Pipeline self-heating type liquid heating transformer

Abstract

The utility model relates to the technical field of transformers, and discloses a pipeline self-heating type liquid heating transformer which comprises a shell, an iron core column penetrates through the inner side of the shell, a primary winding is wound on the side wall of the iron core column, a secondary winding is wound at the right end of the side wall of the shell, and the secondary winding comprises a winding pipeline, a water inlet pipe and a water outlet pipe. The inner ring of the water inlet pipe is wound around the right end of the side wall of the shell, and a temperature detection assembly is arranged at the bottom end of the secondary winding. The winding pipeline, the water inlet pipe and the water outlet pipe are ingeniously fused, the winding pipeline directly serves as a heating element, a traditional mode that an electric heating element is separated from a heated pipeline is abandoned, heat transfer loss is reduced, efficient heating is achieved, the temperature detection assembly accurately monitors the water outlet temperature, and the temperature detection assembly is matched with the control assembly on the top side, so that real-time temperature feedback can be achieved; and the working state of the primary winding is accurately regulated and controlled, so that the liquid temperature is stably maintained in a set range.

Description

TECHNICAL FIELD

[0001] The utility model relates to transformer technical field, concretely is a pipeline self -heating type liquid heating transformer. BACKGROUND

[0002] In the field of traditional liquid heating equipment, mostly adopt the electric heating element such as resistance wire, heating rod independent of the heated pipeline, this kind of separate design makes heat need to pass multiple medium transmission to reach the heated liquid, inevitably a large amount of heat loss occurs in the transmission process, for example, in ordinary electric water heater, the heat generated by the electric heating wire is first transmitted to the inner container, and then transmitted to the water inside the inner container, a large amount of heat is wasted due to the low efficiency of heat transfer and the heat dissipation of the inner container in this process, resulting in low energy utilization, long heating time and increased cost. SUMMARY

[0003] The utility model discloses a pipeline self -heating type liquid heating transformer to solve the problem of low efficiency of heat transfer and waste caused by multiple medium transmission of heat in the field of traditional liquid heating equipment.

[0004] The utility model discloses a pipeline self -heating type liquid heating transformer to solve the problem of low efficiency of heat transfer and waste caused by multiple medium transmission of heat in the field of traditional liquid heating equipment.

[0005] A pipeline self -heating type liquid heating transformer, including the shell, the inside of shell is penetrated by the iron core column, the lateral wall of iron core column is wound with primary winding, the lateral wall right end of shell is wound with secondary winding, the secondary winding includes winding pipe, water inlet pipe and short -circuit electric wire, the inner ring of water inlet pipe is wound in the lateral wall right end of shell, and the lateral wall of water inlet pipe, water outlet pipe is connected by short -circuit electric wire, and water inlet pipe, water outlet pipe form current loop, and the insulating plate is arranged between winding pipe and iron core column, the bottom of secondary winding is provided with temperature detection component, the top of shell is provided with control component, the lateral wall of primary winding is connected in series with overload protection switch, the lateral wall of overload protection switch is connected to the back lateral wall of shell, the left end of shell is provided with commercial power input end, and the bottom of shell is fixedly connected with fixed support.

[0006] Further, the inner ring of the temperature detection component is sleeved on the outer surface of the water outlet pipe, and the temperature of the liquid at the outlet of the water outlet pipe is sensed by the probe.

[0007] Further, the inner end of the water inlet pipe is fixedly connected to the top end of the winding pipe, and the inner end of the water outlet pipe is fixedly connected to the bottom end of the winding pipe. The liquid enters the winding pipe in this way, and in the winding pipe, the liquid fully absorbs the heat generated by the induced current.

[0008] Furthermore, the temperature detection component includes a temperature sensor and a probe. The temperature sensor is located on the rear side of the housing, and the rear end of the probe is located at the outlet of the water outlet pipe. The rear end of the probe extends to the outlet of the water outlet pipe, enabling it to acquire liquid temperature information in real time and accurately, and transmit the signal to the temperature sensor.

