Electrophoretic paint raw material recovery device for electrophoretic coating

By introducing the synergistic effect of flocculants, coagulants, and acid-base balancers into the electrophoretic paint raw material recovery device for electrophoretic coating, as well as a flexible stirring mechanism, the problem of low electrophoretic paint recovery efficiency has been solved, high-purity electrophoretic paint recovery has been achieved, and paint layer quality and production efficiency have been improved.

CN223852815UActive Publication Date: 2026-01-30QINGDAO ANBEN COATING EQUIP CO LTD
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Patent Information

Application Number
CN202520082835.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-30
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing technologies have poor electrophoretic paint recycling effects and low recycling efficiency. The accumulation of impurities leads to a decline in paint layer quality, which cannot meet the requirements for high-quality product production.

Method used

An electrophoretic paint raw material recovery device for electrophoretic coating was designed, comprising a flocculant addition component, a coagulant aid addition component, an acid-base balance agent addition component, and a stirring mechanism. Through the synergistic effect of flocculants and coagulants, combined with acid-base control and the flexible design of the stirring mechanism, the device achieves rapid separation and uniform mixing of impurities and effective components.

Benefits of technology

It significantly improves the purity and quality of recycled electrophoretic paint, ensures the stability of the performance of recycled raw materials, reduces resource waste, lowers production costs, and enhances the appearance of electrophoretic coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrophoretic paint raw material recovery device for electrophoretic coating, which comprises a raw material storage barrel for storing and discharging electrophoretic paint raw materials; the L-shaped supporting rod is arranged at the bottom of the raw material storage barrel, and the L-shaped supporting rod is used for supporting the raw material storage barrel; the reagent adding mechanism comprises a flocculating agent adding assembly, a coagulant aid adding assembly and an acid-base balance agent adding assembly, and the reagent adding mechanism is arranged on the raw material storage barrel and used for adding reagents into the raw material storage barrel. The utility model relates to the technical field of electrophoretic paint recovery, in particular to an electrophoretic paint raw material recovery device for electrophoretic coating. The utility model aims to provide an electrophoretic paint raw material recovery device for electrophoretic coating, and solves the problems of poor recovery effect and low recovery efficiency of electrophoretic paint in the prior art.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electrophoretic paint recovery, in particular to an electrophoretic paint raw material recovery device for electrophoretic coating. BACKGROUND

[0002] As a surface treatment technology widely used in industrial production, electrophoretic coating plays a key role in improving product appearance quality and protection performance.

[0003] During the electrophoretic coating operation, the purity of the electrophoretic paint is extremely susceptible to pollution and reduction. Since the coating environment is not completely clean, small metal debris, dust and other impurities on the surface of the parts will inevitably mix into the electrophoretic paint. As the coating process continues, these impurities continue to accumulate, like sand mixed into pure paint, severely damaging the purity of the electrophoretic paint. If the electrophoretic paint is not recycled and directly recycled, the impurities will adhere to the surface of the new parts along with the paint, causing the surface of the parts to have defects and not be smooth and flat, greatly reducing the quality and appearance of the paint layer and failing to meet the production requirements of high-quality products. Therefore, how to effectively recover electrophoretic paint raw materials is a problem worth discussing. SUMMARY

[0004] The utility model aims at providing an electrophoretic paint raw material recovery device for electrophoretic coating, solving the problem of poor electrophoretic paint recovery effect and low recovery efficiency in the prior art.

[0005] The utility model realizes the invention purpose through the following technical scheme:

[0006] An electrophoretic paint raw material recovery device for electrophoretic coating comprises:

[0007] A raw material storage barrel is used to store and discharge electrophoretic paint raw materials.

[0008] A support frame is arranged at the bottom of the raw material storage barrel and is used to support the raw material storage barrel.

[0009] A reagent adding mechanism comprises a flocculant adding assembly, a coagulant adding assembly and an acid-base balancing agent adding assembly. The reagent adding mechanism is arranged on the raw material storage barrel and is used to add reagents in the raw material storage barrel.

