Rapid cooling device for processing high-temperature concentrated sulfuric acid
By combining the vibratory feeding assembly and the cooling circulation system, the problems of cooling pipe corrosion and high energy consumption were solved, achieving efficient cooling of concentrated sulfuric acid and improving production efficiency and energy utilization efficiency.
Patent Information
- Application Number
- CN202520478911.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-19
AI Technical Summary
In existing high-temperature concentrated sulfuric acid processing equipment, the cooling pipes are connected to the conveying pipes via bearings, which are susceptible to corrosion and affect the flow. In addition, they rely on air conditioning for refrigeration, which consumes a lot of electricity and has low energy utilization efficiency.
It adopts a vibratory feeding assembly and a cooling circulation system, which uses a fan to pressurize and circulate air for cooling. Combined with the material inside the vibratory conveying pipe, it avoids bearing corrosion and reduces reliance on external refrigeration equipment.
It improved production efficiency, reduced equipment maintenance costs and energy consumption, extended equipment life, and solved the problems of cooling pipe corrosion and high energy consumption.
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Figure CN223855998U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to concentrated sulfuric acid processing cooling technical field, specifically, a kind of quick cooling device for high-temperature concentrated sulfuric acid processing. BACKGROUND
[0002] Concentrated sulfuric acid is mass fraction greater than or equal to 70% sulfuric acid aqueous solution, pure product is colorless and odorless oil liquid, high boiling point difficult to volatilize, density greater than water, can be dissolved with water in any proportion and exothermic, in industry, concentrated sulfuric acid is the key raw material for producing chemical fertilizer, pesticide, explosive, dye and so on, also used in metallurgy, petroleum refining, metal processing, medicine, printing and dyeing etc. industry, concentrated sulfuric acid processing is very critical, diluting concentrated sulfuric acid can generate a large amount of heat, without cooling can cause solution boiling, sulfuric acid splashing, endangering safety and accelerating equipment corrosion, in chemical reaction, concentrated sulfuric acid participates in reaction often exothermic, such as organic synthesis reaction, temperature is too high to easily induce side reaction, reduce yield purity, even cause reaction out of control, in addition, concentrated sulfuric acid corrosion increases under high temperature, cooling can slow down the corrosion of equipment, prolong the service life of equipment, reduce maintenance cost.
[0003] Through retrieval, the patent of Chinese patent application No. CN212806677U discloses a kind of quick cooling device for high-temperature concentrated sulfuric acid processing, including conveying pipe, fixed plate, still including cooling pipe and cooling sleeve, the one end of cooling pipe is fixedly connected with the inner ring of bearing, the outer ring of bearing is fixedly connected with the surface of one end of conveying pipe;
[0004] Although the above-mentioned patent, by the air of air conditioner conveying hose access air conditioner refrigeration, when starting motor drives cooling pipe rotation, concentrated sulfuric acid will contact with the surface of cooling pipe, because cold air lets the surface of cooling pipe cool, so that concentrated sulfuric acid and the surface of cooling pipe replace heat replacement, hot air is discharged from air outlet, cold air is continuously pumped into the inside of cooling pipe, reaches the effect of rapidly cooling concentrated sulfuric acid, but there are still following deficiencies in the process of using: 1, cooling pipe is connected with conveying pipe through bearing, in the process of long-term use, concentrated sulfuric acid can contact bearing, lead to corrosion of bearing inner steel ball, affect the fluency of cooling pipe rotation, and then reduce the working efficiency of device, increase equipment maintenance cost and downtime;2, rely on the cooling of cold air generated by air conditioner refrigeration, need to consume a lot of electric energy to maintain the refrigeration operation of air conditioner, energy utilization efficiency is relatively low.
[0005] Therefore, a kind of quick cooling device for high-temperature concentrated sulfuric acid processing is needed to solve the above problems. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a kind of quick cooling device for high-temperature concentrated sulfuric acid processing to solve the problems raised in the above background art.
[0007] In order to achieve the above-mentioned purpose of the application, the utility model provides the following technical scheme:
[0008] A kind of high-temperature concentrated sulfuric acid processing is used to the quick cooling device, including base, the base top wall is fixedly connected with heat exchanger, the outer wall of heat exchanger is fixedly connected with circulating pipe, still include:
[0009] Vibration feeding assembly, the vibration feeding assembly includes uniformly fixed connection in base top wall telescopic link, the top wall of telescopic link is fixedly connected with mounting plate, the top wall of mounting plate is fixedly connected with support plate, the outer wall of telescopic link is equipped with strong spring, and the strong spring is fixedly connected with mounting plate, the one end of strong spring away from mounting plate is fixedly connected with base, the top wall of support plate is fixedly connected with the rotating frame of symmetrical distribution, the outer wall of rotating frame is rotatably connected with rotating rod, the outer wall of rotating frame on left side is fixedly connected with driving motor, and the output end of driving motor is fixedly connected with rotating rod, the outer wall of rotating rod is fixedly connected with the eccentric wheel of symmetrical distribution;
[0010] Support sleeve, fixedly connected to support plate top wall;
[0011] Cooling assembly, set in base top wall.
