Fabric decontamination detector
By introducing rinsing, brushing, inspection, and drying functions into the fabric stain removal and inspection machine, combined with the automatic control of the CCD camera and control panel, the problem that the fabric stain removal and inspection machine could not detect unstained fabrics in real time has been solved, realizing automated inspection and drying, and improving work efficiency.
Patent Information
- Application Number
- CN202423123942.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing fabric stain detection machines cannot immediately detect fabrics that have not been completely cleaned after washing, and manual secondary inspection is time-consuming and labor-intensive, which may cause the cleaned fabrics to become contaminated, affecting work efficiency.
A fabric stain removal and inspection machine was designed, which includes rinsing, brushing, inspection and drying functions. It uses a CCD camera to detect the stain removal status of the fabric in real time, and automatically controls the operation of the conveyor belt and the operation of the hot air blower through the control panel to prevent the unremoved fabric from contaminating the cleaned fabric, and automatically dries the fabric.
It achieves automated fabric stain detection, reduces manual intervention, improves work efficiency, avoids contamination between fabrics, and ensures the dryness of clean fabrics.
Smart Images

Figure CN223857018U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of decontamination detection, specifically to a fabric decontamination detection machine. BACKGROUND
[0002] During the production and processing of the fabric, dirt will be generated and attached to the fabric, affecting the subsequent processing and use of the fabric. Artificial detection of decontamination is time-consuming and labor-intensive. Therefore, the fabric decontamination detection machine has become an indispensable part of fabric detection.
[0003] A Chinese patent (publication number: CN220927276U) was retrieved. The utility model relates to the field of fabric decontamination equipment, especially to a fabric decontamination detection machine. The decontamination detection machine includes a decontamination chamber, a scraping mechanism, a distance adjusting mechanism, guide rollers, a dust suction mechanism, and a CCD camera. The distance adjusting mechanism is installed in the decontamination chamber, and two scraping mechanisms are installed on the distance adjusting mechanism. Two guide rollers are rotatably connected in the decontamination chamber, and the distance adjusting mechanism is located between the two guide rollers. The dust suction mechanism is installed on the decontamination chamber, and two oppositely arranged CCD cameras are provided on one side of the decontamination chamber. The CCD cameras are electrically connected to the PLC.
[0004] The detection device of the fabric decontamination detection machine is generally set after the cleaning and drying are completed, and it cannot mark the fabric that has not been decontaminated. Artificial re-inspection is time-consuming and labor-intensive. The fabric that has not been decontaminated may also contaminate the fabric that has been cleaned before, increasing the workload and affecting the work efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a fabric decontamination detection machine to solve the problems raised in the background technology.
[0006] To solve the above technical problems, the utility model provides a fabric decontamination detection machine, which includes a bottom plate and three caterpillar tracks arranged in sequence along the length direction of the bottom plate above the bottom plate.
[0007] A washing column is installed on one side above the bottom plate. A cleaning nozzle is fixedly installed at the top of the washing column, and the water outlet end of the cleaning nozzle faces the caterpillar track. A water pipe is connected to the cleaning nozzle, and the other end of the water pipe is connected to a water storage barrel. The cleaning nozzle washes the fabric passing above the caterpillar track.
[0008] A brush washing column is installed directly above the bottom plate. A motor one is fixedly installed at the top of the brush washing column. A brush washing shaft is fixedly connected to the rotating end of the motor one. A brush is fixedly connected to the brush washing shaft. The fabric is rotated by the brush washing shaft and the brush driven by the motor one, and the fabric is brushed by the brush.
[0009] The detection column is provided with a CCD camera at the top, and the CCD camera faces the track, and the fabric after being brushed is detected by taking a photo when passing through the CCD camera.
[0010] The horizontal beam is installed on the side of the bottom plate far from the cleaning nozzle.
[0011] Further, the limit block is fixedly installed on the two sides of the bottom plate, and the baffle is fixedly installed on the top of the bottom plate and located on one side of the limit block.
[0012] Further, the support column is fixedly installed on the top of the bottom plate, the track comprises a support table and a track body arranged around the support table, and the support column is fixedly connected with the support table.
[0013] Further, the track shell is arranged outside the track body, the chains are fixedly connected to the two sides of the track body, the chain wheels are arranged on the two sides of the support table and engaged with the chains, the motor two is fixedly installed in the track shell, the rotating end of the motor two is fixedly connected with the rotating shaft, the other side of the rotating shaft is fixedly installed on the chain wheel, and the battery is fixedly installed on one side of the brushing column.
