Soft magnetic ferrite powder mixing device
By designing a soft magnetic ferrite powder mixing device that drives the processing chamber to oscillate periodically through a rotating shaft and rocker arm, combined with a bidirectional rotating stirring mechanism, the problems of lubricant accumulation at the bottom and uneven mixing are solved, achieving uniform mixing of powder and improvement of material properties.
Patent Information
- Application Number
- CN202520406990.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-10
AI Technical Summary
During the mixing process of soft magnetic ferrite powder, lubricant tends to accumulate at the bottom, resulting in uneven mixing and easy stratification during stirring, which affects the consistency of material properties.
A soft magnetic ferrite powder mixing device was designed. By setting a rotating shaft and rocker arm to drive the processing chamber to periodically swing back and forth, combined with a bidirectional rotating stirring mechanism, the powder is ensured to fully tumble, collide and mix in the chamber, avoiding lubricant accumulation and enhancing the mixing effect between powder particles.
This process achieves uniform mixing of powders, reduces localized accumulation and stratification of lubricants, and improves mixing efficiency and material performance consistency.
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Figure CN223861739U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electronic material processing technology, and specifically relates to a soft magnetic ferrite powder mixing device. Background Technology
[0002] When magnetization occurs at a Hc value of no more than 1000 A / m, such materials are called soft magnetic materials. Soft magnetic ferrites are ferrimagnetic oxides with Fe2O3 as the main component, produced using powder metallurgy. During the pressing and molding process of soft magnetic ferrites, in order to reduce the friction between the powder and the mold cavity and extend the mold's service life, the powder and lubricant need to be mixed evenly beforehand to ensure that the powder has good flowability.
[0003] However, during the mixing process, the lubricant will accumulate at the bottom of the processing chamber, causing uneven mixing and stirring, and the mixture is prone to separation during stirring.
[0004] To address the problems mentioned in the background above, we propose a soft magnetic ferrite powder mixing device. Utility Model Content
[0005] The purpose of this invention is to provide a soft magnetic ferrite powder mixing device, which has the advantages of preventing bottom accumulation and ensuring uniform mixing.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a soft magnetic ferrite powder mixing device, comprising a processing chamber, a rotating shaft B bolted to the left side of the processing chamber, a bracket B rotatably connected to the middle of the surface of the rotating shaft B, a rocker arm B fixedly sleeved to the left side of the rotating shaft B, a connecting rod bolted to the bottom of the bracket B, a connecting frame bolted to the front and rear ends of the left side of the connecting rod, a bracket A bolted to the bottom inside the connecting frame, a rotating shaft A rotatably connected inside the bracket A, a rocker arm A fixedly sleeved to the right side of the rotating shaft A, a bracket C bolted to the top of the connecting frame, a rocker plate rotatably connected to the right side of the bracket C, a limit mechanism provided inside the rocker plate, and a stirring mechanism provided at the top of the processing chamber.
[0007] The above technical solution is adopted: the rotating shaft A drives the rocker arm A to rotate, the rocker arm A drives the rocker plate to swing back and forth, the rocker plate drives the rocker arm B to rotate, the rocker arm B drives the rotating shaft B to rotate, and the rotating shaft B drives the processing chamber to rotate. During the mixing process in the mixing chamber, the processing chamber swings back and forth periodically to ensure that the powder can be fully rolled, collided and mixed in the chamber. This avoids the accumulation of lubricant in specific areas due to differences in gravity or centrifugal force, and eliminates the mixing blind spots at both ends or edges of the cylinder in traditional unidirectional rotation.
[0008] The present invention is further configured such that the stirring mechanism includes a vertical plate, the bottom of which is bolted to the left side of the top of the processing chamber, a C-shaped plate bolted to the right side of the vertical plate, a motor B bolted to the top of the C-shaped plate, a rotating rod fixedly sleeved at the bottom of the motor B, and the top of the rotating rod surface rotatably connected to the top of the C-shaped plate, a horizontal bevel gear A fixedly sleeved on the surface of the rotating rod near the top of the C-shaped plate, a vertical bevel gear meshing on the left side of the horizontal bevel gear A, and the left side of the vertical bevel gear rotatably connected to the middle of the left side inside the C-shaped plate, a horizontal bevel gear B meshing at the bottom of the vertical bevel gear, a rotating cylinder fixedly sleeved inside the horizontal bevel gear B, and the top of the rotating cylinder surface rotatably connected to the bottom of the C-shaped plate, with the bottom of the rotating rod surface penetrating the interior of the rotating cylinder, a stirrer A bolted to the bottom of the rotating rod, stirring blades A bolted to both sides of the stirrer, a stirrer B bolted to the bottom of the rotating cylinder, and stirring blades B bolted to both sides of the bottom of the stirrer B and the rotating cylinder surface.
