Product full-process unit andon system

Abstract

The utility model discloses a product full-process unit lamp installation system, comprising an input module used for receiving a plurality of signals related to a product processing process; the output end of the input module is electrically connected with the signal receiving end of the processing module; the input end of the output module is electrically connected with the control output end of the processing module; the feedback module comprises a data collection unit, a data analysis unit, a decision support unit and a communication unit, the feedback module collects operation data from the monitoring module, analyzes the data to identify potential opportunities for improving the production process, and according to the analysis result, the decision support system generates optimization suggestions; and the suggestions are sent to the processing module and the monitoring module through the communication unit, and through the additional arrangement of the feedback module, deep analysis and optimization suggestions based on data can be provided, so that the adaptive adjustment capability and the intelligent level of the system are enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial automation technical field, concretely is a product whole process unit system of installing a light. BACKGROUND

[0002] The product whole process unit is a kind of equipment for the automatic assembly and processing of product on production line. It is usually composed of multiple workstations, each workstation is responsible for different processes, such as assembly, welding, spraying, etc. The product whole process unit can be customized according to the design requirements and production process of product, to realize automated production, improve production efficiency and product quality. The light installation system is a system for monitoring and controlling lighting equipment. Through the light installation system, users can remotely control the switch, brightness and color of the light, to achieve energy-saving and comfortable lighting effect.

[0003] The product whole process unit light installation system refers to the light installation system applied in the product whole process unit. This system can be used to monitor and control the lighting equipment in the unit, to ensure sufficient and safe lighting in the working area.

[0004] Through retrieval, the prior art discloses a light installation system, which comprises: a device; an intelligent warning light connected with the device, used to change the lighting state according to the state signal of the device and obtain the state information of the device; an intelligent gateway connected with the intelligent warning light, used to obtain the state information or lighting state information from the intelligent warning light and send the state information or lighting state information to a management platform; and a management platform connected with the intelligent gateway, used to obtain the state information or lighting state information and process the state information or lighting state information. Through the above-mentioned mode, the rapid feedback of alarm information is realized, and online data collection and transmission are realized.

[0005] However, the device and the prior art still have the following defects:

[0006] The feedback mechanism of part of the system in the product whole process unit light installation system may not be perfect, which cannot effectively feed back the monitoring data to the processing module for real-time adjustment and optimization, reducing the self-adaptive ability and intelligent degree of the system.

[0007] And the existing light installation system, the information processing is not timely or not accurate, the processing of real-time monitoring data may be delayed or the processing algorithm is not accurate enough, resulting in that the system is not sensitive enough or the processing result is not accurate enough, affecting the efficiency and quality of production process. INVENTION CONTENTS

[0008] The utility model aims at providing a product whole process unit light installation system to solve the problems in the above background technology.

[0009] To achieve the above object, the utility model provides the following technical scheme:

[0010] A product whole process machine set light system, including input module, for receiving a plurality of signals related to product processing process;

[0011] Processing module, the output of input module is electrically connected with the signal receiving end of processing module, for analyzing the signal received by input module and generating control output instruction;

[0012] Output module, the input of output module is electrically connected with the control output end of processing module, for according to the control output instruction generated by processing module executes relevant operation;

[0013] Monitoring module, for real-time monitoring the running state of the system;

[0014] Feedback module, the feedback module includes data collection unit, data analysis unit, decision support unit and communication unit, the data collection unit collects system running state data from the monitoring module, the data analysis unit is electrically connected with data collection unit, for the depth analysis and trend prediction of the data collected, the decision support unit is electrically connected with the data analysis unit, for according to the analysis result proposes optimization suggestion and adjustment scheme, the communication unit is electrically connected with the output of decision support unit, the optimization suggestion and adjustment scheme of communication unit are fed back to processing module and monitoring module of decision support unit, to adjust operating parameter and improve system operation strategy.

[0015] Preferably, the input module includes temperature sensor, pressure sensor and displacement sensor, and the output ends of the temperature sensor, pressure sensor and displacement sensor are electrically connected with the processing module.

