Immersion type heat manager

By immersing the target object in the coolant inside the liquid cooling tank using an immersion thermal manager, combined with water-cooled units and air-cooled components, the problem of uneven heat dissipation in high-density integrated equipment is solved, achieving efficient and safe thermal management.

CN223857656UActive Publication Date: 2026-01-30FOSHAN YILEISI NEW ENERGY CO LTD
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Patent Information

Application Number
CN202423067853.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-30
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing heat dissipation methods such as air cooling, cold radiation, and heat pipes are insufficient to meet the heat dissipation requirements of high-density integrated and high-power devices, especially in areas with high heat flux density where uneven heat dissipation and contact thermal resistance issues exist.

Method used

The device employs an immersion heat management system. By immersing the target object in the coolant within the liquid cooling tank, the fluidity of the coolant is utilized to achieve uniform heat distribution. An effective heat exchange cycle is formed through the water-cooled unit and transmission pipelines, and intelligent adjustment is achieved by combining auxiliary air-cooling components and temperature sensors.

Benefits of technology

This achieves uniform temperature across all parts of the target object, improves heat dissipation efficiency and system safety, reduces energy consumption, and minimizes the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat dissipation devices, in particular to an immersion type heat manager which comprises a liquid cooling box, an immersion cavity used for containing a target object is formed in the liquid cooling box, the immersion cavity is filled with cooling liquid, a water cooling unit is arranged on one side of the liquid cooling box, and a transmission pipeline is arranged between the liquid cooling box and the water cooling unit. The transmission pipeline comprises a steam pipe and a return pipe, steam in the steam pipe is reduced into cooling liquid through the water cooling unit, and the cooling liquid flows back to the liquid cooling box through the return pipe. The heat dissipation uniformity and the heat dissipation efficiency of high-requirement heat management equipment such as a server and a lithium battery module can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of heat dissipation devices, and particularly relates to an immersion type heat manager. BACKGROUND

[0002] In the field of electronic devices, especially in high-performance computing devices such as high-speed chips and lithium battery modules, heat management technology plays a crucial role. The stable operation and service life of these devices largely depend on effective heat management strategies. With the growing demand for artificial intelligence and big data processing, the heat dissipation problem of high-performance devices such as AI servers has become increasingly prominent. Good heat management not only improves the working efficiency of the device, but also significantly reduces the failure rate caused by overheating, thereby reducing maintenance costs and improving system reliability.

[0003] Currently, common heat dissipation methods include air cooling, cold radiation, and heat pipes, etc. Among them, air cooling technology relies on fans and heat sinks, and the heat dissipation efficiency is relatively low, and the noise is large; cold radiation can provide certain heat dissipation effect, but the uniform temperature capability in high heat flux density area is limited, and there is the phenomenon of uneven heat dissipation; the heat pipe has contact resistance problem when dissipating heat from multiple heat sources. These heat dissipation methods often fail to meet the actual needs when dealing with high-density integration and high-power devices. CONTENT OF THE UTILITY MODEL

[0004] In order to improve the uniformity and efficiency of heat dissipation, the present application provides an immersion type heat manager.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] An immersion type heat manager, comprising a liquid cooling tank, a immersion cavity for placing a target object is arranged in the liquid cooling tank, the immersion cavity is filled with cooling liquid, a water cooling unit is arranged on one side of the liquid cooling tank, and a transmission pipeline is arranged between the liquid cooling tank and the water cooling unit; the transmission pipeline comprises a steam pipe and a return pipe, the steam in the steam pipe is reduced to cooling liquid by the water cooling unit, and the cooling liquid is returned to the liquid cooling tank through the return pipe.