[0012] As the preferred technical scheme of the application, the cooling assembly includes fan fixedly connected to the top wall of base, the fan air inlet is fixedly connected with air inlet pipe, the fan air outlet is fixedly connected with air outlet pipe, and the one end of air inlet pipe away from fan is fixedly connected with heat exchanger.
[0013] As the preferred technical scheme of the application, the top wall of support sleeve is fixedly connected with cooling sleeve, the outer wall of cooling sleeve is fixedly connected with air inlet pipe, and the air inlet pipe is fixedly connected with air outlet pipe, and the outer wall of cooling sleeve is also fixedly connected with air outlet pipe, and the air outlet pipe is fixedly connected with circulating pipe.
[0014] As the preferred technical scheme of the application, the top wall of support sleeve is fixedly connected with conveying pipe, and the conveying pipe is fixedly connected with cooling sleeve, the outer wall of conveying pipe is fixedly connected with feeding pipe, and the outer wall of conveying pipe is also fixedly connected with discharge pipe.
[0015] As the preferred technical scheme of the application, the outer wall of conveying pipe is fixedly connected with evenly distributed heat sink.
[0016] Compared with prior art, the utility model has the advantages of:
[0017] In the scheme of the application:
[0018] 1. The vibration feeding assembly is composed of telescopic rod, strong spring, driving motor, rotating rod and eccentric wheel, which can realize high-efficiency vibration feeding of the material in the conveying pipe, constantly change the position and state of the high-temperature concentrated sulfuric acid in the conveying pipe during the conveying process, improve the continuity and production efficiency of the whole processing flow, fundamentally avoid the risk caused by the connection of bearing and conveying pipe, solve the problem that in the prior art, the cooling pipe is connected with the conveying pipe through the bearing, and in the long-term use process, the concentrated sulfuric acid may contact the bearing, causing the corrosion of the steel ball inside the bearing, affecting the smoothness of the rotation of the cooling pipe, and then reducing the working efficiency of the device, increasing the equipment maintenance cost and downtime;
[0019] 2. The cooling circulation system is composed of fan, air inlet pipe, air outlet pipe, heat exchanger and circulation pipe, air is extracted from the heat exchanger by the fan and sent into the cooling sleeve after being pressurized, and then returned to the heat exchanger for recycling after heat exchange, which significantly reduces the dependence on external high-energy consumption refrigeration equipment, avoids the consumption of a large amount of electric energy consumed by the air conditioner during long-time operation, reduces the energy cost of enterprises, improves the energy utilization efficiency, and solves the problem that in the prior art, the cooling is carried out by the cold air generated by the air conditioner refrigeration, a large amount of electric energy is consumed to maintain the refrigeration operation of the air conditioner, and the energy utilization efficiency is relatively low. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 The whole structure schematic view of the rapid cooling device for high-temperature concentrated sulfuric acid processing provided by the present application is provided.
[0021] Fig. 2 The whole structure schematic view of the rapid cooling device for high-temperature concentrated sulfuric acid processing provided by the present application is provided.
[0022] Fig. 3 The cross-sectional view of the rapid cooling device for high-temperature concentrated sulfuric acid processing provided by the present application is provided.
[0023] Fig. 4 The cooling sleeve cross-sectional view of the rapid cooling device for high-temperature concentrated sulfuric acid processing provided by the present application is provided.
[0024] Fig. 5 The fan part structure schematic view of the rapid cooling device for high-temperature concentrated sulfuric acid processing provided by the present application is provided.