[0014] Further, the fixed column is fixedly installed at the connection of the track shell, and the fixed column is fixedly installed on the bottom plate.
[0015] Further, the electric telescopic column is fixedly installed on one side of the bottom plate, the gear plate is fixedly installed on the top of the electric telescopic column, the adjusting gear is engagedly connected to the gear plate, the rotating shaft is fixedly installed on the adjusting gear, the rotating shaft of the adjusting gear penetrates through the horizontal beam, the motor three is fixedly installed on the top of the horizontal beam, and the rotating end of the motor three is fixedly connected with the rotating shaft.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] When the fabric is not cleaned, the CCD camera sends a signal to the control panel, the control panel stops the motor two from working, and the track stops running, so as to avoid the fabric that has been cleaned from being polluted by the fabric that has not been cleaned, and to avoid manual secondary detection, when the fabric that has not been cleaned is taken away, the motor two starts to work, when the fabric that has been cleaned passes through the track to the lower side of the horizontal beam, the hot air machine receives the signal of the control panel and starts to work to dry the fabric.
[0018] 2、The electric telescopic column can drive the horizontal beam to move up and down, the motor three can drive the rotating shaft on the adjusting gear to rotate, the adjusting gear moves forward and backward on the chain, the horizontal beam moves forward and backward, the hot air machine can cope with different heights and dry the fabric following the fabric. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structural drawing of the fabric stain removing and detecting machine of the utility model;
[0020] Figure 2 It is the side overall structural drawing of the utility model;
[0021] Figure 3 It is the structure drawing of the track of the utility model;
[0022] Figure 4 It is the structure of A in Figure 2 ;
[0023] Figure 5 It is the structure of B in Figure 3 ;
[0024] Figure 6 It is the structure drawing of the adjusting gear in the utility model;
[0025] Figure 7 It is the structure drawing of the fixed column in the utility model;
[0026] Figure 8 It is the structure of C in Figure 7 ;
[0027] In the drawing: 1, bottom plate; 2, track; 3, limiting block; 4, baffle; 5, track shell; 6, chain wheel; 7, rotating shaft; 8, motor two; 9, support column; 10, fixed column; 11, flushing column; 12, water pipe; 13, water storage bucket; 14, cleaning spray head; 15, brush washing column; 16, motor one; 17, brush washing rotating shaft; 18, brush; 19, detecting column; 20, CCD camera; 21, electric telescopic column; 22, toothed plate; 23, crossbeam; 24, battery; 25, motor three; 26, adjusting gear. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-8 , the utility model provides a fabric stain removing and detecting machine:
[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 ,Figure 5 、 Figure 7 、 Figure 8 As shown in the figure, it comprises a bottom plate 1 and three tracks 2 arranged in sequence above the bottom plate 1 along the length direction of the bottom plate 1, a washing column 11 is installed on one side above the bottom plate 1, a cleaning nozzle 14 is fixedly installed on the top of the washing column 11, and the water outlet end of the cleaning nozzle 14 faces the track 2, a water pipe 12 is connected to the cleaning nozzle 14, the other end of the water pipe 12 is connected to a water storage bucket 13, and the cleaning nozzle 14 washes the fabric passing above the track 2.
[0031] A brushing column 15 is installed directly above the bottom plate 1, a motor one 16 is fixedly installed on the top of the brushing column 15, a brushing shaft 17 is fixedly connected to the rotating end of the motor one 16, and a brush 18 is fixedly connected to the brushing shaft 17, and the fabric is brushed by the brush 18 through the driving of the motor one 16 to rotate the brushing shaft 17 and the brush 18.
[0032] A detection column 19 is fixedly installed on the position above the bottom plate 1 close to the brush 18, a CCD camera 20 is installed on the top of the detection column 19, and the CCD camera 20 is arranged towards the track 2, and the brushed fabric is detected by taking a photo when passing through the CCD camera 20, a crossbeam 23 is installed on the side of the bottom plate 1 away from the cleaning nozzle 14, and a hot air blower is installed below the crossbeam 23.
