Area light source power supply outgoing line sealing structure
By using sealant and a removable cap in the power supply cable structure of the surface light source, the problem of sealing reliability between the wire and the injection molded part is solved, achieving efficient sealing effect and simplified operation, thereby improving the service life and quality stability of the surface light source.
Patent Information
- Application Number
- CN202520507786.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-21
AI Technical Summary
In the current assembly process of surface light sources, the sealing reliability between the wires and the injection molded parts is poor, which easily leads to problems such as light leakage and moisture ingress.
A filling gap is left between the assembly structure and the power connector, which is filled with sealant and a removable sealant cap is used. Combined with structures such as the glue injection groove and the glue blocking platform, a dense sealant layer is formed to prevent glue overflow and moisture penetration.
It improves the sealing reliability of the surface light source power supply output structure, prevents light leakage and water vapor ingress, simplifies the operation process, reduces the risk of repetitive operations, and extends service life.
Smart Images

Figure CN223855593U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to domestic appliance technical field, especially relate to a surface light source power supply wire-out sealing structure. BACKGROUND
[0002] In the assembling process of the surface light source, the LED lamp plate is installed into the installation area of the front of the injection molding part, and the LED lamp plate is opposite to the light guide plate in the installation area. The wire on the LED lamp plate needs to pass out of the injection molding part and be connected with the external power supply. At present, there are the following two schemes: one is that the wire directly passes out of the injection molding part, in this scheme, there is a gap between the wire and the injection molding part, and light leakage and other situations are prone to occur, and there is also the risk of water vapor entering; the other is that a power connector is arranged at the wire-out end of the wire, and the power connector is installed into the injection molding part or the LED lamp plate, so that the sealing between the wire and the injection molding part after the wire passes out of the injection molding part is realized, in this scheme, since the power connector generally has multiple connection interfaces, the sealing reliability of the connection between the power connector and the injection molding part or the LED lamp plate is poor, and there is also the risk of light leakage and water vapor entering. SUMMARY
[0003] The utility model discloses a surface light source power supply wire-out sealing structure, which solves the problem of poor sealing reliability between the wire and the injection molding part in the existing surface light source assembling process, thereby preventing light leakage and water vapor entering.
[0004] To achieve the above technical purposes and effects, the utility model discloses the following technical scheme:
[0005] A surface light source power supply wire-out sealing structure includes an assembly structure and an LED lamp plate, the front side of the assembly structure is provided with an assembly notch, and the LED lamp plate is arranged in the assembly notch.
[0006] The edge of the top of the LED lamp plate is provided with a power connection line, one end of the power connection line is connected to the LED lamp plate, and the other end of the power connection line is provided with a power connector.
[0007] A power access hole matched with the power connector is arranged on the assembly notch, a sealing rubber cover is sleeved on the rear end of the power connector outside the power connector, and the sealing rubber cover is arranged at the rear end of the assembly structure.
[0008] The assembly structure is sleeved on the power connector through the power access hole, a filling gap is left between the assembly structure and the power connector, and sealing rubber is filled in the filling gap.
[0009] Further, the wire-out end of the power connector is close to the inner surface of the sealing rubber cover.
[0010] Further, the edge of the front end of the power access hole is provided with a glue injection groove above the LED lamp plate.
[0011] The glue injection groove is communicated with the power access hole, and the power access hole is communicated with the assembly notch.
[0012] Further, the assembly notch is provided with a glue blocking platform.
[0013] The glue blocking platform is arranged close to the glue injection groove.
[0014] The top of the glue blocking platform is connected to the upper end of the inner surface of the assembly notch, and the bottom of the glue blocking platform is connected to the LED lamp plate.
[0015] Further, the rear end of the assembly structure is provided with a glue cover limiting groove matched with the glue cover.
[0016] Further, the front side of the glue cover is provided with a sealing ring.
[0017] Further, the front side of the glue cover is a friction surface, and the inner surface of the glue cover limiting groove is also a friction surface.
[0018] Further, the outer part of the glue cover is provided with a limiting clamping groove, and the inner surface of the glue cover limiting groove is provided with a limiting clamping block matched with the limiting clamping groove.
[0019] Further, the material of the glue cover is polytetrafluoroethylene.