[0025] Indicated in the figure:
[0026] 1. Base; 2. Telescopic rod; 3. Strong spring; 4. Mounting plate; 5. Support plate; 6. Support sleeve; 7. Cooling sleeve; 8. Conveying pipe; 9. Feed pipe; 10. Air outlet pipe; 11. Air inlet pipe; 12. Discharge pipe; 13. Heat sink; 14. Rotating frame; 15. Drive motor; 16. Rotating rod; 17. Eccentric wheel; 18. Fan; 19. Air inlet pipe; 20. Air outlet pipe; 21. Heat exchanger; 22. Circulation pipe. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0028] like Figs. 1-5 As shown, this embodiment proposes a rapid cooling device for high-temperature concentrated sulfuric acid processing, including a base 1, a heat exchanger 21 fixedly connected to the top wall of the base 1, and a circulation pipe 22 fixedly connected to the outer wall of the heat exchanger 21. Cooled air enters the circulation pipe 22 from the air outlet pipe 10 and returns to the heat exchanger 21 for reuse. The device also includes:
[0029] The vibrating feeding assembly includes telescopic rods 2 uniformly and fixedly connected to the top wall of the base 1. A mounting plate 4 is fixedly connected to the top wall of the telescopic rods 2, and a support plate 5 is fixedly connected to the top wall of the mounting plate 4. A strong spring 3 is sleeved on the outer wall of the telescopic rods 2 and is fixedly connected to the mounting plate 4. The end of the strong spring 3 away from the mounting plate 4 is fixedly connected to the base 1. Symmetrically distributed rotating frames 14 are fixedly connected to the top wall of the support plate 5. Rotating rods 16 are rotatably connected to the outer wall of the rotating frames 14. A drive motor 15 is fixedly connected to the outer wall of the left rotating frame 14. The output end is fixedly connected to the rotating rod 16. Symmetrically distributed eccentric wheels 17 are fixedly connected to the outer wall of the rotating rod 16. When the drive motor 15 starts, it drives the rotating rod 16 to rotate. The eccentric wheels 17 on the rotating rod 16 rotate accordingly. Due to the eccentric structure of the eccentric wheel 17, it will generate a periodic impact force on the support plate 5 during the rotation process. This causes the support plate 5 to vibrate under the cooperation of the telescopic rod 2 and the strong spring 3. The support sleeve 6 on the support plate 5 and related components will also vibrate accordingly. Since the conveying pipe 8 is installed at an angle, the material in the conveying pipe 8 is conveyed during the vibration of the conveying pipe 8.
[0030] Support sleeve 6 is fixedly connected to the top wall of support plate 5;
[0031] The cooling assembly is located on the top wall of the base 1.
[0032] like Fig. 5As shown, in a preferred embodiment, based on the above method, the cooling assembly further includes a fan 18 fixedly connected to the top wall of the base 1. The air inlet of the fan 18 is fixedly connected to an air inlet pipe 19, and the air outlet of the fan 18 is fixedly connected to an air outlet pipe 20. The end of the air inlet pipe 19 away from the fan 18 is fixedly connected to the heat exchanger 21. When the fan 18 is started, cold air is drawn from the heat exchanger 21 through the air inlet pipe 19. After being pressurized by the fan 18, the air is delivered to the air inlet pipe 11 through the air outlet pipe 20.
[0033] like Figs. 1-2 As shown, in a preferred embodiment, based on the above method, a cooling sleeve 7 is further fixedly connected to the outer wall of the top wall of the support sleeve 6. An air inlet pipe 11 is fixedly connected to the outer wall of the cooling sleeve 7, and the air inlet pipe 11 is fixedly connected to the air outlet pipe 20. An air outlet pipe 10 is also fixedly connected to the outer wall of the cooling sleeve 7, and the air outlet pipe 10 is fixedly connected to the circulation pipe 22. Cold air is delivered to the cooling sleeve 7 through the air inlet pipe 11. Its heat dissipation plate 13 conducts heat from the sulfuric acid in contact with the conveying pipe 8 and contacts the cold air, so that the cold air exchanges heat with the high-temperature concentrated sulfuric acid in the conveying pipe 8 in the cooling sleeve 7, and takes away the heat of the concentrated sulfuric acid.
[0034] like Figs. 1-2 As shown, in a preferred embodiment, based on the above method, the top wall of the support sleeve 6 is further fixedly connected to a conveying pipe 8, and the conveying pipe 8 is fixedly connected to the cooling sleeve 7. The outer wall of the conveying pipe 8 is fixedly connected to a feed pipe 9, and the outer wall of the conveying pipe 8 is also fixedly connected to a discharge pipe 12. High-temperature concentrated sulfuric acid enters the conveying pipe 8 through the feed pipe 9, and is discharged through the discharge pipe 12 after the concentrated sulfuric acid is cooled.
[0035] like Fig. 3 As shown, in a preferred embodiment, based on the above method, a uniformly distributed heat dissipation plate 13 is fixedly connected to the outer wall of the conveying pipe 8, and the heat of concentrated sulfuric acid is quickly dissipated through the heat dissipation plate 13.
