High-voltage connector with primary and secondary spring structure

By adopting a male-female spring structure in the high-voltage connector, with an inner spring and an anti-touch pin respectively in the male and female terminals, a double-layer conductive structure is formed, which solves the problems of low overcurrent capacity and wasted space in the existing spring structure and improves the current capacity of the high-voltage connector.

CN223858475UActive Publication Date: 2026-01-30AMPHENOL AUTOMOTIVE CONNECTION SYST CHANGZHOU CO LTD
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Patent Information

Application Number
CN202520237488.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-30
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing high-voltage connectors have low overcurrent capacity due to their spring-loaded structure, and the anti-touch structure requires clearance holes, resulting in wasted space.

Method used

The device adopts a male-female spring structure. The male terminal has an inner spring and an anti-touch pin, and the female terminal has an inner spring and an anti-touch pin. Together, they form a double-layer conductive structure. The male terminal's inner spring is assembled in the anti-touch pin avoidance hole to make reasonable use of space.

Benefits of technology

It improves the overcurrent capability of high-voltage connectors, significantly increasing current carrying capacity within the same volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of connectors, in particular to a high-voltage connector with a primary and secondary spring structure. The high-voltage connector with the male and female spring structure comprises a male terminal and a female terminal sleeve, one end of the male terminal is a flattened connecting end, a connecting cylinder at the other end of the male terminal is internally provided with an anti-touch needle avoiding hole, a male terminal inner spring is preset in the anti-touch needle avoiding hole, and the end part of the connecting cylinder at the other end is provided with a male terminal anti-touch cap. A female terminal inner spring is arranged in the female terminal sleeve, the female terminal sleeve is sleeved on the connecting cylinder at the other end of the male terminal after being internally provided with the female terminal inner spring, an anti-touch needle is arranged in the female terminal inner spring, the anti-touch needle penetrates into the male terminal inner spring, and a female terminal anti-touch cap is sleeved at the front end of the anti-touch needle. According to the high-voltage connector with the child-mother spring structure, an additional child spring structure is assembled in the anti-touch needle avoiding hole, the anti-touch hole is reasonably utilized, and the inner reed and the outer reed carry current at the same time, so that the overcurrent capacity of the high-voltage connector is greatly improved under the same volume and the same wire diameter.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a high pressure connector, especially a high pressure connector with a primary and secondary spring structure. BACKGROUND

[0002] The high pressure connector structure is all adopted independent spring leaf structure, and the independent spring leaf structure has small overcurrent capacity, and the anti-touch structure needs to be avoided, which greatly wastes the connector space.

[0003] When the female end and the male end of the existing high pressure connector structure are matched, the anti-touch needle inside the male end needs to be reserved to avoid the hole, which causes the avoidance space to be wasted. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the above-mentioned defects, and provides a high pressure connector with a primary and secondary spring structure.

[0005] In order to overcome the defects in the background art, the utility model adopts the technical scheme that the high pressure connector with a primary and secondary spring structure includes a male end and a female end sleeve, one end of the male end is a flattened connection end, the other end of the male end is provided with an anti-touch needle avoidance hole in the connecting cylinder, the anti-touch needle avoidance hole is provided with a male end inner spring, the other end of the connecting cylinder is provided with a male end anti-touch cap, the female end sleeve is provided with a female end inner spring, the female end sleeve is provided with the female end inner spring, and the female end sleeve is provided with the female end inner spring.

[0006] According to another embodiment of the utility model, the female end sleeve is further welded with a copper bar.

[0007] According to another embodiment of the utility model, the male end inner spring includes but is not limited to a crown spring, a torsion spring, a wire spring or a wave spring.

[0008] According to another embodiment of the utility model, the material of the anti-touch needle is T2 copper.

[0009] According to another embodiment of the utility model, the flattened connection end of the male end is provided with a threaded connection hole.

[0010] The utility model has the advantages that the high pressure connector with a primary and secondary spring structure is assembled with an additional primary spring structure in the anti-touch needle avoidance hole, the anti-touch hole is reasonably utilized, the inner and outer spring leaves carry current at the same time, the overcurrent capacity of the high pressure connector is greatly improved under the same volume, and the overcurrent capacity of the high pressure connector is greatly improved under the same wire diameter. BRIEF DESCRIPTION OF DRAWINGS

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a structural schematic diagram of the cross-sectional view of this utility model;

[0014] The components include: 1. Male terminal, 2. Male terminal inner spring, 3. Male terminal anti-touch cap, and 4. Copper busbar.