[0033] A support column 9 is fixedly installed on the top of the bottom plate 1, the track 2 comprises a support table and a track body arranged around the support table, the support column 9 is fixedly connected to the support table, a support column 9 is fixedly installed on the top of the bottom plate 1, the track 2 comprises a support table and a track body arranged around the support table, the support column 9 is fixedly connected to the support table, a track shell 5 is arranged outside the track body, chain s are fixedly connected to the two sides of the track body, sprockets 6 are arranged on the two sides of the support table, the sprockets 6 are engaged with the chains, a motor two 8 is fixedly installed inside the track shell 5, a rotating shaft 7 is fixedly connected to the rotating end of the motor two 8, the other side of the rotating shaft 7 is fixedly installed on the sprocket 6, a storage battery 24 is fixedly installed on one side of the brushing column 15, a fixed column 10 is fixedly installed at the connection of the track shell 5, and the fixed column 10 is fixedly installed on the bottom plate 1.
[0034] Three tracks 2 are arranged above the base plate 1, and the connection portions of the three tracks 2 are connected by a fixed column 10, the hot air machine is composed of a blower, a heating device and a circuit system, the blower blows air, and the fabric is dried after being heated by the heating device, a ventilation opening is arranged at the center of the cross beam 23 (not shown in the figure), and the blower is arranged on the ventilation opening, a control panel is arranged on one side of the detection column 19, the control panel can control the on-off of the device, and the control panel is signal-connected with the motor 2 8, the cleaning nozzle 14, the motor 1 16, the CCD camera 20 and the hot air machine, and the battery 24 supplies power to the motor 2 8, the cleaning nozzle 14, the motor 1 16, the CCD camera 20 and the hot air machine.
[0035] When the device is turned on, the cleaning nozzle 14 comprises a water pump, the water pump can be arranged directly above the cleaning nozzle 14 (not shown in the figure), the water pump draws water from the water storage barrel 13 through the water pipe 12, and high-pressure water flow is sprayed from the cleaning nozzle 14 to wash the fabric, after the fabric is washed, the fabric moves to the left through the middle track 2 and reaches below the brush 18, the motor 1 16 drives the brush shaft 17 to rotate, and the brush 18 is driven to rotate to brush the fabric, after the fabric is brushed, the fabric moves to the left through the middle track 2 and reaches below the CCD camera 20, the CCD camera detects the fabric, when the fabric is not cleaned, the CCD camera 20 sends a signal to the control panel, the control panel stops the motor 2 8 from working, and the track 2 stops running, so as to avoid that the fabric which is not cleaned is polluted by the fabric which is cleaned, and also to avoid manual secondary detection, when the fabric which is not cleaned is taken away, the motor 2 8 starts to work, when the fabric which is cleaned moves through the track 2 and reaches below the cross beam 23, the hot air machine receives a signal from the control panel and dries the fabric, the limiting block 3 and the baffle 4 are spaced apart from the track 2 by a small distance, and are used to block the fabric which is cleaned, so as to avoid that the fabric which is cleaned touches the floor and gets dirty.
[0036] Referring to Figure 2 , Figure 6 , the electric telescopic column 21 is fixedly installed on one side of the base plate 1, the toothed plate 22 is fixedly installed at the top of the electric telescopic column 21, the adjusting gear 26 is in meshing connection with the toothed plate 22, the rotating shaft is fixedly installed on the adjusting gear 26, the rotating shaft of the adjusting gear 26 penetrates through the cross beam 23, the motor 3 25 is fixedly installed at the top of the cross beam 23, and the rotating end of the motor 3 25 is fixedly connected with the rotating shaft.
[0037] The battery 24 is signal-connected with the electric telescopic column 21 and the motor 3 25, the electric telescopic column 21 can drive the cross beam 23 to move up and down, the motor 3 25 can drive the rotating shaft on the adjusting gear 26 to rotate, the adjusting gear 26 moves forward and backward on the toothed plate 22, the cross beam 23 moves forward and backward, and the hot air machine can cope with different heights and dry the fabric.
[0038] Working principle:
[0039] The water pump draws water from the water tank 13 through the water pipe 12, and the high-pressure water jet is sprayed from the cleaning nozzle 14 to wash the fabric. After the fabric is washed, it moves to the left through the middle track 2 and reaches the position below the brush 18. The motor 1 6 drives the rotating shaft 17 to rotate, and the brush 18 rotates to wash the fabric. After the fabric is washed, it moves to the left through the middle track 2 and reaches the position below the CCD camera 20, and the CCD camera detects the fabric.