[0009] Furthermore, the inner end of the probe is fixedly connected to the side wall of the temperature sensor, and the rear end of the probe extends to the outlet of the water pipe, which can acquire liquid temperature information in real time and accurately, and transmit the signal to the temperature sensor.

[0010] Furthermore, the control component includes a microcontroller and wires. The top end of the wires is fixedly connected to the side wall of the microcontroller, and the bottom end of the wires is connected to the side wall of the primary winding. The microcontroller controls the primary winding through the wires to maintain or increase the current input, thereby generating more heat in the winding channel.

[0011] Furthermore, the outer shell is made of stainless steel, and the iron core column is made of stacked cold-rolled grain-oriented silicon steel sheets with high magnetic permeability, which can efficiently conduct magnetic fields.

[0012] Furthermore, the overload protection switch is a thermomagnetic overload protector with an automatic reset function. It will heat up and deform due to excessive current, which will push the tripping mechanism to act and quickly cut off the circuit in a short time.

[0013] Compared with the prior art, this utility model provides a pipeline self-heating liquid heating transformer, which has the following beneficial effects:

[0014] This self-heating liquid heating transformer cleverly integrates the winding pipe, inlet pipe, and outlet pipe. The winding pipe directly serves as the heating element, abandoning the traditional model of separating the heating element from the heated pipe, reducing heat transfer loss, and achieving efficient heating. The temperature detection component accurately monitors the outlet water temperature, and together with the control component on the top side, it can precisely adjust the working state of the primary winding based on real-time temperature feedback, thereby stabilizing the liquid temperature within the set range and improving the accuracy and stability of the heating process. Attached Figure Description

[0015] Figure 1 A three-dimensional view of the front of the overall outer structure of this utility model is shown.

[0016] Figure 2 A three-dimensional view of the rear side of the overall outer structure of this utility model is shown.

[0017] Figure 3 This is a three-dimensional structural diagram of the control component, iron core, and primary winding of this utility model.

[0018] Figure 4A three-dimensional view of the structural connection between the secondary winding and the outer casing of this utility model;

[0019] Figure 5 For practical purposes Figure 4 Figure A shows an enlarged view of the temperature detection component structure.

[0020] In the diagram: 1. Outer casing; 2. Iron core column; 3. Primary winding; 4. Secondary winding; 41. Winding pipe; 42. Inlet pipe; 43. Outlet pipe; 44. Shorting wire; 5. Temperature detection component; 51. Temperature sensor; 52. Probe; 6. Control component; 61. Microcontroller; 62. Wire; 7. Overload protection switch; 8. Mains input terminal; 9. Mounting bracket; 10. Insulation board. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:

[0022] like Figures 1-5 As shown, a pipe-type self-heating liquid heating transformer includes a housing 1, an iron core column 2 penetrating the inner side of the housing 1, a primary winding 3 wound on the side wall of the iron core column 2, a secondary winding 4 wound on the right end of the side wall of the housing 1, a temperature detection component 5 provided at the bottom end of the secondary winding 4, a control component 6 provided on the top side of the housing 1, an overload protection switch 7 connected in series on the side wall of the primary winding 3, the side wall of the overload protection switch 7 being connected to the rear side wall of the housing 1, a mains power input terminal 8 provided at the left end of the housing 1, and a fixed bracket 9 fixedly connected to the bottom end of the housing 1.

[0023] The outer shell 1 is made of stainless steel, and the iron core column 2 is made of stacked cold-rolled oriented silicon steel sheets with high magnetic permeability. This material can efficiently conduct magnetic fields. After the primary winding 3 is energized with alternating current, an alternating magnetic field is generated in the iron core column 2 based on the principle of electromagnetic induction.

[0024] Among them, the overload protection switch 7 is a thermal-magnetic overload protector with automatic reset function. When an abnormal situation occurs in the circuit, causing the current to exceed the rated value, the thermal element in the overload protection switch 7 will heat up and deform due to excessive current, pushing the tripping mechanism to act and quickly cut off the circuit in a short time to prevent the transformer and other electrical components from being damaged due to excessive current.