[0007] By using the above-mentioned device, by immersing the target object in the cooling liquid in the immersion cavity, the cooling liquid directly contacts the target object to rapidly absorb and conduct heat. Due to the flow property of the cooling liquid, the heat can be uniformly distributed in the entire immersion cavity, avoiding the problem of local overheating, ensuring the temperature uniformity of the target object in each part, which is particularly important for high-performance computing devices, and can reduce the performance degradation or device damage caused by uneven temperature. Moreover, the water cooling unit is used to condense the steam, transfer the heat of the target object to the cooling liquid, and then return to the liquid cooling tank through the return pipe, which has lower energy consumption.

[0008] Preferably, one side of the liquid cooling box is provided with an air outlet and a liquid inlet, the opposite side of the box is provided with an air inlet and a liquid outlet, the steam pipe is connected between the air outlet and the air inlet, and the reflux pipe is connected between the liquid inlet and the liquid outlet.

[0009] By adopting the above device, the steam pipe connects the air outlet and the air inlet, and the reflux pipe connects the liquid inlet and the liquid outlet, realizing the directional flow of steam and cooling liquid, forming an effective heat exchange cycle, and greatly improving the heat conduction efficiency.

[0010] Preferably, the liquid cooling box is provided with a sealing cover at the top, the sealing cover is provided with an auxiliary air cooling assembly, the auxiliary air cooling assembly includes a plurality of fans, and the plurality of fans are fixed on the sealing cover through a mounting plate.

[0011] By adopting the above device, when in use, the fan is turned on to transfer cool air to the surface of the cooling liquid, and the air blown by the fan can disturb the cooling liquid, further cooling the cooling liquid, thereby indirectly cooling the target object.

[0012] Preferably, the sealing cover is connected with the liquid cooling box through a connecting piece, and the sealing cover rotates around the liquid cooling box under the action of the connecting piece to open and close.

[0013] By adopting the above device, by setting the sealing cover, the entry of external dust, pollutants and the like into the liquid cooling box is reduced, and the internal target object is protected from damage. In addition, the sealing cover can be opened by rotation, facilitating maintenance, cleaning or replacement of the cooling liquid and the like, and the convenience of maintenance is improved.

[0014] Preferably, the liquid cooling box is provided with a containing cavity at the upper portion, the containing cavity is provided with a condenser, and the position of the condenser corresponds to the liquid outlet.

[0015] By adopting the above device, the high-temperature steam is reduced to liquid phase by the condenser, the condenser ensures the continuous circulation of the cooling liquid, and through the condensation process, the liquid cooling liquid is refluxed to the liquid cooling box to continue to absorb the heat of the target object, and the circulation operation of the entire thermal management system is maintained.

[0016] Preferably, the inner side wall of the liquid cooling box is provided with a temperature sensor, the temperature sensor is immersed in the cooling liquid, a water pump is arranged on the reflux pipe, and the temperature sensor is signal connected with the water pump.

[0017] By adopting the above device, the temperature sensor can monitor the temperature of the cooling liquid in real time, provide accurate temperature data, and dynamically adjust the working state of the water pump according to the real-time temperature data, which can optimize the flow of the cooling liquid to adapt to different heat load conditions, thereby realizing more effective thermal management.

[0018] Preferably, the sealing cover is provided with a pressure relief valve, the pressure relief valve includes a sealing plug, an elastic element and a valve cover, the valve cover is provided with a vent hole, the elastic element is disposed between the sealing plug and the valve cover, and the valve cover is threaded to the outside of the pressure relief valve.

[0019] By employing the aforementioned device, the pressure relief valve on the sealing cap can automatically release pressure when the internal pressure of the liquid cooling box exceeds a safety threshold, reducing equipment damage or safety accidents caused by overpressure and thus enhancing the safety of the entire system. Under normal circumstances, the pressure inside the liquid cooling box is lower than the elastic force of the elastic element. Under the action of the elastic force of the elastic element, the sealing plug is tightly pressed against the side wall of the exhaust valve. When the pressure inside the liquid cooling box gradually increases to exceed the elastic force of the elastic element, the sealing plug is pushed open, and the gas inside the liquid cooling box is discharged from the gap between the sealing plug and the side wall of the exhaust valve, thereby reducing the gas pressure inside the bottle.

