Grouting operation platform convenient to disassemble, assemble and move

Abstract

The utility model discloses a grouting operation platform convenient to disassemble, assemble and move. The grouting operation platform comprises an operation frame, a limiting device, a mounting structure, a supporting structure, a lifting device and moving wheels. A bottom supporting assembly and a side supporting assembly are arranged in the operation frame, and the overall stability is enhanced. The limiting device drives the arc plate to be attached to the tunnel wall through the air cylinder, stable fixing is achieved, and the arc plate can be stabilized through the limiting column. The mounting structure adopts channel steel and bolt assembly connection, is convenient to quickly disassemble and assemble, and improves the construction efficiency. The lifting device adopts a hydraulic cylinder to drive a lifting platform, the construction height can be adjusted, and different operation requirements are met. The moving wheels ensure that the platform has good stability in both moving and fixed states. The device is reasonable in structure, has the advantages of being high in adaptability, convenient to install, flexible to move, safe in construction and the like, can effectively improve the construction efficiency and safety of grouting operation in the tunnel, and has wide application value.

Description

TECHNICAL FIELD

[0001] The utility model relates to a grouting operation platform convenient to dismount and remove belongs to the field of tunnel construction equipment. BACKGROUND

[0002] Grouting operation is a common step after tunnel lining in water conservancy projects, and its construction method presents diversification according to different actual conditions on site, and the usual support is a site welding operation trolley or a rented operation platform such as a climbing truck; when the operation trolley is welded from a section steel, the consumption of steel is increased, and it is inconvenient to move after use in the later period, and manual cost is generated during production and removal; based on the target of reducing construction cost, it is necessary to develop a grouting operation platform convenient to dismount and remove. CONTENT OF UTILITY MODEL

[0003] The utility model aims at providing a grouting operation platform convenient to dismount and remove, which can effectively solve the above problems.

[0004] In order to solve the above technical problem, the utility model is realized through the following technical scheme:

[0005] Including operation frame with moving wheel, and setting limit device on both sides of operation frame, wherein, setting installation structure between operation frame and limit device, installation structure includes channel steel fixed on limit device and screw hole set on operation frame, channel steel and operation frame are connected together through bolt assembly.

[0006] Further, the web of the channel steel is fixed with the limit device, the flange of the channel steel is provided with an installation hole corresponding to the number of the screw holes, the bolt assembly includes a T-shaped bolt and a nut, the T-shaped bolt penetrates the installation hole and is threadedly connected with the screw hole, and the nut is threadedly connected at the other end of the T-shaped bolt.

[0007] Further, the limit device includes an installation strip, one end of the installation strip is provided with an inclined installation arm, a gas cylinder is arranged on the installation arm, a connecting rod is arranged at the end of the piston rod of the gas cylinder, and an arc plate is connected at the end of the connecting rod.

[0008] Further, the installation arm is further provided with an arc plate adjusting device, the arc plate adjusting device includes a limiting column slidingly arranged on the installation arm, and the axis of the limiting column is horizontal with the axis of the piston rod.

[0009] Further, the channel steel is arranged at the end of the same side of the installation strip and the installation arm.

[0010] Further, the work rack comprises a frame body, a support structure is arranged in the frame body, the support structure comprises a bottom support assembly and a side support assembly; the bottom support assembly comprises a plurality of triangular supports arranged uniformly, the tip portions of the triangular supports are connected by a connecting column; the side support assembly comprises cross-shaped supports arranged on the four sides of the frame body, and cross-shaped supports are further arranged on the front and back of the frame body.

[0011] Further, a lifting device is further arranged at the upper end of the work rack, the lifting device comprises a hydraulic cylinder, the hydraulic cylinder is fixed on the upper end surface of the frame body, a lifting platform is arranged at the piston end of the hydraulic cylinder, vertical rods are arranged at the positions close to the four corners of the lifting platform, the vertical rods are inserted into vertical holes arranged on the upper end surface of the frame body, and the vertical rods can slide in the vertical holes.

[0012] Beneficial effects are:

[0013] 1. The triangular supports, the cross-shaped supports and the cross-shaped supports form a multi-support structure for the work rack, improve the anti-seismic performance and the carrying capacity of the platform, and ensure that the work rack does not deform or tilt during grouting.

[0014] 2. The limiting device is connected to the work rack by using the mounting structure, the work rack can be transformed to be applied to a circular tunnel construction device, the mounting structure is detachable, different working states of the work rack can be switched according to different working environments, and the cost is reduced.

[0015] 3. The adjustable arc plate can be adjusted according to the curvature of the tunnel wall, the platform is ensured to be stably attached to the inner wall of the tunnel, and the construction safety and stability are improved. The sliding limiting column further enhances the adjustment stability of the arc plate.

[0016] 4. The work height can be adjusted by the lifting device according to the needs of construction personnel, the grouting construction at different positions in the tunnel is met, and the work flexibility is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to facilitate the description, the utility model is described in detail by the following specific implementation and drawings.

