Power battery connecting assembly applying S-shaped flexible installation FPC (Flexible Printed Circuit)

By using an S-shaped retractable FPC board design and reinforcement device, the problems of component damage and arching during the installation of the power battery connection assembly are solved, achieving a more efficient installation process and greater stability of the battery assembly.

CN223858455UActive Publication Date: 2026-01-30NINGDE UNICONN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423309761.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing power battery connection components are prone to damage and bulging during installation, which may lead to performance failure.

Method used

It adopts an S-shaped retractable FPC board design, which is connected to the wire harness isolation plate through a reinforcement device. It combines NTC thermistors and nickel strips for information acquisition and uses adhesive backing for fixation to avoid rigid contact and arching problems.

Benefits of technology

This improves the ease of installation and production efficiency, reduces the risk of component damage and performance failure, and ensures the stability and reliability of the battery assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power battery connecting assembly applying an S-shaped flexible installation FPC (Flexible Printed Circuit), which comprises an FPC board, a first wire harness isolation board and a second wire harness isolation board, and the FPC board is S-shaped; the front end and the rear end of the FPC board are fixedly connected with reinforcing devices; a plurality of electric connection sheets are welded on the first wire harness isolation plate and the second wire harness isolation plate through hot riveting, nickel sheets are welded on the electric connection sheets through laser, and the plurality of nickel sheets are all located above the plurality of electric connection sheets. The FPC board is arranged to be S-shaped, so that the FPC board can be stretched during installation, and the problem of mechanical damage caused by rigid contact of all parts during installation by using the FPC of the same size is solved; and meanwhile, the installation length of the FPC board does not need to be reserved until the allowance after installation arches to interfere with the upper cover of the module, so that the serious risk of performance failure caused by scraping and abrasion is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to power battery connecting assembly, especially a kind of power battery connecting assembly of S-shaped telescopic installation FPC. BACKGROUND

[0002] In recent years, new energy industry develops rapidly, and the demand of power battery is increasing, so it is necessary for enterprises to improve production efficiency.

[0003] Production efficiency is one of the important indicators of enterprise development, which is directly related to the competitiveness and profitability of enterprises. As a key part of power battery, the installation of connecting assembly is an essential process, which directly affects the overall efficiency of power battery production.

[0004] The existing power battery connecting assembly is prone to damage when installing, and is also prone to arching phenomenon, which can scratch and grind FPC, and further cause serious risk of performance failure. UTILITY MODEL CONTENT

[0005] In order to solve the above technical problems, the utility model provides a kind of power battery connecting assembly of S-shaped telescopic installation FPC.

[0006] In order to solve the above technical problems, the utility model adopts the technical scheme that a kind of power battery connecting assembly of S-shaped telescopic installation FPC, including FPC board, first wire harness isolation plate and second wire harness isolation plate, FPC board is S-shaped;The front end and the rear end of FPC board are fixedly connected with reinforcing device;

[0007] The front end of FPC board is fixedly connected with first wire harness isolation plate through reinforcing device, and the rear end of FPC board is fixedly connected with second wire harness isolation plate through reinforcing device;First wire harness isolation plate and second wire harness isolation plate are all riveted with a plurality of electric connection pieces, and nickel sheet is laser welded on electric connection piece, a plurality of nickel sheets are located above a plurality of electric connection pieces for collecting information;

[0008] The both sides of FPC board are fixedly provided with extension plate, and NTC thermistor is welded on the lower end surface of extension plate for collecting information of battery cell.

[0009] Further, the reinforcing device includes PI reinforcing sheet and connector, and the connector is fixedly arranged in the middle of PI reinforcing sheet for collecting information of electric connection piece.

[0010] Further, mounting hole is formed in PI reinforcing sheet for mounting on wire harness isolation plate;A plurality of nickel sheets are fixedly arranged on the lower end of PI reinforcing sheet.

[0011] Further, the extension plate is L-shaped.