[0009] The above technical solution employs a stirring mechanism. Motor B rotates, driving a rotating rod to rotate, which in turn drives agitator A to rotate. Agitator A then drives stirring blade A to rotate and stir. The rotating rod drives horizontal bevel gear A to rotate, which in turn drives vertical bevel gear A to rotate. The vertical bevel gear then drives horizontal bevel gear B to rotate in the opposite direction to horizontal bevel gear A. Horizontal bevel gear B drives a rotating drum to rotate, which in turn drives agitator B to rotate. The rotating drum and agitator B, in turn, drive stirring blade B to rotate. During the rotation direction switching process, the mixing effect between powder particles is enhanced. Simultaneously, the lubricant is more evenly dispersed into the powder gaps during bidirectional flow, improving mixing efficiency and material performance consistency, and reducing local agglomeration or stratification.
[0010] The present invention is further configured such that the limiting mechanism includes a sliding groove, the sliding groove passes through the rocker plate and extends in the same direction as the rocker plate, a slider A is bolted to the right side of the rocker arm A, a slider B is bolted to the left side of the rocker arm B, and both slider A and slider B are slidably installed in the sliding groove.
[0011] The above technical solution is adopted: by setting a limiting mechanism, rocker arm A drives slider A to move, slider A is slidably connected to the slide groove, slider A drives rocker plate to swing back and forth, rocker plate drives slider B to reciprocate around the lower semicircle of rocker arm B, rocker arm B drives rotating shaft B to rotate, and rotating shaft B drives processing chamber to swing back and forth.
[0012] The present invention is further configured such that a motor A is fixedly sleeved on the left side of the rotating shaft A, a frame is bolted to the bottom of the motor A, and the right side of the frame is bolted to the bottom of the left side of the connecting frame.
[0013] The above technical solution is adopted: by setting up motor A, the rotating shaft A can be driven to rotate; by setting up a frame, motor A can be stabilized.
[0014] The present invention is further configured such that a discharge port is provided at the bottom of the processing chamber, and a discharge plate is inserted through the discharge port.
[0015] The above technical solution, by setting up a discharge port and a discharge plate, facilitates and controls the discharge process.
[0016] The present invention is further configured such that a base is bolted to the bottom of the connecting frame, a support leg is bolted to the right side of the top of the base, a rotating shaft C is rotatably connected to the top of the left side of the support leg, and the left side of the rotating shaft C is bolted to the right side of the processing chamber.
[0017] The above technical solution, by setting a base, supporting legs and rotating shaft C, can stabilize the processing chamber.
[0018] The present invention is further configured such that the front of the processing chamber is rotatably connected to a feed inlet via a hinge.
[0019] The above technical solution allows for convenient material feeding by setting up a feed inlet.
[0020] The present invention is further configured such that a handle is bolted to the front of the feed inlet.
[0021] The above technical solution incorporates a handle, which allows for easy opening of the feed inlet.
[0022] In summary, this utility model has the following beneficial effects:
[0023] 1. This utility model ensures that the powder can be fully rolled, collided and mixed in the cavity by periodically oscillating back and forth during the mixing process in the mixing chamber. This avoids the accumulation of lubricant in specific areas due to differences in gravity or centrifugal force, and eliminates the mixing blind spots at both ends or edges of the cylinder in traditional unidirectional rotation.
[0024] 2. In this invention, the mixing effect between powder particles is enhanced during the rotation direction switching process, and the lubricant is more evenly dispersed into the gaps between powder particles in the bidirectional flow, thereby improving the mixing efficiency and material performance consistency, and reducing local agglomeration or stratification. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a front structural cross-sectional view of the present invention;
[0027] Figure 3 This is a partial structural side sectional view of the present invention;
[0028] Figure 4 This is a utility model Figure 2 An enlarged schematic diagram of the structure at point A.