[0018] Figure 1 It is a structural schematic view of the utility model;

[0019] Figure 2 It is Figure 1 It is a partial enlarged view;

[0020] Figure 3 It is a parts drawing of the lifting device of the utility model;

[0021] Figure 4 It is a right view of the utility model.

[0022] Mark explanation:

[0023] 1, workbench; 11, frame; 12, bottom support assembly; 121, tripod; 122, connecting column; 13, side support assembly; 131, cross; 132, cross frame; 2, moving wheel; 3, limiting device; 31, mounting strip; 32, mounting arm; 33, air cylinder; 34, connecting rod; 35, arc plate; 36, limiting column; 4, mounting structure; 41, channel steel; 42, bolt assembly; 5, lifting device; 51, hydraulic cylinder; 52, lifting platform; 53, vertical rod. DETAILED DESCRIPTION

[0024] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0025] It should be noted that in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0026] In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] Meanwhile, in the description of the present application, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0028] Reference Figures 1-4 An embodiment of the present application is a grouting operation platform which is convenient to disassemble and move. The platform can be applied to grouting construction inside a tunnel, can adapt to the arc structure of the tunnel, provides a stable and safe working environment, and has the functions of convenient disassembly and movement, thereby improving construction efficiency.

[0029] The grouting operation platform of the present application mainly comprises a workbench 1, a limiting device 3, a mounting structure 4, a support structure, a lifting device 5 and a moving wheel 2.

[0030] The working frame 1 is the main structure of the whole working platform, which bears the main load-bearing function and provides the construction operation space. Its main components are as follows:

[0031] The frame body 11 is welded by high-strength alloy steel to form a rectangular frame structure to ensure the overall stability. The frame body can be composed of strip steel or steel pipe. When using strip steel, the frame body 11 can be composed by welding or bolt connection. When using steel pipe, the frame body 11 can be composed by steel pipe connector.

[0032] The support structure bottom support assembly 12 and the side support assembly 13 are installed in the frame body 11 to further enhance the carrying capacity.

[0033] The bottom support assembly 12 is composed of several tripods 121. Each tripod 121 is designed with reinforcing ribs. The tripods 121 are arranged at the bottom of the whole working platform, which can effectively support the whole working platform by using the stability of the tripods 121 to ensure the stability of the workers during work.

[0034] The connecting column 122 penetrates the tips of the plurality of tripods 121. In this way, the connecting column 122 connects all the tripods 121 together, so that all the tripods 121 form a whole, which can provide more stable support performance for the whole working platform.

[0035] For the side support assembly 13, it includes a cross 131 and a cross 132. The cross 131 is arranged on the four sides of the frame body 11, which is a regular arrangement of the working frame 1, used to enhance the lateral stability and prevent the platform from shaking. The cross 132 is arranged on the front and back sides of the frame body 11. Compared with only arranging one cross 131, it can increase the ability of the working platform to resist the tilting force, for example, the worker walks on the edge of the platform, which applies a tilting force to the whole frame body 11.

[0036] For the moving wheel 2 in the device, high-load universal wheels are used, which have double locking function to ensure the fixation of the platform in the construction position. At the same time, in order to facilitate the stable movement of the whole working frame 1 in the tunnel, the workers also lay tracks in the tunnel, and the moving wheel 2 will run on the tracks.

[0037] There are two kinds of tunnels in the present application, one is a flat ground arc top tunnel, and the other is a circular tunnel. When the present application is used in the flat ground arc top tunnel, only the working frame 1 combined with the guide rail on the flat ground is needed. For the circular tunnel, in order to increase the stability of the working frame 1, the device adds a limiting device 3 to assist the stability of the working frame 1.

[0038] The limiting device 3 is mainly used for fixing the working platform inside the tunnel, ensuring that it is firmly attached to the tunnel wall and does not displace or tilt due to external forces. Its components include mounting strips 31, which are fixed on both sides of the working frame 1 to provide a basic mounting position for the limiting device 3; mounting arms 32, which are connected to the mounting strips 31 and used to support the limiting mechanism; and air cylinders 33, which are provided on the mounting arms 32 as driving elements to control the movement of the arc plates 35 through the extension and retraction of the pistons.

[0039] When the piston rod of the air cylinder is extended, it pushes the arc plate 35 against the tunnel wall; when the piston rod is retracted, the limiting is released, making it easier to move the platform.

[0040] The connecting rod 34 in this application is connected to the piston end of the air cylinder 33 to transmit the pushing or pulling force of the air cylinder.

[0041] The arc plate 35 is provided at the end of the connecting rod 34 and mainly contacts the inner wall of the tunnel; the arc plate 35 is made of high-strength wear-resistant material, and the curvature of the arc plate 35 can be set according to tunnels of different diameters to improve the stability of the limiting.

[0042] In order to enable the arc plate 35 to stably receive the force from the air cylinder, an arc plate adjusting device is added, which includes a limiting hole provided on the mounting arm 32 and a limiting column 36 slidingly arranged in the limiting hole: the limiting column 36 can slide in the direction of the piston push of the air cylinder 33 to adjust the limiting position of the arc plate 35 and stably press against the inner wall of the tunnel.