[0010] As a further limitation of the technical scheme, the flocculant adding assembly, the coagulant adding assembly and the acid-base balancing agent adding assembly each comprise a reagent storage barrel, a feed pipe and a material pumping pump. The storage barrels are fixedly arranged on the L-shaped support rods. The feed pipes are arranged in the reagent storage barrels. The material pumping pumps are arranged on the feed pipes and are used to pump the reagents to be added from the reagent storage barrels into the raw material storage barrel.

[0011] As a further limitation of the technical solution, the acid-base balancing agent adding assembly further comprises a PH value sensor arranged in the raw material storage barrel, a main controller arranged on the barrel wall of the raw material storage barrel, the PH value sensor being coupled with the main controller, and the main controller being coupled with the material pumping device in the acid-base balancing agent adding assembly.

[0012] As a further limitation of the technical solution, the stirring mechanism is further arranged for stirring the electrophoretic paint after adding the reagent.

[0013] As a further limitation of the technical solution, the stirring mechanism comprises an L-shaped support rod arranged on the raw material storage barrel, a driving mechanism comprising a driving motor, a double-headed electric push rod and two groups of stirring assemblies, the driving motor being arranged on the L-shaped support rod, the driving motor being used to drive the stirring assemblies to rotate, the double-headed electric push rod being arranged on the output shaft of the driving motor, and the stirring assemblies being arranged on the double-headed electric push rod.

[0014] As a further limitation of the technical solution, the stirring assemblies comprise symmetrical stirring rods and symmetrical connecting rods, the stirring rods being rotatably arranged at the ends of the double-headed electric push rod, one end of each of the connecting rods being rotatably connected with the corresponding stirring rod, and the other end of each of the connecting rods being rotatably connected with one of the telescopic rods of the double-headed electric push rod.

[0015] As a further limitation of the technical solution, the bottom of the raw material storage barrel is provided with a discharging valve.

[0016] Compared with the prior art, the advantages and positive effects of the present application are as follows:

[0017] 1. The coagulant adding assembly is arranged, and the addition of the coagulant can significantly enhance the flocculation effect, and the coagulant can synergistically act with the flocculating agent to make the impurities and effective components in the paint liquid more quickly and more completely gathered to form a precipitate.

[0018] 2. The acid-base balancing agent adding assembly is arranged, and the real-time pH value of the solution can be accurately controlled, the pH value can promote the flocculation and precipitation reaction, prevent incomplete reaction or side reaction caused by unsuitable pH value, and thus ensure that the recovered electrophoretic paint raw material has higher quality and more stable performance.

[0019] 3、 Set the stirring mechanism, adopt motor to drive double -end electric push rod rotation, the push rod of double -end electric push rod reciprocating movement realizes the unique design of stirring. This stirring mode is more flexible and efficient than the traditional fixed stirring paddle stirring. It can fully stir the electrophoretic paint and the added reagent at different spatial positions and angles, so that the reagent and paint liquid are mixed more uniformly, and the local reaction is avoided. Uniform mixing is conducive to the comprehensive performance of various chemical reactions, further improves the recovery effect, so that the final recovered electrophoretic paint raw material is higher in purity and more reasonable in component ratio. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained according to these drawings without creative labor for those skilled in the art. In the drawings:

[0021] Fig. 1 It is the overall structure schematic diagram of the present application;

[0022] Fig. 2 It is another view structure schematic diagram of the present application;

[0023] Fig. 3 The schematic diagram of the stirring mechanism of the present application.

[0024] In the drawing: 100, raw material storage barrel; 200, reagent adding mechanism; 210, reagent storage barrel; 220, feeding pipe; 230, pumping pump; 300, stirring mechanism; 310, stirring rod; 320, connecting rod; 330, double-end electric push rod; 340, driving motor; 350, L-shaped support rod; 400, discharge valve. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the present application will be described below. Figs. 1-3 The technical scheme in the embodiments of the present application will be described below.

