Electric control ceramic PTC heater

Abstract

The utility model is suitable for the technical field of PTC heaters, and provides an electrically-controlled ceramic PTC heater, which comprises an installation shell, and a group of heater main bodies arranged in parallel are arranged in the installation shell. An assembling gap is formed between the two heaters; mounting side plates are respectively arranged on the left side, the right side, the upper side and the lower side of the assembly gap; a mounting cavity is defined by the four mounting side plates, and the upper end face of the mounting cavity is open. A fastener is arranged in the mounting cavity; according to the utility model, a working environment free from external interference is provided for the electric control assembly, and the protection performance of the electric control assembly is effectively improved through the fastener; meanwhile, the heat dissipation performance is greatly improved through the heat dissipation through holes in the mounting cover, the overheating phenomenon is avoided, and stable operation of the heater main body is ensured; in addition, the integrity and continuity of electric energy transmission are guaranteed through the design of the fuse and the protective shell, the heating efficiency and safety are improved, and more comfortable and convenient use experience is brought to a user.

Description

TECHNICAL FIELD

[0001] The utility model belongs to PTC heater technical field especially relates to a take electric control ceramic PTC heater. BACKGROUND

[0002] With the rapid development of modern science and technology, heating technology occupies a pivotal position in many fields, especially in the fields of industrial heating, home heating, automobile electronics and medical equipment, its importance is self-evident, in these application scenarios, the market demand for efficient, safe and controllable heating solutions is increasingly urgent,

[0003] However, the traditional heater design often has the problem of improper installation position of the electric control assembly, specifically, these electric control assemblies are usually installed on the overall exterior of the heater and connected to the interior through a wire, this design not only brings great inconvenience to the later installation work, but also makes the electric control assembly exposed to the external environment for a long time, which is easy to be damaged, in addition, due to the problems of inaccurate temperature control, complex maintenance process and the like, the traditional heater has been unable to meet the high standard requirements of modern application scenarios for intelligentization, high efficiency and safety. UTILITY MODEL CONTENTS

[0004] The utility model provides a take electric control ceramic PTC heater, it aims at solving the electric control assembly of traditional heater external, inconvenient installation and easy to be damaged, temperature control is not accurate, maintenance is complex, difficult to meet the high requirements of modern application to intelligentization, high efficiency and safety.

[0005] The utility model is such implementation, a take electric control ceramic PTC heater, including installation shell, a group of parallelly arranged heater main part is arranged in the installation shell, assembly gap is arranged between two heater, one installation side plate is arranged at the left and right sides and the upper and lower sides of the assembly gap respectively, the installation cavity is formed between four installation side plates, and the upper end surface of the installation cavity is provided with an open setting, the fastener is arranged in the installation cavity, the fastener includes: a plurality of reset springs, a plurality of reset springs are arranged on the side opposite to the left and right sides of the installation side plate, and a plurality of reset springs are equidistantly distributed, a plurality of reset springs are provided with a damper, and one fastening pad is arranged on the side of each side a plurality of reset springs away from the corresponding installation side plate, and the outer surface of the fastening pad is provided with anti-skid lines.

[0006] Preferably, two groups of connecting springs are symmetrically arranged at the two sides of the installation cavity adjacent to the installation cavity, a damper is arranged in the two groups of connecting springs, and a connecting buckle is arranged at the end of the two groups of connecting springs away from the installation shell.

[0007] Preferably, the mounting cavity is provided with a mounting cover, and the mounting cover is provided with a clamping slot hole for connection at each of the four corner positions.

[0008] Preferably, the mounting cover is provided with a sealing strip on the side opposite to the mounting shell.

[0009] Preferably, the upper surface of the mounting cover is provided with two groups of heat dissipation through holes.

[0010] Preferably, the mounting shell is provided with an overheat protection device, and the overheat protection device comprises a fuse, one end of the fuse is connected with the circuit of the heater body, the other end is connected with an external power supply through a wire, and the fuse is provided with a protective shell.

[0011] Preferably, the mounting shell is provided with an electric control board, and the electric control board is electrically connected with the heater body.