[0020] Preferably, a plurality of support bars are arranged parallel to each other at the bottom of the immersion chamber, and a plurality of through holes are opened on the plurality of support bars, and the target object is placed on the support bars.

[0021] By using the above-mentioned device, the target object is placed on the support bar, so that the bottom of the target object can also be covered by coolant. The through hole facilitates the flow of coolant, further improving the cooling effect of the target object.

[0022] This application has the following beneficial effects:

[0023] 1. In this application, by immersing the target object in the coolant within the immersion chamber, the coolant directly contacts the target object and rapidly absorbs and conducts heat. Due to the fluidity of the coolant, the heat can be evenly distributed throughout the immersion chamber, avoiding localized overheating and ensuring temperature uniformity across the target object. This is particularly important for high-performance computing devices, reducing performance degradation or equipment damage caused by uneven temperature. Furthermore, this application utilizes a water-cooled unit to condense steam, transferring the heat from the target object to the coolant, which is then returned to the liquid cooling tank via a return pipe, resulting in lower energy consumption.

[0024] 2. In this application, when in use, the fan is turned on to deliver cool air to the surface of the coolant. At the same time, the air blown out by the fan can disturb the coolant, further cooling the coolant, thereby indirectly cooling the target object. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the immersion heat management system according to an embodiment of this utility model;

[0026] Figure 2 This is a partial structural schematic diagram of the immersion heat management unit according to an embodiment of this utility model;

[0027] Figure 3 yes Figure 2 Enlarged view of part A in the middle.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Liquid cooling box; 11. Immersion chamber; 12. Air outlet; 13. Liquid inlet; 14. Sealing cover; 141. Connecting piece; 15. Receiving cavity; 16. Pressure relief valve; 161. Sealing plug; 162. Elastic element; 163. Valve cover; 163a. ​​Vent hole; 17. Support bar; 171. Through hole; 2. Water-cooled unit; 21. Air inlet; 22. Liquid outlet; 3. Transmission pipeline; 31. Steam pipe; 32. Return pipe; 4. Auxiliary air-cooling assembly; 41. Fan; 42. Mounting plate; 5. Condenser; 6. Temperature sensor; 7. Water pump. Detailed Implementation

[0030] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.

[0031] An immersion heat manager, such as Figures 1-3 As shown, the system includes a liquid cooling tank 1, a water-cooled unit 2, and a transmission pipeline 3. The liquid cooling tank 1 contains an immersion chamber 11 for placing the target object. The immersion chamber 11 is filled with coolant, and the target object is sealed and immersed in the coolant for rapid cooling. The water-cooled unit 2 is connected to one side of the liquid cooling tank 1, and a transmission pipeline 3 connects the liquid cooling tank 1 and the water-cooled unit 2, forming a circulation of coolant between the liquid cooling tank 1, the transmission pipeline 3, and the water-cooled unit 2. The transmission pipeline 3 includes a steam pipe 31 and a return pipe 32. The water-cooled unit 2 reduces the steam in the steam pipe 31 back to the coolant, which then flows back to the liquid cooling tank 1 through the return pipe 32 to reabsorb and conduct heat.

[0032] like Figures 1-3 As shown, the liquid cooling tank 1 has an outlet 12 and an inlet 13 on one side, and the water-cooled unit 2 has an inlet 21 and an outlet 22 on the opposite side of the liquid cooling tank 1. A steam pipe 31 connects the outlet 12 and the inlet 21, and a return pipe 32 connects the inlet 13 and the outlet 22. During operation, the coolant in the immersion chamber 11 absorbs heat and reaches its boiling point, changing from a liquid phase to a gas phase. At this time, the gaseous coolant passes through the outlet 12, the steam pipe 31, and the inlet 21 to reach the water-cooled unit 2. The water-cooled unit 2 restores the gaseous coolant to a liquid phase, allowing it to flow back into the immersion chamber 11 to reabsorb heat from the target object, thus realizing the circulation of the coolant and forming an effective heat exchange cycle. This circulation process greatly improves the heat transfer efficiency.