[0015] 5. Anti-touch pin, 6. Female terminal anti-touch cap, 7. Female terminal inner spring, 8. Female terminal sleeve, 9. Anti-touch pin clearance hole. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art without creative effort in accordance with the embodiments of the basic utility model are within the protection scope of this utility model.

[0017] like Figure 1 , 2 As shown, it includes a male terminal 1 and a female terminal sleeve 8. One end of the male terminal 1 is a flattened connection end, and the other end of the connecting sleeve is provided with an anti-touch pin avoidance hole 9. The anti-touch pin avoidance hole 9 is pre-set with a male terminal inner spring 2. The other end of the connecting sleeve is provided with a male terminal anti-touch cap 3. The female terminal sleeve 8 is provided with a female terminal inner spring 7. After the female terminal inner spring 7 is set in the female terminal sleeve 8, it is sleeved on the connecting sleeve at the other end of the male terminal 1. The female terminal inner spring 7 is provided with an anti-touch pin 5. The anti-touch pin 5 passes into the male terminal inner spring 2, and its front end is sleeved with a female terminal anti-touch cap 6. A copper busbar 4 is welded on the female terminal sleeve 8. The flattened connection end of one end of the male terminal 1 is provided with a threaded connection hole.

[0018] The overall structure incorporates a new male terminal inner spring 2 structure, and the anti-touch pin is made of T2 copper material. When the female terminal mates with the male terminal, the female terminal inner spring 7 contacts the outer wall of the male terminal, forming the first conductive layer. Then, the male terminal inner spring 2 contacts the outer wall of the anti-touch pin 5, forming the second conductive layer. Both conductive layers conduct electricity simultaneously, significantly improving the overcurrent capability of the high-voltage connector.

[0019] The male inner spring 2 includes, but is not limited to, a crown spring, a torsion spring, a wire spring, or a wave spring. An additional male inner spring 2 structure is assembled in the anti-touch pin avoiding hole 9, the anti-touch pin avoiding hole 9 is reasonably utilized, the male inner spring 2 and the female inner spring 7 form inner and outer spring blades which simultaneously carry current, so that the overcurrent capacity of the high-voltage connector is greatly improved under the same volume, and the overcurrent capacity of the high-voltage connector is greatly improved under the same wire diameter.

[0020] The above merely provides the preferred embodiments of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A high voltage connector of a pin-and-socket spring structure comprising a pin terminal (1) and a socket terminal sleeve (8), characterized in that: The male terminal (1) has a flattened connection end at one end and a connection cylinder at the other end, the connection cylinder is provided with a touch-proof pin avoiding hole (9), the touch-proof pin avoiding hole (9) is provided with a male terminal inner spring (2), the end of the connection cylinder is provided with a male terminal touch-proof cap (3), the female terminal sleeve (8) is provided with a female terminal inner spring (7), the female terminal sleeve (8) is sleeved on the connection cylinder at the other end of the male terminal (1) after the female terminal inner spring (7) is arranged in the female terminal sleeve (8), the female terminal inner spring (7) is provided with a touch-proof pin (5), the touch-proof pin (5) penetrates into the male terminal inner spring (2) and the front end of the touch-proof pin (5) is sleeved with the female terminal touch-proof cap (6).

2. A high pressure connector of the parent- child spring construction according to claim 1, characterized in that: The female terminal sleeve (8) is welded with a copper bar (4).

3. A high pressure connector of the parent- child spring construction according to claim 1, characterized in that: The male terminal inner spring (2) includes but is not limited to a crown spring, a torsion spring, a wire spring or a wave spring.

4. A high pressure connector of the parent spring construction according to claim 1, characterized in that: The material of the touch-proof pin (5) is T2 copper.

5. A high pressure connector of the parent spring construction according to claim 1, characterized in that: The flattened connection end at one end of the male terminal (1) is provided with a threaded connection hole.