application, it should be pointed out that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application.
[0027] Reference is made to Figs. 1-3The utility model discloses a kind of calcium-zinc stabilizer packing quantitative filling device 1: including filling device 1, conveying device 2, material storage device 4, main filling head 5 and sub filling head 6, the filling device 1 has the containing area 111 of containing filling bottle, the containing area 111 is provided with weight sensor 112 for monitoring the weight of the filling bottle, the conveying device 2 is used for horizontal reciprocating conveying filling device 1;Material storage device 4, the material storage device 4 is assembled in the top of the conveying device 2, the inside hollow of the material storage device 4 forms the containing cavity for containing calcium-zinc stabilizer, the main filling head 5 is communicated with the containing cavity of the material storage device 4, and flow valve 51 is arranged between the main filling head 5 and the material storage device 4, a plurality of sub filling head 6 is communicated with the main filling head 5, and filling valve 61 is arranged on each sub filling head 6, the weight of filling bottle is monitored by weight sensor 112, and accurate quantitative filling is realized in combination with flow valve 51, ensure that the weight of each bottle calcium-zinc stabilizer is consistent, improve product quality;The communication design of material storage device 4 and main filling head 5, sub filling head 6 guarantees the smooth conveying and distribution of material;The design of sub filling head 6 can fill multiple bottles simultaneously, improve production efficiency.
[0028] In the embodiment, the conveying device 2 includes a transmission shaft 21, a conveyor belt 22 and a support frame 23. In the embodiment, two transmission shafts 21 are provided and are spaced apart. The transmission belt is arranged around the two transmission shafts 21. The transmission shafts 21 are rotatably arranged on the support frame 23. The design of the transmission shafts 21 and the conveyor belt 22 ensures the smooth reciprocating movement of the filling device 1 in the horizontal direction, reduces vibration and deviation, and facilitates the conveying of the filling bottles. In the embodiment, the end portion of one of the transmission shafts 21 is drivingly connected to a driving mechanism for driving the rotation of the transmission shaft 21 to drive the rotation of the conveyor belt 22.
[0029] In the embodiment, the filling device 1 comprises a containing disc 11, a sliding structure 12 and parallel sliding rails 13, the containing disc 11 is fixedly connected with the conveying belt 22 and has a containing area 111, horizontal or arrayed containing grooves are arranged in the containing area 111 for containing filling bottles, a weight sensor 112 is arranged in each containing groove, the sliding structure 12 is arranged on two opposite sides of the containing disc 11, and the parallel sliding rails 13 are arranged on two opposite sides of the support frame 23; wherein the sliding structure 12 can horizontally reciprocate relative to the parallel sliding rails 13. The containing disc 11 of the filling device 1 is designed with the containing area 111 and the containing grooves, so that the filling bottles can be conveniently placed and positioned, and the weight sensor 112 arranged in each containing groove can accurately measure the weight change of a single filling bottle, thereby providing accurate data for quantitative filling. More specifically, one of the sliding structure 12 and the parallel sliding rails 13 is a column structure, and the other is a half-groove structure, so that the sliding cooperation between the two is smoother and more stable, and shaking and deviation are reduced.
[0030] In the embodiment, a controller 3 is further arranged, in the embodiment, the controller 3 is arranged on the support frame 23, the controller 3 is electrically connected with the weight sensor 112 and the filling valve 61, the weight sensor 112 transmits the filling bottle weight data monitored in real time to the controller 3, the controller 3 accurately controls the opening and closing of the filling valve 61 according to a preset filling amount standard, and automatic quantitative filling is realized. An infrared proximity sensor 7 is arranged beside the sub-filling head 6, so as to detect whether the filling bottle corresponds to the sub-filling head 6. The infrared proximity sensor 7 arranged beside the sub-filling head 6 can quickly capture whether the filling bottle corresponds to the sub-filling head 6, that is, whether the filling bottle is in a correct filling position. The infrared proximity sensor 7 is electrically connected with the controller 3, so as to realize intelligent control.
[0031] The working principle and steps of the utility model are as follows: when in use, the calcium-zinc stabilizer in the material storage device 4 will pass through the main filling head 5 and enter the sub-filling head 6, when the filling bottle moves below the sub-filling head 6, the infrared proximity sensor 7 at the sub-filling head 6 captures that the sub-filling head 6 corresponds to the filling bottle, signals are given to the controller 3, the controller 3 controls the filling valve 61 to open for filling, and when the weight sensor 112 monitors that the weight reaches a threshold value, signals are sent to the controller 3 to close the filling valve 61.
[0032] The technical means disclosed in the utility model scheme is not limited to the technical means disclosed in the above-mentioned embodiments, and also includes technical solutions composed of any combination of the above technical features. It should be noted that, for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principle of the utility model, and these improvements and refinements are also regarded as the protection scope of the utility model.
Claims
1. A quantitative filling device for packaging a calcium-zinc stabilizer, characterized by, The application relates to a calcium-zinc stabilizer filling device. The filling device comprises: a filling device with a containing area containing filling bottles, a weight sensor being arranged in the containing area for monitoring the weight of the filling bottles; a conveying device for horizontally reciprocating the filling device; a material storage device assembled on the top of the conveying device, the inside of the material storage device being hollow to form a containing cavity for containing calcium-zinc stabilizers; a main filling head in communication with the containing cavity of the material storage device, and a flow valve being arranged between the main filling head and the material storage device; 2. The apparatus according to claim 1, wherein a plurality of sub-filling heads in communication with the main filling head, and a filling valve being arranged on each of the sub-filling heads. The conveying device comprises: a transmission shaft; a conveying belt arranged around at least two transmission shafts; 3. The apparatus according to claim 2, wherein a support frame, and the transmission shafts are rotatably assembled on the support frame. The filling device comprises: a containing disc with a containing area, the containing disc being fixedly connected with the conveying belt, and horizontally distributed or arrayed containing grooves being arranged in the containing area for containing filling bottles, and a weight sensor being arranged in the containing groove; a sliding structure arranged on two opposite sides of the containing disc; parallel sliding rails arranged on two opposite sides of the support frame; 4. The apparatus according to claim 3, wherein wherein the sliding structure can horizontally reciprocate relative to the parallel sliding rails.
5. The apparatus according to claim 4, wherein the apparatus is characterized by: One of the sliding structure and the parallel sliding rails is a column structure, and the other is a half-groove structure.
6. The apparatus according to claim 5, wherein the apparatus is characterized by: A controller is further arranged and electrically connected with the weight sensor and the filling valve.
7. The apparatus according to claim 6, wherein the apparatus is characterized by: An infrared proximity sensor is arranged beside the sub-filling head for detecting whether the filling bottle corresponds to the sub-filling head. The infrared proximity sensor is electrically connected with the controller.