Quantitative emulsifying device

Abstract

The utility model relates to a quantitative emulsification device, and relates to the field of emulsification processing technology, the quantitative emulsification device comprises a rack, an emulsification working head is fixedly mounted on the rack, a lifting platform is mounted on the rack in a liftable manner, a trough is detachably mounted on the lifting platform, and the emulsification working head is erected above the trough; a plurality of raw material tanks are fixedly mounted on the rack, feeding pipelines are arranged on the plurality of raw material tanks in a communicating manner, the feeding pipelines are fixedly mounted on the rack, feeding pumps are arranged on the feeding pipelines, and the feeding pumps are fixedly mounted on the rack; and a control panel, a driving mechanism and a plurality of quantitative control modules. According to the emulsifying device, the convenience of using the emulsifying device by an operator can be improved, and the efficiency of emulsifying raw materials is improved.

Description

Technical Field

[0001] This application relates to the field of emulsification processing technology, and in particular to a quantitative emulsification device. Background Technology

[0002] Emulsification is the process by which a liquid is uniformly dispersed in the form of extremely small droplets in another immiscible liquid. This phenomenon has wide applications in physics, chemistry, and engineering.

[0003] In existing technologies, emulsification devices are often used to assist in the preparation of pharmaceuticals. Common emulsification devices mainly consist of a frame and a material trough. A liftable emulsification head is mounted on the frame via a drive mechanism. The material trough is placed below the emulsification head. A control panel is fixedly mounted on the frame, and the signal output terminals of the control panel are connected to the signal output terminals of the drive mechanism and the emulsification head.

[0004] In actual production and processing, the operator weighs the raw materials according to the proportions and places them in the material tank. Then, the operator controls the drive mechanism through the control panel to move the emulsifying head down into the material tank. Subsequently, the operator controls the emulsifying head to start, which can emulsify the raw materials in the material tank.

[0005] However, the method of having operators weigh the raw materials according to the proportions is cumbersome and inefficient, and there is room for improvement. Utility Model Content

[0006] To improve the ease of use of emulsification devices for operators and increase the efficiency of emulsification processing of raw materials, this application provides a quantitative emulsification device.

[0007] The quantitative emulsification device provided in this application adopts the following technical solution:

[0008] A quantitative emulsification device includes a frame, an emulsification working head fixedly mounted on the frame, a lifting platform movably mounted on the frame, a material trough detachably mounted on the lifting platform, and the emulsification working head positioned above the material trough.

[0009] A plurality of raw material tanks are fixedly mounted on the frame, and feeding pipes are connected to the plurality of raw material tanks. The feeding pipes are fixedly mounted on the frame, and each feeding pipe is equipped with a feed pump, which is also fixedly mounted on the frame; and:

[0010] The control panel is fixedly mounted on the rack.

[0011] The drive mechanism is fixedly installed on the frame, with the drive end fixedly connected to the lifting platform and the signal input end connected to the signal output end of the control panel.

[0012] Several quantitative control modules are respectively installed in several of the raw material tanks. The signal input terminal is connected to the signal output terminal of the control panel, and the signal output terminal is respectively connected to the signal input terminal of several of the feed pumps.

[0013] By adopting the above technical solution, during the actual production and processing, the operator can set the amount of raw materials to be added according to the ratio of the raw materials through the control panel and then input a start signal. After receiving the start signal, the drive mechanism drives the lifting platform to move upward, so that the emulsifying working head extends into the material tank. When the material tank rises to the set height, the quantitative control module controls the feed pump to add the set amount of raw materials into the material tank. When the raw materials are added, the emulsifying working head starts and can automatically emulsify the raw materials in the material tank. This can achieve the technical effect of automatic and quantitative addition of raw materials and quantitative emulsification of raw materials, eliminating the need for the operator to manually mix and weigh the raw materials, and improving the ease of use and efficiency of the emulsification device.

[0014] Preferably, the quantitative control module includes:

[0015] An infrared ranging sensor is fixedly installed on the frame, with its sensing end facing the bottom of the lifting platform. Its signal input end is connected to the signal output end of the control panel, and it is used to detect the distance between itself and the lifting platform and output a sensing distance signal.

[0016] The comparator chip has its signal input terminal connected to the signal output terminal of the infrared ranging sensor, and its signal output terminal connected to the signal input terminals of the drive mechanism and the plurality of feed pumps. It is used to receive the sensing distance signal and output a trigger signal when the sensing distance reaches a set value. The plurality of feed pumps receive the trigger signal and start.

