Static conductive rubber industrial floor mat

The three-stage detachable assembly structure of the conductive rubber industrial floor mat solves the problem of replacing the entire floor mat as in traditional floor mats, allowing for the individual replacement of locally damaged components, reducing maintenance costs and preventing static electricity buildup.

CN223860546UActive Publication Date: 2026-02-03HUBEI GUANLING SPORTS DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520740472.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-02-03
Estimated Expiration
2035-04-18

AI Technical Summary

Technical Problem

Traditional industrial floor mats use a monolithic structure, which means that the entire mat needs to be replaced when there is partial damage, resulting in material waste and downtime losses. In addition, the maintenance process is complicated and time-consuming.

Method used

It adopts a three-level detachable assembly structure, including a buffer pad, a top pad, and a bottom pad. Through the cooperation of mounting holes, connecting pipes, and plug pipes, individual replacement of local components can be achieved. The conductive sheet and conductive rubber material are combined to construct an electrostatic conductive path.

Benefits of technology

It enables the individual replacement of local components, reduces maintenance costs, improves the economic efficiency of equipment use and production continuity, and avoids the safety hazards of static electricity accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ground mats, and particularly relates to a static conductive rubber industrial ground mat which comprises a buffering mat, a top mat is arranged at the top of the buffering mat, a bottom mat is arranged at the bottom of the buffering mat, and mounting holes are formed in the four corners of the outer wall of the buffering mat in a penetrating mode. Connecting pipes extending into the mounting holes are fixed to the four corners of the top of the bottom cushion, inserting pipes extending into the connecting pipes are fixed to the four corners of the bottom of the top cushion, a plurality of elastic pieces are arrayed at the edges of the bottom ends of the inserting pipes in the circumferential direction, and the middles of the elastic pieces protrude outwards. A limiting ring matched with the elastic piece is arranged in the connecting pipe. A plurality of conducting strips are arranged on the upper side and the lower side of the buffer pad; the cushion pad, the bottom pad and the top pad can be matched to form a three-stage detachable assembly structure; when a local assembly is damaged, only the top cushion, the bottom cushion or the buffer cushion needs to be replaced independently, overall replacement is not needed, the maintenance cost is reduced, and the using economical efficiency of equipment is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of floor mat technology, specifically relating to a conductive rubber industrial floor mat. Background Technology

[0002] As an important functional flooring material, floor mats are widely used in scenarios that are sensitive to static electricity or have flammable and explosive risks, such as electronics manufacturing, chemical production, and warehousing and logistics, thanks to their excellent conductivity and safety protection properties. These floor mats effectively prevent safety hazards such as damage to electronic components and dust explosions caused by static electricity accumulation by conducting static electricity to the ground, making them an indispensable infrastructure in industrial production environments.

[0003] Problems with existing technology:

[0004] However, traditional industrial floor mats generally adopt a monolithic structural design, which reveals significant defects during long-term use. When local areas are damaged due to long-term wear, chemical corrosion, or mechanical impact, the limitations of the monolithic structure prevent individual replacement of damaged parts, necessitating the replacement of the entire mat. This maintenance method not only wastes a large amount of undamaged materials but also leads to prolonged downtime in production areas, resulting in high downtime losses. Especially in large-area scenarios such as workshops and warehouses, floor mat replacement involves complex dismantling and installation procedures, making the time and labor costs particularly prominent and seriously affecting the continuity and efficiency of industrial production. Utility Model Content

[0005] The purpose of this invention is to provide a conductive rubber industrial floor mat that allows the cushioning pad, bottom pad, and top pad to be assembled into a three-stage detachable assembly structure. When a local component is damaged, only the top pad, bottom pad, or cushioning pad needs to be replaced individually, without the need for a complete replacement, thus reducing maintenance costs and improving the economic efficiency of equipment use.