[0012] Further, the first wire harness isolation plate and the second wire harness isolation plate are both in U shape.

[0013] Further, the two side walls of the first wire harness isolation plate and the two side walls of the second wire harness isolation plate are both provided with buckles.

[0014] Further, the upper end faces of the first wire harness isolation plate and the second wire harness isolation plate are both provided with openings, and the openings correspond to the plastic hinge portions of the FPC plate.

[0015] Further, the lower end face of the FPC plate is provided with back glue for bonding the module upper cover.

[0016] The utility model discloses a kind of S-shaped telescopic installation FPC's power battery connecting assembly, by being arranged as S shape to FPC plate, when installing, FPC plate can be stretched, the mechanical damage problem caused by the rigid contact of each part when installing using FPC of same size is solved;Meanwhile, without reserving the installation length of FPC plate, so that after installation, the surplus arch interference module upper cover, reduce the serious risk of performance failure caused by scratch and grind;Make installation power battery connecting assembly more convenient and fast, greatly improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is the overall structure schematic diagram of the embodiment in the utility model.

[0018] Fig. 2 It is the structure schematic diagram of FPC plate in the embodiment of the utility model.

[0019] In the drawing: 1, first wire harness isolation plate;2, second wire harness isolation plate;3, electrically connecting piece;4, FPC plate;42, PI reinforcing sheet;43, mounting hole;44, nickel sheet;45, NTC thermistor;46, back glue. DETAILED DESCRIPTION

[0020] The utility model will be further explained in detail in connection with the drawings and specific embodiment.

[0021] Embodiment:

[0022] As Figs. 1-2 Shown, a kind of S-shaped telescopic installation FPC's power battery connecting assembly, including FPC plate 4, first wire harness isolation plate 1 and second wire harness isolation plate 2, FPC plate 4 is S-shaped;The front end and rear end of FPC plate 4 are both fixedly connected with reinforcing device;

[0023] The front end of the FPC plate 4 is fixedly connected with the first wire harness isolation plate 1 through the reinforcing device, and the rear end of the FPC plate 4 is fixedly connected with the second wire harness isolation plate 2 through the reinforcing device; a plurality of electric connection sheets 3 are hot rivet welded on the first wire harness isolation plate 1 and the second wire harness isolation plate 2, and a plurality of nickel sheets 44 are laser welded on the electric connection sheets 3 and are located above the electric connection sheets 3 for collecting information; after laser welding, the electric connection sheets 3 and the nickel sheets 44 are fixed on the first wire harness isolation plate 1 and the second wire harness isolation plate 2 through hot rivet welding.

[0024] Both sides of the FPC plate 4 are fixedly provided with extension plates, and the lower end surface of each extension plate is welded with an NTC thermistor 45 for collecting information of the battery cell. The extension plate is L-shaped.

[0025] The reinforcing device comprises a PI reinforcing sheet 42 and a connector, and the connector is fixedly arranged in the middle of the PI reinforcing sheet 42 for collecting information of the electric connection sheet 3. A mounting hole 43 is formed in the PI reinforcing sheet 42 for mounting on the wire harness isolation plate; a plurality of nickel sheets 44 are fixedly arranged at the lower end of the PI reinforcing sheet 42.

[0026] The first wire harness isolation plate 1 and the second wire harness isolation plate 2 are both U-shaped. The two side walls of the first wire harness isolation plate 1 and the two side walls of the second wire harness isolation plate 2 are both provided with buckles for being further fixed in the module; an opening is formed in the upper end surface of the first wire harness isolation plate 1 and the upper end surface of the second wire harness isolation plate 2, and the opening corresponds to the plastic hinge of the FPC plate 4, so that the opening is convenient for preventing parts from being scratched when being hinged.

[0027] A back adhesive 46 is arranged at the lower end surface of the FPC plate 4 for bonding the upper cover of the module, so as to enhance the firmness and stability after installation.