[0029] Reference numerals: 1. Processing chamber; 2. Rotating shaft A; 3. Rotating shaft B; 4. Rotating shaft C; 5. Support A; 6. Support B; 7. Support C; 8. Rocker arm A; 9. Rocker arm B; 10. Connecting rod; 11. Connecting frame; 12. Rocker plate; 13. Vertical plate; 14. C-shaped plate; 15. Motor A; 16. Motor B; 17. Rotating rod; 18. Horizontal bevel gear A; 19. Horizontal bevel gear B; 20. Vertical bevel gear; 21. Rotating drum; 22. Agitator A; 23. Agitator B; 24. Agitator blade A; 25. Agitator blade B; 26. Slide groove; 27. Slider A; 28. Slider B; 29. Frame; 30. Discharge port; 31. Discharge plate; 32. Base; 33. Support leg; 34. Feed port; 35. Handle. Detailed Implementation
[0030] The present invention will be further described in detail below with reference to the accompanying drawings.
[0031] Example:
[0032] refer to Figure 1 , Figure 2 , Figure 3 A soft magnetic ferrite powder mixing device includes a processing chamber 1. A rotating shaft B3 is bolted to the left side of the processing chamber 1. A bracket B6 is rotatably connected to the middle of the surface of the rotating shaft B3. A rocker arm B9 is fixedly sleeved on the left side of the rotating shaft B3. A connecting rod 10 is bolted to the bottom of the bracket B6. A connecting frame 11 is bolted to the front and rear ends of the left side of the connecting rod 10. A bracket A5 is bolted to the bottom inside the connecting frame 11. A rotating shaft A2 is rotatably connected inside the bracket A5. A rocker arm A8 is fixedly sleeved on the right side of the rotating shaft A2. A bracket C7 is bolted to the top of the connecting frame 11. A rocker plate 12 is rotatably connected to the right side of the bracket C7. A limit mechanism is provided inside the rocker plate 12. A stirring mechanism is provided at the top of the processing chamber 1. Rotating shaft A2 drives rocker arm A8 to rotate, rocker arm A8 drives rocker plate 12 to swing back and forth, rocker plate 12 drives rocker arm B9 to rotate, rocker arm B9 drives rotating shaft B3 to rotate, and rotating shaft B3 drives processing chamber 1 to rotate. During the mixing process in the mixing chamber 1, the processing chamber 1 swings back and forth periodically to ensure that the powder can be fully rolled, collided and mixed in the chamber.
[0033] refer to Figure 1 , Figure 2 , Figure 3The limiting mechanism includes a slide groove 26, which passes through the rocker arm 12 and extends in the same direction as the rocker arm 12. A slider A27 is bolted to the right side of the rocker arm A8, and a slider B28 is bolted to the left side of the rocker arm B9. Both sliders A27 and B28 are slidably installed in the slide groove 26. By setting the limiting mechanism, the rocker arm A8 drives the slider A27 to move. The slider A27 is slidably connected to the slide groove 26. The slider A27 drives the rocker arm 12 to swing back and forth, thereby causing the rocker arm 12 to drive the slider B28 to reciprocate around the lower semicircle of the rocker arm B9. The rocker arm B9 drives the rotating shaft B3 to rotate, and the rotating shaft B3 drives the processing chamber 1 to swing back and forth.
[0034] refer to Figure 1 , Figure 2 , Figure 3 A motor A15 is fixedly sleeved on the left side of the rotating shaft A2. The bottom of the motor A15 is bolted to the frame 29, and the right side of the frame 29 is bolted to the bottom of the left side of the connecting frame 11. By setting the motor A15, the rotating shaft A2 can be driven to rotate. By setting the frame 29, the motor A15 can be stabilized.
[0035] refer to Figure 1 , Figure 2 The bottom of the processing chamber 1 is provided with a discharge port 30, and a discharge plate 31 is inserted through the discharge port 30. By setting the discharge port 30 and the discharge plate 31, the discharge can be conveniently discharged and controlled.
[0036] refer to Figure 1 , Figure 2 A base 32 is bolted to the bottom of the connecting frame 11. A support leg 33 is bolted to the right side of the top of the base 32. A rotating shaft C4 is rotatably connected to the top left side of the support leg 33. The left side of the rotating shaft C4 is bolted to the right side of the processing chamber 1. By setting the base 32, the support leg 33 and the rotating shaft C4, the processing chamber 1 can be stabilized.