[0020] Further, the assembly notch is provided with a lamp plate fixing member, and the LED lamp plate is fixed in the assembly notch through the lamp plate fixing member.
[0021] Compared with the prior art, the beneficial effects of the surface light source power outlet sealing structure are as follows:
[0022] The surface light source power outlet sealing structure has the following beneficial effects: the filling gap between the assembly structure and the power connector is filled with sealing glue, the assembly structure and the power connector are sealed by glue injection, a detachable glue cover is used to prevent overflow of glue during the glue injection sealing process, the sealing structure is stable and reliable, the sealing consistency of the surface light source power outlet structure is ensured, the sealing reliability between the wire and the injection molding part is improved, and the problems of light leakage and water vapor ingress are avoided, the operation process of the surface light source power outlet sealing structure is simple, the manual assembly process can realize one-time molding, and the risk of repeated operation is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0023] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and together with the description serve to explain the present application. In the drawings:
[0024] Figure 1 is a structural schematic diagram provided by the embodiment 1 of the present application;
[0025] Figure 2 is an installation structure schematic diagram of the assembly structure member and the power connector provided by the embodiment 1 of the present application;
[0026] Figure 3 is a structural schematic diagram of the assembly structure member and the sealing glue cover provided by the embodiment 1 of the present application;
[0027] Figure 4 is a structural schematic diagram provided by the embodiment 2 of the present application;
[0028] Figure 5 is a structural schematic diagram provided by the embodiment 4 of the present application.
[0029] Wherein, the reference signs are: 1, assembly structure member; 2, LED lamp plate; 3, sealing glue cover; 10, assembly notch; 11, glue cover limiting groove; 101, power access hole; 103, power connector; 104, glue injection groove; 105, glue blocking table; DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present application.
[0032] In the assembling process of the surface light source, the LED lamp plate is installed into the mounting area on the front side of the injection molding part, and the LED lamp plate is opposite to the light guide plate in the mounting area. The wire on the LED lamp plate needs to pass out of the injection molding part and be connected with the external power supply. At present, there are the following two schemes: one is that the wire directly passes out of the injection molding part, in which scheme, there is a gap between the wire and the injection molding part, and light leakage and the risk of water vapor entering may occur; the other is that a power connector is arranged at the wire outlet end, and the power connector is installed on the injection molding part or the LED lamp plate, so as to realize the sealing between the wire and the injection molding part after the wire passes out of the injection molding part. In this scheme, since the power connector generally has a plurality of connection interfaces, the sealing reliability of the connection between the power connector and the injection molding part or the LED lamp plate is poor, and the risk of light leakage and water vapor entering may also occur. At the same time, in the above schemes, since the operation space at the connection between the injection molding part and the wire is limited, there are problems of complex operation process and poor consistency of manual operation. Based on this, the utility model provides a surface light source power supply wire outlet sealing structure, which has solved the above problems existing in the prior art.
[0033] Embodiment 1
[0034] As Figures 1 to 3 shown, the embodiment provides a surface light source power supply wire outlet sealing structure, which comprises an assembly structure 1 and an LED lamp plate 2, the front side of the assembly structure 1 is provided with an assembly notch 10, and the LED lamp plate 2 is fixedly installed in the assembly notch 10.
[0035] The edge of the top of the LED lamp plate 2 is connected with a power connection line, one end of the power connection line is connected to the LED lamp plate 2, and the other end of the power connection line is provided with a power connector 103; the power connection line can adopt a standard cable or a welding pin;
[0036] The assembly notch 10 is provided with a power access hole 101 matched with the power connector 103, the rear end outside the power connector 103 is sleeved with a sealing rubber cap 3, and the sealing rubber cap 3 is arranged at the rear end of the assembly structure 1; specifically, the sealing rubber cap 3 is arranged at the rear end of the assembly structure 1 in a detachable connection mode; the detachable connection mode includes but is not limited to a clamping connection mode, a screw connection mode and the like;
[0037] The assembly structure 1 is sleeved on the power connector 103 through the power access hole 101, and a filling gap is left between the assembly structure 1 and the power connector 103, and the filling gap is filled with sealing glue;
[0038] In this embodiment, the sealing glue is injected into the power access hole 101 and cured to form a dense sealing glue layer, which effectively blocks the penetration of water vapor and also effectively prevents light leakage. In addition, the flexible transition layer between the sealing glue layer and the wire and between the sealing glue layer and the assembly structure 1 effectively eliminates the micro-cracks caused by the difference in the thermal expansion coefficient of the materials, thereby prolonging the service life of the surface light source and reducing the scrap rate.