[0012] Preferably, the outer diameter of the connecting buckle is matched with the inner diameter of the clamping slot hole.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] Firstly, the device reserves an assembly gap between the two heater bodies and is provided with a tightly enclosed mounting side plate, thereby constructing a closed and stable mounting cavity; this design not only creates a working environment for the electric control assembly that is free from external factors, but also realizes excellent buffering and damping effect through the combination of the return spring and the fastening pad, significantly reducing the vibration and noise level of the electric control assembly during operation; in addition, the tight fit between the mounting cover and the mounting cavity, as well as the design of the clamping slot hole and the connecting buckle, not only greatly improves the convenience of installation and disassembly, but also effectively blocks the invasion of external pollutants such as dust and moisture, thereby ensuring the high stability and safety of the electric control assembly.

[0015] Secondly, the device is provided with heat dissipation through holes on the mounting cover, which significantly improves the heat dissipation performance of the electric control assembly, ensures that the heat generated by the electric control assembly during operation can be discharged in a timely and smooth manner, effectively avoids overheating, thereby ensuring the stable operation of the heater body, in addition, the fuse and its equipped strong protective shell design not only ensure the integrity and continuity of electric energy transmission, but also greatly enhance the protection ability of the fuse, so that it can resist external impact and environmental factors, and ensure that the power supply can be quickly cut off when the heater is abnormal, providing safety protection for users.

[0016] Thirdly, the introduction of the electric control board of the device makes the working temperature of the heater body accurately controlled, when the ambient temperature or the working temperature of the heater body is lower than the set value, the electric control board will automatically start or increase the heating power to increase the temperature, and when the temperature reaches or exceeds the set value, the heating power will be reduced or the heating will be stopped to keep the temperature within the set range, this intelligent control method not only improves the heating efficiency and safety of the heater body, but also provides users with more comfortable and convenient use experience. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 3 is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 4 is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 5 is a top view of the utility model;

[0022] In the figure: 1, installation shell; 2, heater body; 3, installation side plate; 4, reset spring; 5, fastening pad; 6, connecting spring; 7, connecting buckle; 8, installation cover; 9, clamping groove hole; 10, sealing strip; 11, heat dissipation through hole; 12, overheat protection device; 13, electric control board. DETAILED DESCRIPTION

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the description and the drawings are to be regarded as illustrative in nature and are not intended to be limiting of the application; the terminology used in the description and the claims of the present application and the above description of drawings includes the terms specifically mentioned above, as well as their derivatives.

[0024] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment. It is explicitly contemplated that embodiments described herein can be combined with each other.

[0025] This utility model embodiment provides an electrically controlled ceramic PTC heater, such as... Figures 1-5 As shown, the device includes a mounting housing 1, within which a set of heater bodies 2 arranged in parallel are disposed; an assembly gap is provided between two heaters; a mounting side plate 3 is respectively disposed on the left and right sides and the top and bottom sides of the assembly gap; the four mounting side plates 3 enclose a mounting cavity, the upper end face of which is open; fasteners are disposed within the mounting cavity; the fasteners include: a plurality of return springs 4, the plurality of return springs 4 being disposed on the opposite side of the left and right mounting side plates 3, the plurality of return springs 4 being equidistantly distributed; each of the plurality of return springs 4 is provided with a damper; on each side of the plurality of return springs 4 away from the corresponding mounting side plate 3, the same fastening pad 5 is respectively disposed, the outer surface of the fastening pad 5 being provided with anti-slip texture.

[0026] It should be noted that traditional heaters have externally mounted electrical control components, which are inconvenient to install, easily damaged, have inaccurate temperature control, and are complex to maintain, making it difficult to meet the high requirements of modern applications for intelligence, efficiency, and safety. This solution addresses these issues by reserving an assembly gap between the heater body 2 and installing a tightly enclosed mounting side plate 3, creating a closed and stable mounting cavity. This provides the electrical control components with a working environment free from external interference. Furthermore, the combination of the return spring 4 and the damper effectively reduces vibration and noise, ensuring the high stability and safety of the electrical control components. Secondly, the heat dissipation holes 11 on the mounting cover 8 significantly improve heat dissipation performance, preventing overheating and ensuring the stable operation of the heater body 2. At the same time, the fuse and its robust protective shell design enhance the integrity of power transmission and the protection capability of the fuse, ensuring that the power can be quickly cut off in abnormal situations, protecting user safety. Finally, the introduction of the electrical control board 13 enables precise control of the operating temperature of the heater body 2, not only improving heating efficiency and safety but also providing users with a more comfortable and convenient user experience.