[0037] refer to Figure 1 The front of the processing chamber 1 is connected to the feed port 34 by a hinge, which facilitates feeding.
[0038] refer to Figure 1 A handle 35 is bolted to the front of the feed inlet 34, which makes it easy to open the feed inlet 34.
[0039] Brief description of usage: When mixing soft magnetic ferrite powder, hold handle 35 to open feed 34, put the powder and lubricant into processing chamber 1, turn on motor A15, motor A15 drives rotating shaft A2 to rotate, rotating shaft A2 drives rocker arm A8 to rotate, rocker arm A8 drives rocker plate 12 to swing back and forth, rocker plate 12 drives rocker arm B9 to rotate, rocker arm B9 drives rotating shaft B3 to rotate, rotating shaft B3 drives processing chamber 1 to rotate, rocker arm A8 drives slider A27 to move, slider A27 is slidably connected to slide groove 26, slide Block A27 drives the rocker plate 12 to swing back and forth. The rocker plate 12 drives the slider B28 to rotate back and forth around the lower semicircle of the rocker arm B9. The rocker arm B9 drives the rotating shaft B3 to rotate. The rotating shaft B3 drives the processing chamber 1 to swing back and forth. During the mixing process in the mixing chamber 1, the processing chamber 1 swings back and forth periodically to ensure that the powder can be fully rolled, collided and mixed in the cavity. This avoids the accumulation of lubricant in specific areas due to differences in gravity or centrifugal force, and eliminates the mixing blind spots at both ends or edges of the cylinder in traditional unidirectional rotation.
[0040] refer to Figure 1 , Figure 2 , Figure 4 The stirring mechanism includes a vertical plate 13, the bottom of which is bolted to the left side of the top of the processing chamber 1. A C-shaped plate 14 is bolted to the right side of the vertical plate 13. A motor B16 is bolted to the top of the C-shaped plate 14. A rotating rod 17 is fixedly sleeved at the bottom of the motor B16, and the top surface of the rotating rod 17 is rotatably connected to the top of the C-shaped plate 14. A horizontal bevel gear A18 is fixedly sleeved on the surface of the rotating rod 17 near the top of the C-shaped plate 14. A vertical bevel gear 20 meshes with the left side of the horizontal bevel gear A18, and the left side of the vertical bevel gear 20 is rotatably connected to the middle of the left side inside the C-shaped plate 14. A horizontal bevel gear B19 meshes with the bottom of the vertical bevel gear 20. A rotating cylinder 21 is fixedly sleeved inside the horizontal bevel gear B19, and the top surface of the rotating cylinder 21 is rotatably connected to the bottom of the C-shaped plate 14. The bottom surface of the rotating rod 17 penetrates the interior of the rotating cylinder 21. A stirrer A22 is bolted to the bottom of the rotating rod 17, and stirring blades A24 are bolted to both sides of the stirrer. A stirrer B23 is bolted to the bottom of the rotating drum 21, and stirring blades B25 are bolted to both sides of the bottom surface of the stirrer B23 and the rotating drum 21. The rotation of the motor B16 drives the rotating rod 17 to rotate, which in turn drives the stirrer A22 to rotate. The stirrer A22 drives the stirring blades A24 to rotate and stir. The rotating rod 17 drives the horizontal bevel gear A18 to rotate, which in turn drives the vertical bevel gear 20 to rotate. The vertical bevel gear 20 drives the horizontal bevel gear B19 to rotate in the opposite direction to the horizontal bevel gear A18. The horizontal bevel gear B19 drives the rotating drum 21 to rotate, which in turn drives the stirrer B23 to rotate. The rotating drum 21 and the stirrer B23 drive the stirring blades B25 to rotate. During the switching of rotation direction, the mixing effect between powder particles is enhanced.