[0017] Several metering modules are respectively installed in several of the raw material tanks. The signal input terminal is connected to the signal output terminal of the control panel and the comparator chip, and the signal output terminal is respectively connected to the signal output terminal of several feed pumps. The modules are used to control the feed pumps to shut down when the raw materials reach the set dosage.

[0018] By adopting the above technical solution, and through the coordinated use of the control panel, infrared ranging sensor, comparator chip, and metering module, when using the emulsification device to process raw materials, the operator installs the material tank on the lifting platform. The operator can then set the amount of raw materials to be added via the control panel according to the raw material ratio. The operator then inputs a start signal, and the drive mechanism raises the lifting platform. During the ascent, the infrared ranging sensor detects the height of the lifting platform. When the lifting platform reaches the set height, the comparator chip outputs a trigger signal. Upon receiving the trigger signal, the drive mechanism stops raising the lifting platform, and the feed pump starts, adding raw materials into the material tank. When all raw materials reach the preset dosage, the metering module controls the feed pump to stop adding raw materials, thus achieving the technical effect of automatic quantitative addition of raw materials.

[0019] Preferably, the metering module includes:

[0020] Several liquid level sensors are respectively installed on the inner walls of several raw material tanks, and their signal input terminals are connected to the signal input terminals of the comparator chip. They are used to detect the liquid level of the raw materials in the several raw material tanks and output liquid level signals respectively.

[0021] The microcontroller's signal input terminal is connected to the signal output terminals of the control panel and several liquid level sensors, and its signal output terminal is connected to the signal input terminals of the emulsifying working head and several feed pumps.

[0022] By adopting the above technical solution, the liquid level sensor can detect the change in the liquid level of the raw materials in the raw material tank. The microcontroller can calculate the change in the amount of raw materials in each raw material tank based on the liquid level change, and then calculate the amount of raw materials to be added. When the amount of any raw material added reaches the preset amount, the microcontroller controls the corresponding feed pump to stop adding raw materials, which can achieve the technical effect of quantitative addition of raw materials.

[0023] Preferably, the ends of the feeding pipes are all bent downwards to form a discharge pipe section.

[0024] By adopting the above technical solution, the downward-bent discharge pipe section allows the raw material to flow vertically downward into the trough, reducing the occurrence of raw material splashing.

[0025] Preferably, the opening of the material trough is provided with a clearance opening for the pipes of the feeding pipes to extend into.

[0026] By adopting the above technical solution, the setting of the avoidance port can facilitate the downward movement of the feeding pipe and its extension into the material trough, further reducing the occurrence of raw materials splashing outside the material trough.

[0027] Preferably, the drive mechanism includes four telescopic cylinders, the frame includes a base, the cylinder bodies of the four telescopic cylinders are fixedly mounted on the base, and the cylinder shafts of the four telescopic cylinders are fixedly connected to the bottom of the lifting platform.

[0028] Two guide rods are fixedly installed on the base, and the lifting platform has through holes for the two guide rods to pass through.

[0029] By adopting the above technical solution, the extension or retraction of the cylinder shaft of the telescopic cylinder can drive the lifting platform to move towards or away from the emulsification working head. The two guide rods can restrict the movement trajectory of the lifting platform, ensuring that the lifting platform rises or falls in the vertical direction and improving the stability of the lifting platform's up and down movement.

[0030] Preferably, two opposing limiting brackets are fixedly installed on the top of the lifting platform, and each of the two limiting brackets includes a mounting plate;

[0031] Two connecting plates are fixedly installed at the opening of the material trough. Each of the mounting plates has a first mounting hole and a second mounting hole. A mounting sleeve is fixedly installed at the bottom of each mounting plate. Each mounting sleeve has a threaded connection hole, which is coaxial with the two first mounting holes.

[0032] By adopting the above technical solution, through the mounting plate on the limiting bracket, the first mounting hole on the mounting plate, the mounting sleeve at the bottom of the mounting plate, and the second connecting hole on the connecting plate, when installing the material trough, the operator can fix the material trough to the lifting platform with bolts, thus achieving the technical effect of detachable installation between the material trough and the lifting platform.

[0033] In summary, the quantitative emulsification device of this application has at least one of the following beneficial technical effects:

[0034] 1. By combining and using the control panel, infrared ranging sensor, comparator chip, and metering module, when using the emulsification device to process raw materials, the operator installs the material tank on the lifting platform. The operator then sets the material dosage according to the raw material ratio via the control panel. After inputting a start signal, the drive mechanism raises the lifting platform. During the ascent, the infrared ranging sensor detects the platform's height. When the platform reaches the set height, the comparator chip outputs a trigger signal. Upon receiving the trigger signal, the drive mechanism stops raising the platform, and the feed pump starts, adding raw materials into the material tank. When all raw materials reach the preset dosage, the metering module controls the feed pump to stop adding raw materials, achieving automatic quantitative material addition.