[0025] like Figure 1 , Figure 2 and Figure 4As shown in the figure, the secondary winding 4 includes winding pipe 41, inlet pipe 42 and short circuit wire 44, the inner circle of inlet pipe 42 is wound at the right end of the side wall of shell 1, the short circuit wire 44 connects the side wall of inlet pipe 42 and outlet pipe 43, inlet pipe 42 and outlet pipe 43 form a current loop, the insulating plate 10 is arranged between winding pipe 41 and core column 2, the inner circle of temperature detection assembly 5 is sleeved at the outer surface of outlet pipe 43, the inner end of inlet pipe 42 is fixedly connected to the top end of winding pipe 41, the inner end of outlet pipe 43 is fixedly connected to the bottom end of winding pipe 41, liquid flows into inlet pipe 42, the inner circle of inlet pipe 42 is wound at the right end of the side wall of shell 1 and is fixedly connected to the top end of winding pipe 41, liquid enters winding pipe 41 from here, in winding pipe 41, liquid fully absorbs the heat generated by the pipe due to induced current, realizing the heating process; then, the heated liquid flows out from outlet pipe 43 connected to the bottom end of winding pipe 41;

[0026] As shown in the figure, Figure 5 Temperature detection assembly 5 includes temperature sensor 51 and probe 52, temperature sensor 51 is arranged at the back side of shell 1, the back end of probe 52 extends to the outlet of outlet pipe 43, the inner end of probe 52 is fixedly connected to the side wall of temperature sensor 51, the temperature of liquid at the outlet of outlet pipe 43 is sensed through probe 52, the back end of probe 52 extends to the outlet of outlet pipe 43, liquid temperature information can be accurately obtained in real time and transmitted to temperature sensor 51;

[0027] As shown in the figure, Figure 3 Control assembly 6 includes microcontroller 61 and wire 62, the top end of wire 62 is fixedly connected to the side wall of microcontroller 61, the bottom end of wire 62 is connected to the side wall of primary winding 3, microcontroller 61 controls primary winding 3 through wire 62, maintains or increases current input, so that winding pipe 41 generates more heat and improves liquid heating temperature.

[0028] Working principle: as shown in the figure, Figures 1-5 When external power supply is connected to the system through power input end 8 arranged at the left end of shell 1, current flows into primary winding 3 wound on the side wall of core column 2, since core column 2 is made of cold-rolled oriented silicon steel sheet with high magnetic permeability, this material can efficiently conduct magnetic field, after alternating current is input into primary winding 3, based on electromagnetic induction principle, alternating magnetic field is generated in core column 2;

[0029] Winding pipe 41 as secondary winding 4 directly acts as a short-circuit coil, according to electromagnetic induction law, when alternating magnetic field passes through winding pipe 41, induced current is generated in it, since winding pipe 41 is made of material with certain resistance, heat is generated in winding pipe 41 according to Joule's law Q=I²Rt when current passes through, that is, the heating element is the pipe itself;

[0030] Liquid flows in from the water inlet pipe 42, which is coiled around the right end of the side wall of the shell 1 and is fixedly connected to the top end of the winding pipe 41. The liquid enters the winding pipe 41 and forms a current loop through the short-circuit wire 43 in the winding pipe 41. The liquid fully absorbs the heat generated by the induced current in the pipe, thereby realizing the heating process. Then, the heated liquid flows out from the water outlet pipe 43 connected to the bottom end of the winding pipe 41.

[0031] On the outer surface of the water outlet pipe 43, the temperature detection assembly 5 is sleeved. The temperature sensor 51 in the temperature detection assembly 5 is located on the rear side of the shell 1. It senses the temperature of the liquid at the outlet of the water outlet pipe 43 through the probe 52. The rear end of the probe 52 extends to the outlet of the water outlet pipe 43, which can accurately obtain the temperature information of the liquid in real time and transmit the signal to the temperature sensor 51.