[0026] It should be noted that the left, right, up, down, front, back and other orientation terms in the embodiments of the present application are only relative concepts or are with reference to the normal use state of the product, that is, the reference of the running direction of the product, and should not be considered as limiting.

[0027] When an element is referred to as being "on" or "connected to" another element, it can be directly on the other element or intervening elements can be present.

[0028] Referring to Figs. 1-3 An electrophoretic paint raw material recycling device for electrophoretic coating, comprising:

[0029] A raw material storage barrel 100 for storing and discharging electrophoretic paint raw materials;

[0030] A support frame arranged at the bottom of the raw material storage barrel 100, the support frame being used to support the raw material storage barrel 100;

[0031] A reagent adding mechanism 200 comprising a flocculant adding assembly, a coagulant aid adding assembly, and an acid-base balancing agent adding assembly, the reagent adding mechanism 200 being arranged on the raw material storage barrel 100 and used to add reagents in the raw material storage barrel 100.

[0032] Specifically, the flocculant adding assembly sends flocculants into the raw material storage barrel 100 to make paint liquid particles gather into flocs. The coagulant aid adding assembly adds coagulant aids to enhance the flocculation effect and accelerate precipitation. The acid-base balancing agent adding assembly has a pH sensor to monitor the acidity and alkalinity in the barrel.

[0033] The flocculant adding assembly, the coagulant aid adding assembly, and the acid-base balancing agent adding assembly each comprise a reagent storage barrel 210, a feeding pipe 220, and a material pumping pump 230, the storage barrels being fixedly arranged on the L-shaped support rod 350, the feeding pipe 220 being arranged in the reagent storage barrel 210, and the material pumping pump 230 being arranged on the feeding pipe 220, the material pumping pump 230 being used to pump the reagents to be added from the reagent storage barrel 210 into the raw material storage barrel 100.

[0034] The acid-base balancing agent adding assembly further comprises a pH sensor arranged in the barrel of the raw material storage barrel 100, a main controller arranged on the barrel wall of the raw material storage barrel 100, the pH sensor being coupled to the main controller, and the main controller being coupled to the material pumping pump in the acid-base balancing agent adding assembly.

[0035] Specifically, in the acid-base balancing agent adding assembly of the electrophoretic paint raw material recycling device, a PH value sensor is arranged in the raw material storage barrel 100 to monitor the acid-base degree of the solution in real time and convert it into an electric signal. A main controller on the barrel wall is connected with the PH value sensor to receive the acid-base degree data transmitted by the PH value sensor. The main controller is pre-set with an acid-base degree range, and compares the received data with the pre-set range. If the acid-base degree of the solution deviates from the pre-set range, the main controller calculates the required amount of acid-base balancing agent according to the deviation, and then sends a control instruction to the pumping pump in the acid-base balancing agent adding assembly. The pumping pump extracts the required amount of acid-base balancing agent from the reagent storage barrel 210 and delivers it to the raw material storage barrel 100, so as to accurately adjust the acid-base degree of the solution, ensure the efficient and stable chemical reaction in the recycling process, and improve the quality and purity of the recycled raw material, thereby creating good conditions for subsequent utilization.

[0036] The stirring mechanism 300 is further arranged to stir the electrophoretic paint after the reagent is added.

[0037] The stirring mechanism 300 comprises an L-shaped support rod 350, a driving mechanism and stirring assemblies, the L-shaped support rod 350 is arranged on the raw material storage barrel 100, the driving mechanism comprises a driving motor 340, a double-headed electric push rod 330 and two groups of stirring assemblies, the driving motor 340 is arranged on the L-shaped support rod 350, the driving motor 340 is used to drive the stirring assemblies to rotate, the double-headed electric push rod 330 is arranged on the output shaft of the driving motor 340, and the stirring assemblies are arranged on the double-headed electric push rod 330.