[0035] 2. The liquid level sensor can detect changes in the liquid level of the raw materials in the tank. The microcontroller can calculate the change in the amount of raw materials in each tank based on the liquid level change, and then calculate the amount of raw materials to be added. When the amount of any raw material added reaches the preset amount, the microcontroller controls the corresponding feed pump to stop adding raw materials, which can achieve the technical effect of quantitative addition of raw materials. Attached Figure Description

[0036] Figure 1 This is a schematic diagram illustrating the overall structure of the emulsification device in an embodiment of this application.

[0037] Figure 2 This is a schematic diagram illustrating the side structure of the emulsification device in an embodiment of this application.

[0038] Figure 3 This is a schematic diagram illustrating the installation structure of the material trough in an embodiment of this application.

[0039] Figure 4 This is a schematic diagram illustrating the internal signal transmission of the emulsification device according to an embodiment of this application.

[0040] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Emulsifying working head; 12. Base; 13. Guide rod; 2. Material trough; 21. Clearance opening; 22. Connecting plate; 3. Lifting platform; 31. Limiting bracket; 32. Mounting plate; 33. Mounting sleeve; 4. Raw material tank; 41. Feeding pipe; 42. Feed pump; 43. Discharge pipe; 5. Control panel; 6. Drive mechanism; 7. Quantitative control module; 71. Infrared ranging sensor; 72. Liquid level sensor. Detailed Implementation

[0041] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0042] Example

[0043] This application discloses a quantitative emulsification device. (Refer to...) Figures 1-4The system includes a frame 1, on which an emulsifying working head 11 is fixedly mounted; a lifting platform 3 is mounted on the frame 1 and can be raised and lowered; a material trough 2 is detachably mounted on the lifting platform 3; the emulsifying working head 11 is positioned above the material trough 2; several raw material tanks 4 are fixedly mounted on the frame 1; feeding pipes 41 are connected to the several raw material tanks 4 and are fixedly mounted on the frame 1; each feeding pipe 41 is equipped with a feed pump 42, which is also fixedly mounted on the frame 1; a control panel 5 is fixedly mounted on the frame 1; a drive mechanism 6 is fixedly mounted on the frame 1, with its drive end fixedly connected to the lifting platform 3 and its signal input end connected to the signal output end of the control panel 5; and several quantitative control modules 7 are respectively located in the several raw material tanks 4, with their signal input ends connected to the signal output ends of the control panel 5 and their signal output ends respectively connected to the signal input ends of the several feed pumps 42.

[0044] During actual production and processing, the operator can set the amount of raw materials to be added according to the ratio of raw materials through the control panel 5 and input a start signal. After receiving the start signal, the drive mechanism 6 drives the lifting platform 3 to move upward, so that the emulsifying head 11 extends into the material tank 2. When the material tank 2 rises to the set height, the quantitative control module 7 controls the feed pump 42 to add the set amount of raw materials into the material tank 2. When the raw materials are added, the emulsifying head 11 starts and can automatically emulsify the raw materials in the material tank 2. It can realize the technical effect of automatic and quantitative addition of raw materials and quantitative emulsification of raw materials, eliminating the need for the operator to manually mix and weigh the raw materials, and improving the ease of use and efficiency of the emulsification device.

[0045] Reference Figure 1 and Figure 4 The quantitative control module 7 includes: an infrared ranging sensor 71, fixedly mounted on the frame 1, with its sensing end facing the bottom of the lifting platform 3, and its signal input end connected to the signal output end of the control panel 5, used to detect the distance between itself and the lifting platform 3 and output a sensing distance signal; a comparator chip, with its signal input end connected to the signal output end of the infrared ranging sensor 71, and its signal output end connected to the signal input ends of the drive mechanism 6 and several feed pumps 42, used to receive the sensing distance signal and output a trigger signal when the sensing distance reaches a set value, and the several feed pumps 42 receive the trigger signal and start; and several metering modules, respectively installed in several raw material tanks 4, with their signal input ends connected to the control panel 5 and the signal output ends of the comparator chip, and their signal output ends respectively connected to the signal output ends of several feed pumps 42, used to control the feed pumps 42 to shut down when the raw materials reach the set dosage.