[0043] Since the device is applied in different tunnels, the limiting device 3 is an optional structure, so in order to facilitate the disassembly and assembly of the limiting device 3, the device also provides a mounting structure 4.

[0044] The mounting structure 4 enables the limiting device 3 to be firmly mounted on the working frame 1 while ensuring easy disassembly and assembly. Its main components include a channel steel 41; the channel steel 41 is composed of a web and flanges; the web is fixedly connected to the mounting strips 31 and the mounting arms 32 and is fixed to the working frame 1 through a bolt assembly 42.

[0045] The working frame 1 is provided with threaded holes, the flanges of the channel steel 41 are provided with mounting holes corresponding in number to the threaded holes, the bolt assembly 42 includes a T-shaped bolt and a nut, the T-shaped bolt penetrates the mounting hole and is threadedly connected to the threaded hole, and the nut is threadedly connected to the other end of the T-shaped bolt. When disassembling, only the nut needs to be turned and the bolt can be removed.

[0046] For tunnels with flat arc roofs, since the heights of the arc roofs are not uniform, in order to cope with higher arc roof tunnels, the device also provides a lifting device 5 on the working frame 1.

[0047] The lifting device 5 is used for adjusting the height of the working platform to adapt to different construction requirements, so as to ensure that the grouting operation can be carried out at a proper height. The components thereof include a hydraulic cylinder 51 fixed on the upper end face of the frame body 11, and a lifting platform 52 arranged at the piston end of the hydraulic cylinder 51; and the lifting platform 52 is used for standing of the construction personnel and placing of construction tools.

[0048] At this time, the height of the lifting platform 52 can be adjusted, so that the staff can reach higher space and complete the grouting operation.

[0049] In order to enable the lifting platform to be stably lifted, vertical rods 53 are arranged at four corners of the lifting platform 52 and are inserted into vertical holes in the upper end of the frame body 11, so as to ensure that the platform does not shake or tilt during lifting.

[0050] Obviously, the above embodiments are only examples for clearly illustrating, but not limitation to the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A grouting work platform which is easy to disassemble and move, characterized by: The utility model provides an installation structure of work frame and limiting device, including work frame (1) with mobile wheel (2), and the both sides of work frame (1) are provided with limiting device (3), wherein, work frame (1) with limiting device (3) between being provided with mounting structure (4), mounting structure (4) includes the channel steel (41) of being fixed on limiting device (3) and the threaded hole of being provided on work frame (1), the channel steel (41) with work frame (1) between through bolt assembly (42) connection together.

2. The grouting work platform convenient to disassemble and move according to claim 1, characterized in that: The web of channel steel (41) is fixed with the limiting device (3), and the flange of channel steel (41) is provided with mounting holes corresponding to the number of threaded holes, the bolt assembly (42) includes a T-shaped bolt and a nut, the T-shaped bolt penetrates the mounting hole and is threadedly connected with the threaded hole, and the nut is threadedly connected to the other end of the T-shaped bolt.

3. The grout platform of claim 2, wherein: The limiting device (3) includes a mounting strip (31), one end of the mounting strip (31) is provided with an inclined mounting arm (32), the mounting arm (32) is provided with a gas cylinder (33), the end of the piston rod of the gas cylinder (33) is provided with a connecting rod (34), and the end of the connecting rod (34) is connected with an arc plate (35).

4. The grout platform of claim 3, wherein: The mounting arm (32) is also provided with an arc plate adjusting device, the arc plate adjusting device includes a limiting column (36) slidingly arranged on the mounting arm (32), and the axis of the limiting column (36) is horizontal with the axis of the piston rod.

5. The easily assembled and disassembled and moved grouting work platform according to claim 4, characterized in that: The channel steel (41) is arranged at the end of the same side of the mounting strip (31) and the mounting arm (32).

6. The easily assembled and disassembled and moved grouting work platform according to claim 5, characterized in that: The work frame (1) includes a frame body (11), the frame body (11) is provided with a support structure, the support structure includes a bottom support assembly (12) and a side support assembly (13), the bottom support assembly (12) includes a plurality of uniformly arranged tripods (121), the tip of the tripod (121) is connected by a connecting column (122), the side support assembly (13) includes a cross frame (131) located on the four sides of the frame body (11), and a cross frame (132) is further arranged on the front and rear surfaces of the frame body (11).

7. The easily assembled and disassembled and moved grouting work platform according to claim 6, characterized in that: The upper end of the work frame (1) is further provided with a lifting device (5), the lifting device (5) includes a hydraulic cylinder (51), the hydraulic cylinder (51) is fixed on the upper end surface of the frame body (11), the piston end of the hydraulic cylinder (51) is provided with a lifting platform (52), the lifting platform (52) is provided with a vertical rod (53) close to the position of the four corners, the vertical rod (53) is inserted into the vertical hole located on the upper end surface of the frame body, and the vertical rod (53) can slide in the vertical hole.

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