[0016] Preferably, the output module includes machine set parameter adjustment and alarm module, the machine set parameter adjustment is the operating parameter of adjusting the machine on production line, and the alarm module is a visual module and an auditory module.

[0017] Preferably, the monitoring module is an independent unit, and the monitoring module includes the running state, performance index and possible fault alarm information of the system module, to ensure that each component of the system operates according to predetermined parameters and efficiency.

[0018] Compared with the prior art, the utility model has the beneficial effects that:

[0019] 1. Through the design of integrated processing module and monitoring module, the system can quickly respond to data changes on the production line, real-time processing instructions are generated, data processing delay is reduced, and the continuity and efficiency of the production process are ensured.

[0020] 2、 the feedback module collects operation data from the monitoring module, analyzes the data to identify potential opportunities for improving the production process, and generates optimization suggestions based on the analysis results, and sends the suggestions to the processing module and the monitoring module through the communication unit, through the addition of the feedback module, in-depth data-based analysis and optimization suggestions can be provided, thereby enhancing the adaptive adjustment capability and intelligent level of the system.

[0021] Other features and advantages of the present application will be described in the following description, and some of them will become apparent from the description, or will be understood through implementation of the present application. The purpose and other advantages of the present application can be achieved and obtained through the structure indicated in the description and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The system block diagram of the present application. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0024] The traditional light system is a tool for real-time monitoring of the production line state, which prompts problems in the production process through visual signals (such as light) so that the management layer and the workers can respond quickly.

[0025] The function of the traditional light system: different colored lights are used on the production line to indicate the production state, such as normal operation, warning or production stop, etc., and workers can manually trigger the light system to get help when they encounter problems.

[0026] Please refer to Figure 1 The embodiments provided by the present application:

[0027] A product full-process machine set light system, comprising an input module for receiving a plurality of signals related to the product processing process;

[0028] Specifically, the input module includes a temperature sensor, a pressure sensor and a displacement sensor, the output ends of the temperature sensor, the pressure sensor and the displacement sensor are electrically connected with the processing module, and the temperature sensor, the pressure sensor and the displacement sensor are installed at the key production line position.

[0029] Among them, in the system, the input module can be regarded as a modern light trigger. In addition to manual input, it can also automatically receive various signals from the production line, such as equipment abnormalities, production speed reduction, etc., and automatically trigger warning signals.

[0030] These sensors are responsible for real-time monitoring of key parameters in the production process and transmitting data to the processing module. The types of signals that sensors can detect include the operating temperature of the machine, pressure levels, and processing speed, etc.

[0031] The processing module is electrically connected to the signal receiving end of the input module, which is used to analyze the signals received by the input module and generate control output instructions;

[0032] Among them, the processing module includes a central processing unit and built-in data analysis software. The processing module receives data from the input module, uses pre-set algorithms for rapid analysis, and generates corresponding processing instructions. For example, if the equipment overheats, the processing module will calculate the appropriate cooling parameters and send them to the output module.

[0033] The output module is electrically connected to the control output end of the processing module, which is used to execute related operations according to the control output instructions generated by the processing module;

[0034] Specifically, the output module includes machine parameter adjustment and alarm module. The machine parameter adjustment is to adjust the operating parameters of the machines on the production line, and the alarm module is the visual module and the auditory module. The visual module can be various colored light warnings, and the auditory module can be alarms, buzzers, etc.

[0035] Among them, the output module is equivalent to the visual or auditory signal part in the traditional light system. After receiving the instructions from the processing module, the output module can control the opening of the warning light and execute operations such as red light warning stop, yellow light warning speed reduction, etc.

[0036] According to the instructions of the processing module, the output module adjusts the machine parameters on the production line or starts the alarm when necessary. For example, when the processing module sends a cooling instruction, the actuator of the output module will adjust the temperature control device of the corresponding machine.