[0006] The specific technical solution adopted by this utility model is as follows:

[0007] A conductive rubber industrial floor mat includes a cushioning pad, a top pad at the top of the cushioning pad, a bottom pad at the bottom of the cushioning pad, mounting holes through the four corners of the outer wall of the cushioning pad, connecting pipes extending into the mounting holes fixed at the top four corners of the bottom pad, and insertion pipes extending into the connecting pipes fixed at the bottom four corners of the top pad, with multiple elastic pieces arranged in a circumferential direction at the bottom edge of the insertion pipe, the center of the elastic pieces protruding outward, and a limiting ring that cooperates with the elastic pieces provided inside the connecting pipe.

[0008] Multiple conductive sheets are provided on the upper and lower sides of the buffer pad, and conductive wires are provided between the outer walls of the upper and lower conductive sheets. Both the top pad and the bottom pad are made of conductive rubber.

[0009] The buffer pad has multiple slots arranged at equal intervals on one of its adjacent side walls, and multiple inserts arranged at equal intervals on the other adjacent side walls. When two buffer pads are joined together, the inserts are inserted into the slots, and the outer wall of the inserts has multiple through holes.

[0010] The outer walls of both the top and bottom pads are provided with multiple anti-slip patterns.

[0011] The outer wall of the buffer pad has multiple buffer holes arranged in an equidistant array.

[0012] The technical effects achieved by this utility model are as follows:

[0013] This invention forms a three-stage detachable assembly structure by using the mounting holes at the four corners of the buffer pad, the connecting pipe of the bottom pad, and the insertion pipe of the top pad. When a local component is damaged, only the top pad, bottom pad, or buffer pad needs to be replaced individually, without the need for overall replacement, which reduces maintenance costs and improves the economic efficiency of equipment use.

[0014] Adjacent cushioning pads are joined together by slots and inserts. The through holes on the outer wall of the inserts and the inner wall of the slots form multiple points of contact, which significantly increases the splicing friction and prevents the floor mats from shifting or separating due to force during use, thus ensuring the integrity and stability of large-area laying.

[0015] The conductive sheets on the upper and lower surfaces of the cushioning pad form a continuous conductive network through conductive wires. Combined with the conductive rubber material of the top and bottom pads, a surface electrostatic conductive path is constructed, which can conduct the static charge generated by human walking to the ground, eliminating the risk of flammability and explosion caused by static accumulation at the source. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the carpet splicing structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the buffer pad structure of this utility model;

[0018] Figure 3 This is a structural schematic diagram of the top pad and bottom pad of this utility model;

[0019] Figure 4 This is a schematic diagram of the insertion tube structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the connecting pipe structure of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Buffer pad; 2. Top pad; 3. Bottom pad; 4. Connecting pipe; 5. Insertion pipe; 6. Limiting ring; 7. Elastic sheet; 8. Mounting hole; 9. Conductive sheet; 10. Slot; 11. Insert. Detailed Implementation

[0023] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0024] like Figures 1-5 As shown, a conductive rubber industrial floor mat includes a cushioning pad 1, a top pad 2 at the top of the cushioning pad 1, and a bottom pad 3 at the bottom of the cushioning pad 1. Mounting holes 8 are provided through the four corners of the outer wall of the cushioning pad 1. Connecting pipes 4 extending into the mounting holes 8 are fixed to the four top corners of the bottom pad 3. Insertion pipes 5 extending into the connecting pipes 4 are fixed to the four bottom corners of the top pad 2. Multiple elastic pieces 7 are arranged in a circumferential array at the bottom edge of the insertion pipe 5, with the center of each elastic piece 7 protruding outwards. A limiting ring 6 that cooperates with the elastic piece 7 is provided inside the connecting pipe 4. Multiple cushioning holes are arranged equidistantly on the outer wall of the cushioning pad 1.

[0025] Based on the above structure, when assembling the carpet, the connecting pipes 4 at the four corners of the bottom pad 3 are inserted into the mounting holes 8 on the buffer pad 1. Then, the insertion pipe 5 on the top pad 2 is inserted into the connecting pipe 4, and the elastic piece 7 is pressed down to move below the limiting ring 6, thus completing the stable assembly of the buffer pad 1, top pad 2, and bottom pad 3. The carpet adopts a modular design, which facilitates the disassembly and replacement of the buffer pad 1, top pad 2, and bottom pad 3. Partial damage does not require replacement of the entire unit, reducing costs and increasing the practicality of the equipment. The buffer holes increase the buffering effect of the equipment and also reduce the production cost of the buffer pad 1. The protrusion on the elastic piece 7 is located below the limiting ring 6 and slides inside the connecting pipe 4, which improves the stability of the equipment during buffering.