[0033] like Figures 1-3As shown, the upper part of the liquid cooling box 1 is provided with a containing cavity 15, and the condenser 5 is arranged in the containing cavity 15. The position of the condenser 5 corresponds to the liquid outlet 22, so that the cooling liquid can be rapidly cooled during the backflow process. The condenser 5 adopts a copper pipe fin structure, the cooling liquid flows in the copper pipe, and the fins increase the heat exchange area and improve the heat exchange efficiency. The inlet and outlet of the condenser 5 are provided with filter screens to reduce impurities entering the transmission pipeline 3 and affecting the cooling effect.

[0034] As shown in the figure, Figures 1-3 The top of the liquid cooling box 1 is provided with a sealing cover 14, and the bottom of the sealing cover 14 is provided with an auxiliary air cooling assembly 4. The auxiliary air cooling assembly 4 includes a plurality of fans 41, four in this embodiment, and the plurality of fans 41 are fixed to the sealing cover 14 by a mounting plate 42. In use, the fans 41 are turned on to transfer cool air to the surface of the cooling liquid, and the air blown by the fans 41 can disturb the cooling liquid, further cooling the cooling liquid, thereby indirectly cooling the target object.

[0035] In addition, as shown in the figure, Figures 1-3 The sealing cover 14 is connected with the liquid cooling box 1 through a connecting piece 141, and the sealing cover 14 is rotated to open and close around the liquid cooling box 1 under the action of the connecting piece 141. In this embodiment, the connecting piece 141 adopts a hinge structure. The edge of the sealing cover 14 is provided with a rubber sealing strip to ensure the sealing property of the liquid cooling box 1 when the sealing cover 14 is closed, reducing the entry of external dust, pollutants and the like into the inside of the liquid cooling box 1, and protecting the target object inside from being damaged.

[0036] As shown in the figure, Figures 1-3 The inside wall of the liquid cooling box 1 is provided with a temperature sensor 6, the temperature sensor 6 is immersed in the cooling liquid, a water pump 7 is arranged on the backflow pipe 32, and the temperature sensor 6 is signal connected with the water pump 7. In this embodiment, the temperature sensor 6 adopts a waterproof design and can still work normally after being soaked in the cooling liquid for a long time. The water pump 7 is driven by a brushless DC motor. When the temperature sensor 6 detects that the temperature in the liquid cooling box 1 exceeds a preset value, the water pump 7 starts to increase the circulation speed of the cooling liquid and accelerate heat dissipation, thereby realizing more effective heat management.

[0037] As shown in the figure, Figures 1-3 The sealing cover 14 is provided with a pressure relief valve 16, the pressure relief valve 16 includes a sealing plug 161, an elastic member 162 and a valve cover 163. The valve cover 163 is provided with a vent hole 163a, the cross-sectional shape of the sealing plug 161 is star-shaped, there is a gap between the star-shaped sealing plug 161 and the side wall of the valve body of the pressure relief valve 16, the elastic member 162 is located between the sealing plug 161 and the valve cover 163, and the valve cover 163 is threadedly connected to the outside of the pressure relief valve 16. When the pressure in the liquid cooling box 1 exceeds a safe range, the elastic member 162 is compressed, the sealing plug 161 is opened, and the gas is discharged through the vent hole 163a to release the pressure. In this embodiment, the elastic member 162 is selected as a spring.

[0038] As Figure 2 shown, the bottom of the immersion cavity 11 is provided with two parallel support bars 17 for supporting the target object. In use, the target object is placed on the support bars 17 so that the bottom of the target object can also contact the cooling liquid, further improving the cooling effect of the target object. In addition, a plurality of through holes 171 are formed in the support bars 17 for the circulation of cooling liquid, greatly improving the heat dissipation effect of the target object.