[0038] The stirring assemblies comprise symmetrical stirring rods 310 and symmetrical connecting rods 320, the stirring rods 310 are respectively rotationally arranged at the ends of the double-headed electric push rod 330, one end of each connecting rod 320 is rotationally connected with the corresponding stirring rod 310, and the other end of each connecting rod 320 is rotationally connected with one of the telescopic rods of the double-headed electric push rod 330.

[0039] Specifically, the driving motor 340 in the stirring mechanism 300 rotates to drive the double-headed electric push rod 330 to rotate. During the rotation of the double-headed electric push rod 330, the telescopic rods reciprocate, the telescopic rods drive the stirring rods 310 to reciprocate in the raw material storage barrel 100 through the connecting rods 320, the stirring rods 310 reciprocate while rotating around the raw material storage barrel 100, and the electrophoretic paint to which the reagent is added is strongly stirred at different positions and angles, so that the reagent and the electrophoretic paint can be uniformly mixed in a short time, and the flocculation reaction can be accelerated.

[0040] The bottom of the raw material storage barrel 100 is provided with a discharge valve 400.

[0041] In summary, the implementation principle of the utility model is as follows:

[0042] When the electrophoretic paint raw material needs to be recycled, the device is first started. The flocculant adding assembly, the coagulant adding assembly and the acid-base balancing agent adding assembly start to work. In the respective reagent storage barrels 210, the pumping pumps are started according to the set program, and the flocculant, the coagulant and the acid-base balancing agent are respectively pumped and transported into the raw material storage barrel 100 through the feeding pipes 220. Among them, the pH value sensor in the acid-base balancing agent adding assembly monitors the acidity and alkalinity of the solution in the raw material storage barrel 100 in real time, and transmits the data to the main controller. The main controller compares and analyzes the received pH value data with the preset standard acidity and alkalinity range, and then accurately controls the amount of acid-base balancing agent added, so as to ensure that the solution is in an acid-base environment suitable for flocculation and precipitation reaction.

[0043] At the same time, the driving motor 340 in the stirring mechanism 300 operates to drive the double-head electric push rod 330 to rotate. During the rotation of the double-head electric push rod 330, the telescopic rod reciprocates, and the telescopic rod drives the stirring rod 310 to reciprocate in the raw material storage barrel 100 through the connecting rod 320. The stirring rod 310 reciprocates while rotating around the raw material storage barrel 100, and strongly stirs the electrophoretic paint to which the reagents are added at different positions and angles, so that the reagents and the electrophoretic paint can be uniformly mixed in a short time and the flocculation reaction can be accelerated.

[0044] After the flocculant, the coagulant and the electrophoretic paint are fully mixed and the flocculation reaction occurs, the impurities and part of the components in the paint gradually gather to form a precipitate. After a period of stirring and reaction, the stirring is stopped and the solution is allowed to stand and precipitate. At this time, due to the precipitation, the substances in the raw material storage barrel 100 are divided into two layers, the upper layer is the relatively useless part containing impurities and solvents, and the lower layer is the main electrophoretic paint precipitate recovered. Then, the lower layer precipitate is discharged through the discharge valve 400 for further subsequent treatment, such as cleaning, drying, re-dispensing, etc., so that it can be used again as the electrophoretic paint raw material and put into the electrophoretic coating process for recycling, thereby realizing efficient recycling of the electrophoretic paint raw material, reducing resource waste and reducing production cost, and being also beneficial to environmental protection.

[0045] The above disclosure is only a specific embodiment of the present application, but the present application is not limited thereto, and any changes that can be thought of by those skilled in the art shall fall within the protection scope of the present application.

Claims

1. A device for recovering raw materials of electrophoretic paint used in electrophoretic coating, characterized in that, The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

2. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 1, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

3. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 2, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

4. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 1, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

5. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 4, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

6. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 5, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof.

7. The electrophoretic paint raw material recovery device for electrophoretic coating according to claim 1, characterized by: The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. The application relates to an electrophoretic paint raw material storage barrel and a stirring mechanism thereof. 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