[0046] By combining and using the control panel 5, infrared ranging sensor 71, comparator chip, and metering module, when using the emulsification device to process raw materials, the operator installs the material tank 2 on the lifting platform 3. The operator can then set the amount of raw materials to be added via the control panel 5 according to the raw material ratio. The operator then inputs a start signal, and the drive mechanism 6 drives the lifting platform 3 to rise. During the rise of the lifting platform 3, the infrared ranging sensor 71 detects the height of the lifting platform 3. When the lifting platform 3 reaches the set height, the comparator chip outputs a trigger signal. After receiving the trigger signal, the drive mechanism 6 stops driving the lifting platform 3 to rise, and the feed pump 42 starts, adding raw materials into the material tank 2. When all raw materials reach the preset addition amount, the metering module controls the feed pump 42 to stop adding raw materials, thus achieving the technical effect of automatic quantitative addition of raw materials.

[0047] The frame 1 includes a base 12, and the top of the base 12 has a mounting slot for mounting an infrared ranging sensor 71. A transparent glass sheet is fixed to the opening of the mounting slot by adhesive to protect the infrared ranging sensor 71.

[0048] Reference Figure 1 The metering module includes: several level sensors 72, which are respectively installed on the inner walls of several raw material tanks 4, and whose signal input terminals are connected to the signal input terminals of comparator chips, for detecting the raw material liquid level in several raw material tanks 4 and outputting liquid level signals respectively; a microcontroller, whose signal input terminals are connected to the control panel 5 and the signal output terminals of several level sensors 72, and whose signal output terminals are connected to the signal input terminals of emulsifying working head 11 and several feed pumps 42.

[0049] The liquid level sensor 72 can detect changes in the liquid level of the raw materials in the raw material tank 4. The microcontroller can calculate the change in the amount of raw materials in each raw material tank 4 based on the liquid level change, and then calculate the amount of raw materials to be added. When the amount of any raw material added reaches the preset amount, the microcontroller controls the corresponding feed pump 42 to stop adding raw materials, which can achieve the technical effect of quantitative addition of raw materials.

[0050] It should be noted that in this embodiment, there are two raw material tanks 4, and the emulsification device is used for emulsification processing of the two raw materials. In some other embodiments, the number of raw material tanks 4, feeding pipes 41, and feed pumps 42 can be increased according to the quantity of raw materials, which will not be elaborated here.

[0051] Reference Figure 1 and Figure 3 The ends of the feeding pipe 41 are all bent downwards to form a discharge pipe section 43. The downwardly bent discharge pipe section 43 allows the raw material to flow vertically downwards into the material trough 2, reducing the occurrence of raw material splashing.

[0052] Reference Figure 2 and Figure 3 The trough 2 has a clearance opening 21 at its opening, which allows the pipes of several feeding pipes 41 to extend into it. The clearance opening 21 facilitates the lowering of the feeding pipes 41 and their extension into the trough 2, further reducing the occurrence of raw materials splashing outside the trough 2.

[0053] Reference Figure 1 and Figure 4 In this embodiment, the drive mechanism 6 uses four telescopic cylinders. The cylinder bodies of the four telescopic cylinders are fixedly installed on the base 12, and the cylinder shafts of the four telescopic cylinders are fixedly connected to the bottom of the lifting platform 3. Two guide rods 13 are fixedly installed on the base 12, and the lifting platform 3 has through holes for the two guide rods 13 to pass through.

[0054] The telescopic cylinder extends or retracts its cylinder shaft, which drives the lifting platform 3 to move toward or away from the emulsifying head 11. The two guide rods 13 can restrict the movement trajectory of the lifting platform 3, ensuring that the lifting platform 3 rises or falls vertically and improving the stability of the lifting platform 3 in vertical movement.

[0055] Reference Figure 1 and Figure 3 The top of the lifting platform 3 is fixedly installed with two opposing limit brackets 31, each of which includes a mounting plate 32; the opening of the material trough 2 is fixedly installed with two connecting plates 22, each of which has a first mounting hole and a second mounting hole; the bottom of the mounting plates 32 is fixedly installed with mounting sleeves 33, each of which has a threaded connection hole, which is coaxial with the two first mounting holes.

[0056] By using the mounting plate 32 on the limiting bracket 31, the first mounting hole on the mounting plate 32, the mounting sleeve 33 at the bottom of the mounting plate 32, and the second connecting hole on the connecting plate 22, when installing the material trough 2, the operator can fix the material trough 2 to the lifting platform 3 with bolts, thus achieving the technical effect of detachable installation between the material trough 2 and the lifting platform 3.