[0028] The installation process of the utility model to the module is as follows:

[0029] I. The FPC plate is pulled in the opposite direction, and under the action of the S-shaped FPC plate 4, the distance between the first wire harness isolation plate 1 and the second wire harness isolation plate 2 is increased;

[0030] II. The power battery connecting assembly is placed on the module;

[0031] III. Since the S-shaped FPC plate 4 is stretched under the action of the opposite force, the S-shaped FPC plate 4 is retracted to the original position after the opposite force disappears;

[0032] IV. Under the action of the back adhesive 46 at the rear end surface of the FPC plate 4, the back adhesive 46 is pasted on the upper cover of the module;

[0033] V. The installation is completed.

[0034] By setting the FPC board 4 into an S shape, in the actual installation process, the S shape setting allows the FPC board 4 to have a certain stretching space, effectively solving the mechanical damage problem that may be caused by the rigid contact between the various electronic parts when the same size FPC board 4 is used for installation of the module; and this installation method does not need to reserve additional installation length on the FPC board 4, avoiding the situation that the FPC board 4 is left over after installation and interferes with the cover of the module, greatly reducing the risk of performance failure caused by scratches, and ensuring the stability and reliability of the electronic equipment.

[0035] The above embodiments are not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the technical solution range of the present application also belong to the protection scope of the present application.

Claims

1. A power battery connecting assembly using S-shaped telescopic installation of FPC, comprising an FPC plate (4), a first wire harness isolation plate (1) and a second wire harness isolation plate (2), characterized in that: The FPC plate (4) is S-shaped; the front end and the rear end of the FPC plate (4) are fixedly connected with reinforcing devices; The front end of the FPC plate (4) is fixedly connected with the first wire harness isolation plate (1) through the reinforcing device, and the rear end of the FPC plate (4) is fixedly connected with the second wire harness isolation plate (2) through the reinforcing device; the first wire harness isolation plate (1) and the second wire harness isolation plate (2) are both hot riveted with a plurality of electric connection sheets (3), the electric connection sheets (3) are laser welded with nickel sheets (44), and the plurality of nickel sheets (44) are located above the plurality of electric connection sheets (3) for collecting information. The two sides of the FPC plate (4) are fixedly provided with extension plates, and the lower end surface of the extension plate is welded with an NTC thermistor (45) for collecting information of the battery cell.

2. The power cell connection assembly using S-shaped stretchable mounting FPC according to claim 1, characterized in that: The reinforcing device comprises a PI reinforcing sheet (42) and a connector, and the middle of the PI reinforcing sheet (42) is fixedly provided with the connector for collecting information of the electric connection sheet (3).

3. The power cell connection assembly using S-shaped stretchable mounting FPC according to claim 2, characterized in that: The PI reinforcing sheet (42) is provided with mounting holes (43) for mounting on the wire harness isolation plate; the lower end of the PI reinforcing sheet (42) is fixedly provided with a plurality of nickel sheets (44).

4. The power cell connection assembly with S-shaped stretchable FPC mounting according to claim 1, characterized in that: The extension plate is L-shaped.

5. The prismatic battery connection assembly with S-shaped flexible FPC mounting of claim 1, wherein: The first wire harness isolation plate (1) and the second wire harness isolation plate (2) are both U-shaped.

6. The power cell connection assembly with S-shaped stretchable FPC mounting according to claim 5, characterized in that: The two side walls of the first wire harness isolation plate (1) and the two side walls of the second wire harness isolation plate (2) are both provided with buckles.

7. The power cell connection assembly with S-shaped stretchable FPC mounting according to claim 6, characterized in that: The upper end surface of the first wire harness isolation plate (1) and the upper end surface of the second wire harness isolation plate (2) are both provided with openings, and the openings correspond to the plastic hinge joints of the FPC plate (4).

8. The prismatic battery connection assembly with S-shaped flexible FPC mounting of claim 1, wherein: The lower end surface of the FPC plate (4) is provided with a back adhesive (46) for bonding the module upper cover.