[0039] Working principle: Through the combination of the liquid cooling tank 1, the water cooling unit 2 and the transmission pipeline 3, efficient and stable heat management is achieved. The cooling liquid in the liquid cooling tank 1 can quickly take away the heat of the target object, and the cooling liquid absorbs heat to reach the boiling point and changes from liquid to gas. At this time, the gaseous cooling liquid passes through the gas outlet 12, the steam pipe 31 and the gas inlet 21 to reach the water cooling unit 2, and the water cooling unit 2 reduces the gaseous cooling liquid to liquid phase, so that it flows into the immersion cavity 11 again, realizing the circulation of the cooling liquid. The auxiliary air cooling assembly 4 further enhances the heat dissipation effect, ensuring that good heat dissipation performance can be maintained under high load conditions. The sealing cover ensures the sealing of the device. The linkage control of the temperature sensor 6 and the water pump 7 realizes intelligent adjustment, ensuring that the cooling effect is always in the best state. The pressure relief valve 16 ensures the safety of the device, avoiding safety hazards caused by excessive pressure.

[0040] Finally, it should be noted that the above-described only preferred embodiments of the present application and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An immersion heat manager, comprising: The utility model provides liquid cooling box (1) is provided with the sinking cavity (11) for placing target article in it, and the sinking cavity (11) is filled with cooling liquid, and one side of liquid cooling box (1) is provided with water cooling unit (2), and transmission pipeline (3) is arranged between liquid cooling box (1) and water cooling unit (2), and transmission pipeline (3) includes steam pipe (31) and backflow pipe (32), and steam in steam pipe (31) is reduced to cooling liquid by water cooling unit (2), and cooling liquid backflows to liquid cooling box (1) through backflow pipe (32).

2. The immersion sink thermal manager of claim 1, wherein, One side of liquid cooling box (1) is provided with air outlet (12) and liquid inlet (13), and water cooling unit (2) is provided with air inlet (21) and liquid outlet (22) on the side opposite to liquid cooling box (1), steam pipe (31) is connected between air outlet (12) and air inlet (21), and backflow pipe (32) is connected between liquid inlet (13) and liquid outlet (22).

3. The immersion sink thermal manager of claim 1, wherein, The top of the liquid cooling box (1) is provided with a sealing cover (14), and the sealing cover (14) is provided with an auxiliary air cooling assembly (4), the auxiliary air cooling assembly (4) includes a plurality of fans (41), and the plurality of fans (41) are fixed on the sealing cover (14) by a mounting plate (42).

4. The immersion sink thermal manager of claim 3, wherein, The sealing cover (14) is connected to the liquid cooling box (1) by a connecting piece (141), and the sealing cover (14) rotates around the liquid cooling box (1) under the action of the connecting piece (141) to open and close.

5. The immersion sink thermal manager of claim 1, wherein, The upper part of the liquid cooling box (1) is provided with a receiving cavity (15), and the receiving cavity (15) is provided with a condenser (5), and the position of the condenser (5) corresponds to the liquid outlet (22).

6. The immersion sink thermal manager of claim 1, wherein, The inner side wall of the liquid cooling box (1) is provided with a temperature sensor (6), the temperature sensor (6) is immersed in the cooling liquid, the backflow pipe (32) is provided with a water pump (7), and the temperature sensor (6) is signal connected to the water pump (7).

7. The immersion sink thermal manager of claim 3, wherein, The sealing cover (14) is provided with a pressure relief valve (16), the pressure relief valve (16) includes a sealing plug (161), an elastic member (162) and a valve cover (163), the valve cover (163) is provided with an air hole (163a), the elastic member (162) is arranged between the sealing plug (161) and the valve cover (163), and the valve cover (163) is threadedly connected to the outside of the pressure relief valve (16).

8. The immersion sink thermal manager of claim 1, wherein, The bottom of the sinking cavity (11) is provided with a plurality of support strips (17), a plurality of through holes (171) are formed in the plurality of support strips (17), and the target article is placed on the support strips (17).