[0036] Specifically, the quick cooling device for high-temperature concentrated sulfuric acid processing is used as follows: the driving motor 15 is started to drive the rotating rod 16 to rotate, and the eccentric wheel 17 on the rotating rod 16 rotates, and the eccentric structure of the eccentric wheel 17 generates a periodic impact force on the supporting plate 5 during rotation, so that the supporting plate 5 vibrates under the cooperation of the telescopic rod 2 and the strong spring 3, and the supporting sleeve 6 and related parts on the supporting plate 5 also vibrate, and since the conveying pipe 8 is installed at an angle, the conveying pipe 8 is vibrated to realize the conveying of the material in the conveying pipe 8; the fan 18 is started to draw cold air from the heat exchanger 21 through the air inlet pipe 19, and after being pressurized by the fan 18, the air is conveyed to the air inlet connecting pipe 11 through the air outlet pipe 20, and then enters the cooling sleeve 7, and the heat sink 13 of the cooling sleeve 7 conducts the heat of the concentrated sulfuric acid on the conveying pipe 8 and contacts the cold air to realize heat exchange between the cold air in the cooling sleeve 7 and the high-temperature concentrated sulfuric acid in the conveying pipe 8, so as to take away the heat of the concentrated sulfuric acid, and the cooled air enters the circulating pipe 22 from the air outlet connecting pipe 10 and returns to the heat exchanger 21 for recycling, and the concentrated sulfuric acid enters the conveying pipe 8 from the feeding pipe 9, and is discharged from the discharging pipe 12 after being cooled under the action of the vibrating feeding assembly.
[0037] The above examples are only used to illustrate the technical solutions described in the utility model and not to limit the utility model. Although the utility model has been described in detail with reference to the above embodiments, the utility model is not limited to the above specific embodiments, and any modification or equivalent replacement of the utility model is allowed, and all technical solutions and improvements within the spirit and scope of the invention are covered in the scope of the claims of the utility model.
Claims
1. A rapid cooling device for high temperature concentrated sulfuric acid processing, comprising a base (1), characterized in that, The base (1) top wall fixedly connected with heat exchanger (21), the heat exchanger (21) outer wall fixedly connected with circulation pipe (22), still includes: Vibration feeding assembly, the vibration feeding assembly includes evenly fixedly connected to the top wall of the base (1) telescopic rod (2), the telescopic rod (2) top wall fixedly connected with mounting plate (4), the mounting plate (4) top wall fixedly connected with support plate (5), the telescopic rod (2) outer wall is equipped with strong spring (3), and the strong spring (3) is fixedly connected with mounting plate (4), the strong spring (3) is fixedly connected with the base (1) at the end away from mounting plate (4), the support plate (5) top wall fixedly connected with the rotation frame (14) of symmetrical distribution, the rotation frame (14) outer wall is rotatably connected with the rotation bar (16), the rotation frame (14) outer wall fixedly connected with drive motor (15) on the left side, and the output end of drive motor (15) is fixedly connected with rotation bar (16), the rotation bar (16) outer wall fixedly connected with the eccentric wheel (17) of symmetrical distribution; Support sleeve (6), fixedly connected to the top wall of support plate (5); Cooling assembly, set up in the top wall of base (1).
2. A rapid cooling device for high-temperature concentrated sulfuric acid processing according to claim 1, characterized in that, The cooling assembly includes fan (18) fixedly connected to the top wall of base (1), the fan (18) air inlet fixedly connected with air inlet pipe (19), the fan (18) air outlet fixedly connected with air outlet pipe (20), the air inlet pipe (19) end away from fan (18) is fixedly connected with heat exchanger (21).
3. The rapid cooling device for high-temperature concentrated sulfuric acid processing according to claim 1, characterized in that, The support sleeve (6) top wall outer wall fixedly connected with cooling sleeve (7), the cooling sleeve (7) outer wall fixedly connected with air inlet pipe (11), and the air inlet pipe (11) is fixedly connected with air outlet pipe (20), the cooling sleeve (7) outer wall is also fixedly connected with air outlet pipe (10), and the air outlet pipe (10) is fixedly connected with circulation pipe (22).
4. The rapid cooling device for high-temperature concentrated sulfuric acid processing according to claim 1, characterized in that, The support sleeve (6) top wall fixedly connected with conveying pipe (8), and the conveying pipe (8) is fixedly connected with cooling sleeve (7), the conveying pipe (8) outer wall fixedly connected with feed pipe (9), the conveying pipe (8) outer wall is also fixedly connected with discharge pipe (12).
5. The rapid cooling device for high-temperature concentrated sulfuric acid processing according to claim 4, characterized in that, The conveying pipe (8) outer wall fixedly connected with evenly distributed heat sink (13).
Citation Information
Patent Citations
Rapid cooler for processing high-temperature concentrated sulfuric acid
CN212806677U