[0037] The monitoring module is used to monitor the running state of the system in real time;

[0038] The monitoring module is an independent unit that includes the running state, performance indicators, and possible fault alarm information of the system module, ensuring that each component of the system operates according to the predetermined parameters and efficiency. The monitoring module displays the overall running state of the system in real time, including the performance of each module and the overall efficiency of the system. The monitoring module can also detect any abnormalities or faults in the system and immediately report them to the management personnel.

[0039] Among them, the monitoring module expands the monitoring function of the traditional light, not only limited to display the current problem, but also includes real-time monitoring of the entire production process, providing a more comprehensive data view.

[0040] The feedback module includes a data collection unit, a data analysis unit, a decision support unit and a communication unit, the data collection unit collects system running state data from the monitoring module, such as machine running speed, temperature, pressure and other key performance parameters, as well as any fault or abnormal alarm generated by the system, which is the basis for the function execution of the feedback module.

[0041] The data analysis unit is electrically connected with the data collection unit, which is used for deep analysis and trend prediction of the collected data, the data analysis unit can use statistical analysis and machine learning algorithm to analyze the collected data and predict potential failures and performance decline, and provide forward-looking maintenance suggestions for the system.

[0042] The decision support unit is electrically connected with the data analysis unit, which is used for making optimization suggestions and adjustment schemes according to the analysis results, and generating specific operation suggestions such as adjusting the production line speed, temperature setting or other key parameters to optimize system performance and reduce failure occurrence.

[0043] The communication unit is electrically connected with the output end of the decision support unit, and the communication unit feeds back the optimization suggestions and adjustment schemes of the decision support unit to the processing module and the monitoring module to adjust the operation parameters and improve the system operation strategy, so that the system can be self-adjusted and optimized according to the real-time feedback, realizing higher automation and intelligentization.

[0044] In the modern light system, a feedback loop is provided, which can automatically make optimization suggestions based on data analysis results, such as adjusting the production process to prevent future production interruption.

[0045] Overall, the whole-process unit light system is a highly integrated and automated light system of the traditional light system, which not only provides visual or audible warning when specific problems occur on the production line, but also can prevent problems from occurring and optimize the production process through intelligent analysis and feedback mechanism, which significantly improves production efficiency and quality, reduces the influence of human error and machine failure, and is a modern and intelligent upgrade of the traditional light system.

[0046] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A product through-flow machine set lighting system, characterized by: The system comprises an input module for receiving a plurality of signals related to the product processing process; a processing module, the output end of the input module being electrically connected to the signal receiving end of the processing module, for analyzing the signals received by the input module and generating control output instructions; an output module, the input end of the output module being electrically connected to the control output end of the processing module, for performing related operations according to the control output instructions generated by the processing module; a monitoring module for real-time monitoring of the running state of the system; a feedback module, the feedback module comprising a data collection unit, a data analysis unit, a decision support unit and a communication unit, the data collection unit collecting system running state data from the monitoring module, the data analysis unit being electrically connected to the data collection unit for in-depth analysis and trend prediction of the collected data, the decision support unit being electrically connected to the data analysis unit for proposing optimization suggestions and adjustment schemes according to the analysis results, the communication unit being electrically connected to the output end of the decision support unit, the communication unit feeding back the optimization suggestions and adjustment schemes of the decision support unit to the processing module and the monitoring module to adjust the operation parameters and improve the system running strategy.

2. The product flow line machine set lighting system according to claim 1, wherein: The input module comprises temperature sensors, pressure sensors and displacement sensors, the output ends of the temperature sensors, pressure sensors and displacement sensors being electrically connected to the processing module.

3. The product flow line machine set lighting system of claim 1, wherein: The output module comprises a machine group parameter adjustment and an alarm module, the machine group parameter adjustment being the adjustment of the running parameters of the machines on the production line, and the alarm module being a visual module and an auditory module.

4. The product flow line machine set lighting system of claim 1, wherein: The monitoring module is an independent unit, the monitoring module comprising the running state, performance indicators and possible fault alarm information of the system module, ensuring that each component of the system operates according to the predetermined parameters and efficiency.

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