[0026] like Figure 2 As shown, multiple conductive sheets 9 are provided on the upper and lower sides of the buffer pad 1, and conductive wires are provided between the outer walls of the upper and lower conductive sheets 9. The top pad 2 and the bottom pad 3 are both made of conductive rubber.

[0027] Based on the above structure, a static electricity conductive path is formed, which avoids the accumulation of static electricity, giving the equipment a static electricity conductive effect. This prevents static electricity from being generated when people walk on it, thus increasing the practicality of the equipment.

[0028] like Figures 1-2As shown, one of the adjacent side walls of the buffer pad 1 has multiple slots 10 arranged at equal intervals, and the other adjacent side wall of the buffer pad 1 has multiple inserts 11 arranged at equal intervals. When the two buffer pads 1 are spliced ​​together, the inserts 11 are inserted into the slots 10, and the outer wall of the inserts 11 has multiple through holes.

[0029] According to the above structure, when splicing carpets, the insert 11 on the cushioning pad 1 is inserted into another slot 10. The through hole provided on the insert 11 can effectively increase the friction between the insert 11 and the slot 10, thereby improving the stability and firmness of the connection between carpets.

[0030] like Figure 1 As shown, the outer walls of both the top pad 2 and the bottom pad 3 are provided with multiple anti-slip patterns.

[0031] Based on the above structure, the anti-slip texture improves the stability and safety of the equipment and prevents people from slipping on it.

[0032] The working principle of this utility model is as follows: When assembling the carpet, the connecting tubes 4 on the four corners of the bottom pad 3 are inserted into the mounting holes 8 on the buffer pad 1, and then the insert tube 5 on the top pad 2 is inserted into the connecting tube 4. The elastic piece 7 is pressed to move its protruding part to below the limiting ring 6, thus completing the stable assembly of the buffer pad 1, the top pad 2 and the bottom pad 3. When the carpet needs to be spliced, the insert piece 11 on the buffer pad 1 is inserted into the slot 10 of another buffer pad 1. The through hole on the insert piece 11 increases the friction between the insert piece and the slot 10, thereby improving the connection stability.

[0033] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A conductive rubber industrial floor mat, comprising a cushioning pad (1), characterized in that: The buffer pad (1) has a top pad (2) at the top and a bottom pad (3) at the bottom. The buffer pad (1) has four through holes (8) at the four corners of its outer wall. The bottom pad (3) has four connecting pipes (4) at the top corners that extend into the mounting holes (8). The top pad (2) has four insertion pipes (5) at the bottom corners that extend into the connecting pipes (4). The insertion pipes (5) have multiple elastic pieces (7) arranged in a circumferential direction at the bottom edge of the insertion pipes (5), and the middle part of the elastic pieces (7) protrudes outward. The connecting pipes (4) have a limiting ring (6) inside that cooperates with the elastic pieces (7).

2. The conductive rubber industrial floor mat according to claim 1, characterized in that: Multiple conductive sheets (9) are provided on the upper and lower sides of the buffer pad (1), and conductive wires are provided between the outer walls of the upper and lower conductive sheets (9). The top pad (2) and the bottom pad (3) are both made of conductive rubber.

3. The conductive rubber industrial floor mat according to claim 1, characterized in that: The buffer pad (1) has multiple slots (10) arranged equidistantly on one of its adjacent side walls, and multiple inserts (11) arranged equidistantly on the other adjacent side walls. When two buffer pads (1) are spliced ​​together, the inserts (11) are inserted into the slots (10), and the outer wall of the inserts (11) is provided with multiple through holes.

4. The conductive rubber industrial floor mat according to claim 1, characterized in that: The outer walls of the top pad (2) and the bottom pad (3) are provided with multiple anti-slip patterns.

5. The conductive rubber industrial floor mat according to claim 1, characterized in that: The outer wall of the buffer pad (1) has multiple buffer holes arranged in an equidistant array.