[0027] Specifically, in this embodiment, the solution mainly includes a mounting housing 1, inside which two parallel heater bodies 2 are arranged; to avoid exposing the electronic control components to the external environment, an assembly gap is reserved between the two heater bodies 2; a mounting side plate 3 is installed on the left and right sides and the top and bottom sides of the assembly gap; these four side plates tightly enclose each other to form a closed and stable mounting cavity, providing the electronic control components with a working environment free from external interference;

[0028] The upper end face of the installation cavity is designed to be open, which not only facilitates the installation of the electric control assembly, but also simplifies the subsequent maintenance work; fasteners are arranged in the installation cavity to ensure the stability of the installation of the electric control assembly; the fasteners are composed of a series of return springs 4 equidistantly distributed on the opposite side of the installation side plate 3; the return springs 4 not only provide the electric control assembly with necessary elastic support, but also play an excellent buffering and damping role when the electric control assembly is subjected to external force impact or temperature change;

[0029] In addition, a damper is embedded in each return spring 4, which further enhances the damping effect and significantly reduces the vibration and noise of the electric control assembly during operation; the end of each return spring 4 away from the installation side plate 3 is connected with a fastening pad 5, which not only uniformly transmits the elastic force of the return spring 4 to the electric control assembly, but also effectively increases the friction force through the anti-slip pattern on the outer surface to prevent displacement of the electric control assembly during vibration or temperature change.

[0030] As shown in the further preferred embodiment of the utility model, Figure 1 The installation shell 1 is symmetrically provided with two groups of connecting springs 6 adjacent to the two sides of the installation cavity, the two groups of connecting springs 6 are both provided with dampers, and the ends of the two groups of connecting springs 6 away from the installation shell 1 are both provided with connecting buckles 7.

[0031] In this embodiment, the connecting buckle 7 is designed to be stably connected with the external structure, and the connecting spring 6 is provided with an elastic structure for the connecting buckle 7; the elastic structure enables the connecting buckle 7 to have certain buffering and adaptive capacity when connected with the external structure, so that the connecting buckle 7 and the external structure are tightly and stably connected.

[0032] As shown in the further preferred embodiment of the utility model, Figure 1 The installation cavity is provided with an installation cover 8, and the installation cover 8 is provided with a clamping groove hole 9 for connection at each corner position.

[0033] In this embodiment, the installation cover 8 is used to close the installation cavity to protect the internal electric control assembly, and the clamping groove hole 9 is provided at each corner position of the installation cover 8; the clamping groove hole 9 is designed to be connected with the connecting buckle 7, the connecting buckle is connected with the clamping groove hole 9, and the elastic setting of the connecting spring 6 enables the connecting buckle to be in the clamping groove hole 9, so that the installation cover 8 can be firmly fixed on the installation cavity.

[0034] As shown in the further preferred embodiment of the utility model, Figure 1 The installation cover 8 is provided with a sealing strip 10 on the opposite side of the installation shell 1.

[0035] In the embodiment, the mounting cover 8 is designed to seal the mounting cavity to protect the electric control components inside from external interference; at four corner positions of the mounting cover 8, card slot holes 9 are formed; the main function of the card slot holes 9 is to cooperate with the connecting buckles 7, and the elastic setting of the connecting spring 6 gives the connecting buckles 7 certain elasticity and adaptability, so that the connecting buckles 7 can be smoothly inserted into the card slot holes 9 and firmly fixed on the mounting cover 8 under the action of the connecting buckles 7; the elastic setting not only ensures that the mounting cover 8 can be closely attached to the mounting cavity to prevent the invasion of external pollutants such as dust and moisture, but also makes the mounting and dismounting process more convenient and flexible.

[0036] As shown in the further preferred embodiment of the utility model, Figures 1-5 Two groups of heat dissipation through holes 11 are formed on the upper surface of the mounting cover 8.

[0037] In the embodiment, the main function of the heat dissipation through holes 11 is to enhance the heat dissipation performance of the heater, so as to ensure that the heat generated by the electric control components during the working process can be timely and effectively dissipated, thereby avoiding the occurrence of overheating and ensuring the stable operation of the heater.

[0038] As shown in the further preferred embodiment of the utility model, Figure 5 The mounting shell 1 is provided with an overheat protection device 12, the overheat protection device 12 comprises a fuse, one end of the fuse is connected with the circuit of the heater main body 2, the other end is connected with the external power supply through a wire, and a protection shell is arranged outside the fuse.