[0057] The implementation principle of the quantitative emulsification device in this application embodiment is as follows: During the actual production and processing, the operator can set the amount of raw materials to be added according to the ratio of raw materials through the control panel 5 and input a start signal. After receiving the start signal, the drive mechanism 6 drives the lifting platform 3 to move upward, so that the emulsification working head 11 extends into the material tank 2. When the material tank 2 rises to the set height, the quantitative control module 7 controls the feed pump 42 to add the set amount of raw materials into the material tank 2. When the raw materials are added, the emulsification working head 11 starts and can automatically emulsify the raw materials in the material tank 2. It can realize the technical effect of automatic and quantitative addition of raw materials and quantitative emulsification of raw materials, eliminating the need for the operator to manually mix and weigh the raw materials, and improving the ease of use and efficiency of the emulsification device.

[0058] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A quantitative emulsification device, characterized in that, Includes a frame (1), on which an emulsifying working head (11) is fixedly installed, and on which a lifting platform (3) is installed in a height-adjustable manner, and on which a material trough (2) is detachably installed, and the emulsifying working head (11) is mounted above the material trough (2); A number of raw material tanks (4) are fixedly installed on the frame (1), and a feeding pipe (41) is connected to the raw material tanks (4). The feeding pipe (41) is fixedly installed on the frame (1), and a feeding pump (42) is provided on each feeding pipe (41). The feeding pump (42) is fixedly installed on the frame (1). as well as: The control panel (5) is fixedly installed on the rack (1); The drive mechanism (6) is fixedly installed on the frame (1), with the drive end fixedly connected to the lifting platform (3) and the signal input end connected to the signal output end of the control panel (5). Several quantitative control modules (7) are respectively installed in several raw material tanks (4), and their signal input terminals are connected to the signal output terminals of the control panel (5), and their signal output terminals are respectively connected to the signal input terminals of several feed pumps (42).

2. The quantitative emulsification device according to claim 1, characterized in that, The quantitative control module (7) includes: An infrared ranging sensor (71) is fixedly installed on the frame (1), with its sensing end facing the bottom of the lifting platform (3). Its signal input end is connected to the signal output end of the control panel (5) to detect the distance between itself and the lifting platform (3) and output a sensing distance signal. The comparator chip has its signal input terminal connected to the signal output terminal of the infrared ranging sensor (71), and its signal output terminal connected to the signal input terminals of the drive mechanism (6) and several feed pumps (42). It is used to receive the sensing distance signal and output a trigger signal when the sensing distance reaches a set value. Several feed pumps (42) receive the trigger signal and start. Several metering modules are respectively installed in several of the raw material tanks (4). The signal input terminal is connected to the signal output terminal of the control panel (5) and the comparator chip. The signal output terminal is respectively connected to the signal output terminal of several of the feed pumps (42) to control the feed pumps (42) to shut down when the raw materials reach the set dosage.

3. The quantitative emulsification device according to claim 2, characterized in that, The metering module includes: Several liquid level sensors (72) are respectively installed on the inner walls of several raw material tanks (4), and their signal input terminals are connected to the signal input terminals of the comparator chip. They are used to detect the liquid level of the raw materials in several raw material tanks (4) and output liquid level signals respectively. The microcontroller's signal input terminal is connected to the signal output terminals of the control panel (5) and several liquid level sensors (72), and its signal output terminal is connected to the signal input terminals of the emulsifying working head (11) and several feed pumps (42).

4. The quantitative emulsification device according to claim 3, characterized in that, The ends of the feeding pipe (41) are all bent downwards to form a discharge pipe section (43).

5. A quantitative emulsification device according to claim 4, characterized in that, The trough (2) has an opening (21) at its opening for the insertion of the pipes of several feeding pipes (41).

6. A quantitative emulsification device according to claim 5, characterized in that, The drive mechanism (6) includes four telescopic cylinders, the frame (1) includes a base (12), the cylinder bodies of the four telescopic cylinders are fixedly installed on the base (12), and the cylinder shafts of the four telescopic cylinders are fixedly connected to the bottom of the lifting platform (3). Two guide rods (13) are fixedly installed on the base (12), and the lifting platform (3) has through holes for the two guide rods (13) to pass through.

7. A quantitative emulsification device according to claim 6, characterized in that, The top of the lifting platform (3) is fixedly installed with two opposing limiting brackets (31), and the two limiting brackets (31) each include a mounting plate (32). Two connecting plates (22) are fixedly installed at the opening of the material trough (2). Each of the mounting plates (32) has a first mounting hole and a second mounting hole. Each of the mounting plates (22) has a mounting sleeve (33) fixedly installed at the bottom of the mounting plate (32). Each of the mounting sleeves (33) has a threaded connection hole, and the threaded connection hole is coaxial with the two first mounting holes.

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