[0041] Brief description of the usage process: After the powder and lubricant are added to the processing chamber 1, the motor B16 is turned on. The rotation of the motor B16 drives the rotating rod 17 to rotate, which in turn drives the agitator A22 to rotate. The agitator A22 drives the stirring blade A24 to rotate and stir. The rotating rod 17 drives the horizontal bevel gear A18 to rotate, which in turn drives the vertical bevel gear 20 to rotate. The vertical bevel gear 20 drives the horizontal bevel gear B19 to rotate in the opposite direction to the horizontal bevel gear A18. The horizontal bevel gear B19 drives the rotating drum 21 to rotate, which in turn drives the agitator B23 to rotate. The rotating drum 21 and the agitator B23 drive the stirring blade B25 to rotate. During the rotation direction switching process, the mixing effect between the powder particles is enhanced. At the same time, the lubricant is more evenly dispersed into the gaps between the powder particles in the bidirectional flow, improving the mixing efficiency and material performance consistency, and reducing local agglomeration or stratification.
[0042] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A soft magnetic ferrite powder mixing device, comprising a processing chamber (1), characterized in that: A rotating shaft B (3) is bolted to the left side of the processing chamber (1). A bracket B (6) is rotatably connected to the middle of the surface of the rotating shaft B (3). A rocker arm B (9) is fixedly sleeved on the left side of the rotating shaft B (3). A connecting rod (10) is bolted to the bottom of the bracket B (6). A connecting frame (11) is bolted to the front and rear ends of the left side of the connecting rod (10). A bracket A (5) is bolted to the bottom inside the connecting frame (11). A rotating shaft A (2) is rotatably connected inside the bracket A (5). A rocker arm A (8) is fixedly sleeved on the right side of the rotating shaft A (2). A bracket C (7) is bolted to the top of the connecting frame (11). A rocker plate (12) is rotatably connected to the right side of the bracket C (7). A limit mechanism is provided inside the rocker plate (12). A stirring mechanism is provided on the top of the processing chamber (1).
2. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The stirring mechanism includes a vertical plate (13), the bottom of which is bolted to the left side of the top of the processing chamber (1), a C-shaped plate (14) is bolted to the right side of the vertical plate (13), a motor B (16) is bolted to the top of the C-shaped plate (14), a rotating rod (17) is fixedly sleeved at the bottom of the motor B (16), and the top of the rotating rod (17) is rotatably connected to the top of the C-shaped plate (14). A horizontal bevel gear A (18) is fixedly sleeved on the surface of the rotating rod (17) near the top of the C-shaped plate (14), a vertical bevel gear (20) meshes with the left side of the horizontal bevel gear A (18), and the left side of the vertical bevel gear (20) is connected to the C-shaped plate (14). 4) The middle of the left side of the interior is rotated. The bottom of the vertical bevel gear (20) is meshed with the horizontal bevel gear B (19). The inside of the horizontal bevel gear B (19) is fixedly sleeved with the rotating cylinder (21). The top surface of the rotating cylinder (21) is rotatedly connected to the bottom of the C-shaped plate (14). The bottom of the rotating rod (17) penetrates the interior of the rotating cylinder (21). The bottom of the rotating rod (17) is bolted with a stirrer A (22). The two sides of the stirrer are bolted with stirring blades A (24). The bottom of the rotating cylinder (21) is bolted with a stirrer B (23). The two sides of the bottom of the surface of the stirrer B (23) and the rotating cylinder (21) are bolted with stirring blades B (25).
3. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The limiting mechanism includes a slide groove (26), which passes through the rocker plate (12) and extends in the same direction as the rocker plate (12). A slider A (27) is bolted to the right side of the rocker arm A (8), and a slider B (28) is bolted to the left side of the rocker arm B (9). Both slider A (27) and slider B (28) are slidably installed in the slide groove (26).
4. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The left side of the rotating shaft A (2) is fixedly sleeved with a motor A (15), the bottom of the motor A (15) is bolted with a frame (29), and the right side of the frame (29) is bolted to the bottom of the left side of the connecting frame (11).
5. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The bottom of the processing chamber (1) is provided with a discharge port (30), and a discharge plate (31) is inserted through the discharge port (30).
6. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The bottom of the connecting frame (11) is bolted with a base (32), and the right side of the top of the base (32) is bolted with a support leg (33). The top left side of the support leg (33) is rotatably connected with a rotating shaft C (4), and the left side of the rotating shaft C (4) is bolted to the right side of the processing chamber (1).
7. The soft magnetic ferrite powder mixing device according to claim 1, characterized in that: The front of the processing chamber (1) is connected to the feed inlet (34) by a hinge.
8. The soft magnetic ferrite powder mixing device according to claim 7, characterized in that: A handle (35) is bolted to the front of the feed inlet (34).