[0039] In the embodiment, one end of the fuse is closely connected with the circuit of the heater main body 2, responsible for stably transmitting the electric energy of the external power supply to the heater main body 2 to drive it to work normally; the other end is connected with the external power supply through a special wire, ensuring the integrity and continuity of the electric energy transmission.

[0040] In order to further enhance the protection effect of the fuse, a firm protection shell is additionally arranged outside the fuse; the protection shell not only provides additional physical protection for the fuse to prevent it from being damaged due to external force or environmental factors, but also can isolate external heat to a certain extent, so as to ensure that the fuse can work in a more stable and safe environment.

[0041] When the heater main body 2 is overheated due to some reasons such as current overload and high environmental temperature, the metal conductor inside the fuse will gradually soften and eventually melt due to heat; this melting process will quickly cut off the circuit connection between the heater main body 2 and the external power supply, thereby effectively preventing the current from continuing to flow into the heater main body 2 and avoiding the safety hazards such as fire and short circuit that may be caused by overheating.

[0042] The utility model further preferable embodiment as shown in the figure, the inside of mounting shell 1 is provided with electric control board 13, electric control board 13 and heater main body 2 between electric connection. Figure 5

[0043] In this embodiment, when the ambient temperature or the working temperature of the heater main body 2 is lower than the set value, the electric control board 13 sends a heating instruction to the heater main body 2 to start or increase the heating power to increase the temperature. On the contrary, when the temperature reaches or exceeds the set value, the electric control board 13 sends an instruction to the heater main body 2 in time to reduce the heating power or stop heating to keep the temperature within the set range, realizing accurate control of the working temperature of the heater main body 2, improving the heating efficiency and safety of the heater main body 2, and providing users with more comfortable and convenient use experience.

[0044] The utility model further preferable embodiment as shown in the figure, Figure 1 The outer diameter size of the connecting buckle 7 is matched with the inner diameter size of the clamping groove hole 9.

[0045] In this embodiment, the matched size can prevent loosening caused by vibration or external force. The close fit ensures that the electric control assembly can maintain a stable connection state during long-term use, avoiding performance degradation or safety hazards caused by loosening.

[0046] Working principle: two heater main bodies 2 are designed inside the mounting shell 1, and an assembly gap is reserved between them to install the electric control assembly. In order to avoid direct exposure of the electric control assembly to the external environment, tightly enclosing mounting side plates 3 are installed on the left and right sides and the upper and lower sides of the assembly gap. The four mounting side plates 3 form a closed and stable mounting cavity, providing an interference-free working environment for the electric control assembly.

[0047] The upper end face of the mounting cavity is designed as an open structure, which not only facilitates the installation process of the electric control assembly, but also simplifies the subsequent maintenance work. In order to ensure the stability of the electric control assembly in the mounting cavity, fasteners are configured in the mounting cavity. The fasteners are composed of return springs 4 distributed equidistantly on the opposite side of the left and right mounting side plates 3. They not only provide necessary elastic support for the electric control assembly, but also play an excellent buffering and shock-absorbing role when the electric control assembly is subjected to external force impact or temperature change.

[0048] ​In order to further enhance the damping effect, a damper is embedded in each return spring 4, which significantly reduces the vibration and noise of the electric control assembly during operation; each side of the return spring 4 away from the mounting side plate 3 is connected with a fastening pad 5, which not only uniformly transmits the elastic force of the return spring 4 to the electric control assembly, but also effectively increases the friction by the anti-slip pattern on the outer surface, preventing displacement of the electric control assembly when vibrating or changing temperature.

[0049] In order to close the mounting cavity and protect the internal electric control assembly, a mounting cover 8 is provided on the mounting cavity; four corner positions of the mounting cover 8 are provided with clamping slot holes 9, which are designed to be connected with the connecting buckle 7; the connecting buckle 7 is elastically arranged through the connecting spring 6, which can be smoothly inserted into the clamping slot hole 9 and firmly fixed on the mounting cover 8 under the action of the connecting buckle 7; this elastic arrangement not only ensures that the mounting cover 8 can be tightly attached to the mounting cavity, preventing the intrusion of external pollutants such as dust and moisture, but also makes the installation and removal process more convenient and flexible.