[0039] By providing the sealing glue cover 3, the rear sealing glue cover 3 effectively prevents the glue from overflowing during the glue injection process in the power access hole 101, and also realizes precise flow control during the glue injection process to prevent waste of glue.
[0040] In addition, the sealing glue cover 3 can be made of a material that is not easy to stick to glue, so that it can be removed from the assembly structure 1 after the glue is injected and cured, and reused.
[0041] The wire outlet end of the power connector 103 is in close contact with the inner surface of the sealing glue cover 3. This arrangement is to prevent glue from overflowing from the gap between the power connector 103 and the sealing glue cover 3 during the glue injection process, which affects the insertion of the other end of the power connector 103. Before glue injection, the sealing glue cover 3 is assembled with the assembly structure 1, and the sealing glue cover 3 is removed after glue injection is completed.
[0042] In this embodiment, the material of the sealing glue cover 3 has the characteristic of not being easy to stick to glue, so that the sealing glue cover 3 can be removed from the outside of the glue layer after the glue injection is completed. Specifically, the material of the sealing glue cover 3 can be polytetrafluoroethylene.
[0043] The surface light source wire outlet sealing structure provided in this embodiment has greatly improved sealing reliability, simplified operation process, and reduced cost.
[0044] Embodiment 2
[0045] As shown in Figure 4 The surface light source power wire outlet sealing structure provided in this embodiment is different from that of Embodiment 1 in that an injection groove 104 is formed at the edge of the front end of the power access hole 101, and the injection groove 104 is located above the LED lamp panel 2.
[0046] The injection groove 104 is in communication with the power access hole 101, and the power access hole 101 is in communication with the assembly notch 10.
[0047] In this embodiment, the injection groove 104 is formed at the edge of the front end of the power access hole 101, which facilitates glue injection into the power access hole 101 through the injection groove 104, thereby ensuring the sealing between the assembly structure 1 and the power connector 103.
[0048] Embodiment 3
[0049] As shown inFigure 4 As shown, this embodiment provides a sealing structure for the power supply line of a surface light source. The difference between this embodiment and Embodiment 1 and Embodiment 2 is that, in this embodiment, the assembly recess 10 is provided with an adhesive-resistant platform 105.
[0050] The adhesive blocking platform 105 is positioned close to the adhesive injection tank 104;
[0051] The top of the adhesive resisting platform 105 is connected to the upper end of the inner surface of the mounting recess 10, and the bottom of the adhesive resisting platform 105 is connected to the LED light board 2.
[0052] In this embodiment, the adhesive blocking platform 105 effectively prevents adhesive from overflowing from the front end of the power input hole 101.
[0053] Example 4
[0054] like Figure 5 As shown, this embodiment provides a sealing structure for the power supply line of a surface light source. The difference from embodiment 1 is that in this embodiment, the rear end of the assembly structure 1 is provided with a cap limiting groove 11 that cooperates with the sealing cap 3.
[0055] A cap limiting groove 11 is provided for placing the sealing cap 3. The sealing cap 3 can be snapped into the cap limiting groove 11, which facilitates the subsequent removal of the sealing cap 3 from the cap limiting groove 11.
[0056] Example 5
[0057] like Figures 1 to 3 As shown, this embodiment provides a sealing structure for the power supply line of a surface light source. The difference from embodiment 1 is that in this embodiment, a sealing ring is provided on the front side of the sealing cap 3.
[0058] A sealing cap 3 is installed to ensure the sealing performance of the sealing cap 3 after it is installed into the rear end of the assembly structure 1.
[0059] Example 6
[0060] This embodiment provides a sealing structure for the power supply line of a surface light source. The difference between this embodiment and Embodiments 1 and 4 is that the front side of the sealing cap 3 is a friction surface, and the inner surface of the cap limiting groove 11 is a friction surface.
[0061] This design further ensures the seal between the sealing cap 3 and the cap limiting groove 11.