[0032] The microcontroller 61 receives the temperature signal transmitted by the temperature sensor 51 and compares it with the preset temperature value. If the detected temperature is lower than the preset value, the microcontroller 61 will control the primary winding 3 to maintain or increase the current input, so that the winding pipe 41 generates more heat and increases the heating temperature of the liquid. If the detected temperature reaches or exceeds the preset value, the microcontroller 61 will control the primary winding 3 to reduce the current input or even cut off the power supply, thereby reducing the heat generated by the winding pipe 41, so as to realize accurate control of the heating temperature of the liquid.

[0033] At the same time, an overload protection switch 7 is connected in series in the circuit of the primary winding 3. It is a thermal magnetic overload protector with automatic reset function. When abnormal conditions occur in the circuit, causing the current to exceed the rated value, the thermal element in the overload protection switch 7 will deform due to excessive heat caused by excessive current, pushing the tripping mechanism to act quickly and cut off the circuit in a short time to prevent damage to the transformer and other electrical components caused by excessive current. When the fault is eliminated and the current returns to normal, the overload protection switch 7 can automatically reset and the circuit returns to normal operation.

Claims

1. A self-thermostatic liquid heating transformer for pipes comprising a casing (1), characterized in that: The inside of the shell (1) is penetrated by an iron core column (2), the side wall of the iron core column (2) is wound with a primary winding (3), the right end of the side wall of the shell (1) is wound with a secondary winding (4), the secondary winding (4) comprises a winding pipe (41), a water inlet pipe (42), a water outlet pipe (43) and a short-circuit wire (44), the inner ring of the water inlet pipe (42) is wound at the right end of the side wall of the shell (1), the short-circuit wire (44) connects the side walls of the water inlet pipe (42) and the water outlet pipe (43), the water inlet pipe (42) and the water outlet pipe (43) form a current loop, and an insulating plate (10) is arranged between the winding pipe (41) and the iron core column (2); The bottom end of the secondary winding (4) is provided with a temperature detection assembly (5), the top side of the shell (1) is provided with a control assembly (6), the side wall of the primary winding (3) is connected with an overload protection switch (7), the side wall of the overload protection switch (7) is connected to the rear side wall of the shell (1), the left end of the shell (1) is provided with a mains input end (8), and the bottom end of the shell (1) is fixedly connected with a fixed support (9).

2. A pipe self-contained liquid heating transformer according to claim 1, characterized in that: The inner ring of the temperature detection assembly (5) is sleeved at the outer surface of the water outlet pipe (43).

3. A self contained liquid heating transformer for use in a pipe according to claim 1 wherein: The inner end of the water inlet pipe (42) is fixedly connected to the top end of the winding pipe (41), and the inner end of the water outlet pipe (43) is fixedly connected to the bottom end of the winding pipe (41).

4. A pipe self-contained liquid heating transformer according to claim 1, characterized in that: The temperature detection assembly (5) comprises a temperature sensor (51) and a probe (52), the temperature sensor (51) is arranged at the rear side of the shell (1), and the rear end of the probe (52) is located at the outlet of the water outlet pipe (43).

5. A pipe self-contained liquid heating transformer according to claim 4, characterized in that: The inner end of the probe (52) is fixedly connected to the side wall of the temperature sensor (51).

6. A pipe self-contained liquid heating transformer according to claim 1, characterized in that: The control assembly (6) comprises a microcontroller (61) and a wire (62), the top end of the wire (62) is fixedly connected to the side wall of the microcontroller (61), and the bottom end of the wire (62) is connected with the side wall of the primary winding (3).

7. A pipe self-contained liquid heating transformer according to claim 1, characterized in that: The shell (1) is made of stainless steel, and the iron core column (2) is made of cold-rolled oriented silicon steel sheets with high magnetic permeability.

8. A pipe self-contained liquid heating transformer according to claim 1, characterized in that: The overload protection switch (7) is a thermal magnetic overload protector with automatic reset function.

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