[0050] Meanwhile, the mounting cover 8 is provided with heat dissipation through holes 11 to enhance the heat dissipation performance of the heater, ensuring that the heat generated by the electric control assembly during operation can be timely and effectively dissipated, thereby avoiding overheating and ensuring stable operation of the heater.

[0051] In addition, a fuse is provided in the mounting shell 1; one end of the fuse is tightly connected with the circuit of the heater body 2, responsible for stably transmitting the electric energy from the external power source to the heater body 2 to drive it to work normally; the other end is connected with the external power source through a dedicated wire, ensuring the integrity and continuity of the electric energy transmission; in order to further enhance the protection effect of the fuse, a sturdy protective shell is installed outside the fuse, which not only provides additional physical protection for the fuse to prevent it from being damaged by external force or environmental factors, but also isolates external heat to some extent, ensuring that the fuse can work in a more stable and safe environment.

[0052] The electric control board 13 is used to control the working temperature of the heater body 2; when the ambient temperature or the working temperature of the heater body 2 is lower than the set value, the electric control board 13 sends a heating instruction to the heater body 2 to start or increase the heating power to increase the temperature; on the contrary, when the temperature reaches or exceeds the set value, the electric control board 13 sends an instruction to the heater body 2 to reduce the heating power or stop heating to keep the temperature within the set range; this intelligent control method not only improves the heating efficiency and safety of the heater, but also provides users with a more comfortable and convenient use experience.

[0053] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the action sequence described, because according to the present application, some steps can be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.

[0054] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other ways. For example, the device embodiments described above are only illustrative, for example, the division of the above units, actual implementation can have another division way, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point, the coupling or communication connection between the displayed or discussed each other can be through some interface, indirect coupling or communication connection between devices or units, which can be electrical or other forms.

[0055] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they can be located in one place, or they can be distributed on multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0056] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features of the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope of the present application.

Claims

1. An electrically controlled ceramic PTC heater characterized by, Include: Install the shell (1); A set of parallel heaters (2) are arranged in the installation shell (1); Two said heaters are provided with assembly gap; The left and right sides and the upper and lower sides of the assembly gap are respectively provided with one installation side plate (3); Four said installation side plates (3) are surrounded to form an installation cavity, and the upper end face of the installation cavity is provided with an open end; The installation cavity is provided with a fastener; The fastener comprises: A plurality of return springs (4), a plurality of said return springs (4) are arranged on the side opposite to the installation side plate (3) on the left and right sides, and a plurality of said return springs (4) are equidistantly distributed; A plurality of said return springs (4) are provided with dampers; Each side of a plurality of said return springs (4) is provided with a same fastening pad (5) away from the corresponding installation side plate (3), and the outer surface of the fastening pad (5) is provided with anti-skid lines.

2. The electrically controlled ceramic PTC heater according to claim 1, wherein Two groups of connecting springs (6) are symmetrically arranged on both sides of the installation shell (1) adjacent to the installation cavity, two groups of said connecting springs (6) are provided with dampers, and one end of two groups of said connecting springs (6) away from the installation shell (1) is provided with a connecting buckle (7).

3. The electrically controlled ceramic PTC heater according to claim 1, wherein The installation cavity is provided with an installation cover (8), and the installation cover (8) is provided with a clamping slot hole (9) for connection at four corner positions.

4. The electrically controlled ceramic PTC heater according to claim 3, wherein The side opposite to the installation shell (1) of the installation cover (8) is provided with a sealing strip (10).

5. The electrically controlled ceramic PTC heater according to claim 4, wherein Two groups of heat dissipation through holes (11) are provided through the upper surface of the installation cover (8).

6. An electrically controlled ceramic PTC heater as claimed in claim 4, wherein, The installation shell (1) is provided with an overheat protection device (12), the overheat protection device (12) comprises a fuse, one end of the fuse is connected with the circuit of the heater body (2), the other end is connected with the external power supply through the wire, and the fuse is provided with a protection shell outside.

7. An electrically controlled ceramic PTC heater according to claim 6, wherein The installation shell (1) is provided with an electric control board (13), and the electric control board (13) and the heater body (2) are electrically connected.

8. The electrically controlled ceramic PTC heater according to claim 2, wherein The outer diameter size of the connecting buckle (7) is matched with the inner diameter size of the clamping slot hole (9).

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