[0062] Example 7
[0063] like Figure 5As shown, the embodiment provides a surface light source power supply wire sealing structure, which is different from the embodiment 1 and the embodiment 4, in which the sealing glue cover 3 is externally provided with a limiting clamping groove, and the inner surface of the glue cover limiting groove 11 is provided with a limiting clamping block matched with the limiting clamping groove 32.
[0064] That is, the sealing glue cover 3 is installed in the glue cover limiting groove 11 through the buckling between the limiting clamping groove and the limiting clamping block.
[0065] Embodiment 8
[0066] The embodiment provides a surface light source power supply wire sealing structure, which is different from the embodiment 1, in which the assembly notch 10 is internally provided with a lamp plate fixing piece, and the LED lamp plate 2 is fixed in the assembly notch 10 through the lamp plate fixing piece.
[0067] The assembly piece is used for the installation of the LED lamp plate 2.
[0068] The utility model provides a surface light source power supply wire sealing structure, which is stable and reliable in sealing performance, ensures the sealing consistency of the surface light source power supply wire sealing structure, is simple in operation process, realizes one-time forming in manual assembly process, effectively reduces the repeated operation risk, and improves the assembly efficiency and quality stability.
[0069] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0070] The basic principles, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model.
Claims
1. A sealing structure for the power supply line of a surface light source, characterized in that, It comprises an assembly structure (1) and an LED lamp plate (2), the assembly structure (1) is provided with an assembly recess (10) on the front side, and the LED lamp plate (2) is arranged in the assembly recess (10); The edge of the top of the LED lamp plate (2) is provided with a power supply connecting line, one end of the power supply connecting line is connected to the LED lamp plate (2), and the other end of the power supply connecting line is provided with a power supply connector (103); The assembly recess (10) is provided with a power supply access hole (101) matched with the power supply connector (103), the rear end of the outer part of the power supply connector (103) is sleeved with a sealing glue cover (3), and the sealing glue cover (3) is arranged at the rear end of the assembly structure (1); The assembly structure (1) is sleeved on the power supply connector (103) through the power supply access hole (101), a filling gap is left between the assembly structure (1) and the power supply connector (103), and the filling gap is filled with sealing glue.
2. The power cord sealing structure for a surface light source according to claim 1, wherein The outgoing end of the power supply connector (103) is close to the inner surface of the sealing glue cover (3).
3. The power cord sealing structure for a surface light source according to claim 1, wherein The edge of the front end of the power supply access hole (101) is provided with a glue injection groove (104), and the glue injection groove (104) is located above the LED lamp plate (2); The glue injection groove (104) is communicated with the power supply access hole (101), and the power supply access hole (101) is communicated with the assembly recess (10).
4. The power cord sealing structure for a surface light source according to claim 3, wherein The assembly recess (10) is provided with a glue blocking table (105); The glue blocking table (105) is arranged close to the glue injection groove (104); The top of the glue blocking table (105) is connected to the upper end of the inner surface of the assembly recess (10), and the bottom of the glue blocking table (105) is connected to the LED lamp plate (2).
5. The power cord sealing structure for a surface light source according to claim 1, wherein The rear end of the assembly structure (1) is provided with a glue cover limiting groove (11) matched with the sealing glue cover (3).
6. The power cord sealing structure for a surface light source according to claim 5, wherein The front side of the sealing glue cover (3) is provided with a sealing ring.
7. The power cord seal for a surface light source as recited in claim 5, wherein The front side of the sealing glue cover (3) is a friction surface, and the inner surface of the glue cover limiting groove (11) is also a friction surface.
8. The power cord seal for a surface light source as recited in claim 5, wherein, The outer part of the sealing glue cover (3) is provided with a limiting clamping groove, and the inner surface of the glue cover limiting groove (11) is provided with a limiting clamping block matched with the limiting clamping groove.
9. The power cord seal for a surface light source as recited in claim 1, wherein, The material of the sealing glue cover (3) is polytetrafluoroethylene.
10. The power cord seal for a surface light source as recited in claim 1, wherein, The assembly recess (10) is provided with a lamp plate fixing part, and the LED lamp plate (2) is fixed in the assembly recess (10) through the lamp plate fixing part.