[0040] When the fabric is not cleaned, the CCD camera 20 sends a signal to the control panel, and the control panel stops the operation of the motor 2 8 and the track 2 to avoid the pollution of the previously cleaned fabric by the fabric that has not been cleaned. At the same time, it avoids manual secondary detection. When the fabric that has not been cleaned is removed, the motor 2 8 starts to work. When the cleaned fabric passes through the track 2 and reaches the position below the cross beam 23, the air heater receives a signal from the control panel and starts to work to dry the fabric. The limiting block 3 and the baffle 4 are spaced a small distance from the track 2 to block the cleaned fabric and avoid touching the floor and dirtying the fabric.
[0041] The battery 24 is electrically connected with the electric telescopic column 21 and the motor 3 25. The electric telescopic column 21 can drive the cross beam 23 to move up and down, and the motor 3 25 can drive the rotating shaft on the adjusting gear 26 to rotate, so that the adjusting gear 26 moves forward and backward on the tooth plate 22 to drive the cross beam 23 to move forward and backward, so that the air heater can deal with different heights and follow the fabric to dry.
Claims
1. A fabric stain detection machine characterized by: Including the bottom plate (1) and the three tracks (2) arranged in sequence along the length direction of the bottom plate (1) above the bottom plate (1); The side above the bottom plate (1) is provided with a washing column (11), the top of the washing column (11) is fixedly provided with a cleaning nozzle (14), the water outlet end of the cleaning nozzle (14) faces the track (2), the cleaning nozzle (14) is connected with a water pipe (12), the other end of the water pipe (12) is connected with a water storage barrel (13), and the cleaning nozzle (14) washes the fabric passing above the track (2); The top of the bottom plate (1) is provided with a brushing column (15), the top of the brushing column (15) is fixedly provided with a motor one (16), the rotating end of the motor one (16) is fixedly connected with a brushing rotating shaft (17), the brushing rotating shaft (17) is fixedly connected with a brush (18), and the fabric is brushed by the brush (18) by driving the brushing rotating shaft (17) and the brush (18) to rotate through the motor one (16); The position close to the brush (18) above the bottom plate (1) is fixedly provided with a detection column (19), the top of the detection column (19) is provided with a CCD camera (20), and the CCD camera (20) faces the track (2) and takes a photo when the brushed fabric passes through the CCD camera (20). The top of the bottom plate (1) is provided with a horizontal beam (23) away from the cleaning nozzle (14) on one side, and a hot air machine is installed below the horizontal beam (23).
2. A fabric stain detection machine as claimed in claim 1, wherein: The two sides of the bottom plate (1) are fixedly provided with limiting blocks (3), the top of the bottom plate (1) is fixedly provided with a baffle (4), and the baffle (4) is located on one side of the limiting block (3).
3. A fabric stain detection machine as claimed in claim 2, wherein: The top of the bottom plate (1) is fixedly provided with a supporting column (9), the track (2) comprises a supporting table and a track body arranged around the supporting table, and the supporting column (9) is fixedly connected with the supporting table.
4. A fabric stain detection machine as claimed in claim 3 wherein: The outer side of the track body is provided with a track shell (5), the two sides of the track body are fixedly connected with chains, the two sides of the supporting table are provided with sprockets (6), the sprockets (6) are engaged with the chains, the inside of the track shell (5) is fixedly provided with a motor two (8), the rotating end of the motor two (8) is fixedly connected with a rotating shaft (7), the other side of the rotating shaft (7) is fixedly installed on the sprocket (6), and one side of the brushing column (15) is fixedly provided with a storage battery (24).
5. A fabric stain detection machine as claimed in claim 4 wherein: The connecting position of the track shell (5) is fixedly provided with a fixed column (10), and the fixed column (10) is fixedly installed on the bottom plate (1).
6. A fabric stain detection machine as claimed in claim 5 wherein: One side of the bottom plate (1) is fixedly provided with an electric telescopic column (21), the top of the electric telescopic column (21) is fixedly provided with a toothed plate (22), the toothed plate (22) is engagedly connected with an adjusting gear (26), the adjusting gear (26) is fixedly provided with a rotating shaft, the rotating shaft of the adjusting gear (26) penetrates through the horizontal beam (23), the top of the horizontal beam (23) is fixedly provided with a motor three (25), and the rotating end of the motor three (25) is fixedly connected with the rotating shaft.
Citation Information
Patent Citations
Fabric decontamination detector
CN220927276U