Reaction kettle for producing efficient antioxidant
By designing a double helical groove and a composite stirring structure in the reactor, the up-and-down reciprocating motion of the stirring blades is achieved, which solves the problem of low mixing efficiency in high viscosity systems and improves the mixing effect of the medium.
Patent Information
- Application Number
- CN202520022494.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-06
AI Technical Summary
In existing reactors, the rotation direction of the stirring blades has little effect on the mixing time in high-viscosity systems, resulting in ineffective mixing of the upper and lower media and low mixing efficiency.
The design incorporates a double helical groove on the outer side of the stirring shaft, along with a sleeve, fixing ring, rotating shaft, guide block, and semi-circular mounting ring. This allows the second stirring blade and the limiting shaft to reciprocate up and down within the reactor, enhancing the flow and diffusion of the medium. The up-and-down stirring breaks up the stratification and promotes thorough mixing.
It improves the mixing efficiency of the media in the reactor by increasing the collision and friction between fluids through turbulence, ensuring full contact and mixing of the upper and lower layers of media.
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Figure CN223861846U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle, especially relates to a reaction kettle for high -efficient antioxidant production. BACKGROUND
[0002] Reaction kettle production antioxidant is a process involving chemical reaction and specific process, and the antioxidant is a kind of chemical substance that can prevent oxidation reaction, it plays the role of protecting reactant from being destroyed by oxidation in chemical reaction, when producing antioxidant in reaction kettle, factors such as temperature control, the characteristics of reactant, antioxidant selection and adding method need to be paid attention to, to ensure product quality and production safety;
[0003] When producing antioxidant through reaction kettle, the main raw material of antioxidant and other accessories are mixed by stirring mechanism in reaction kettle, such as the reaction kettle with stirring mechanism disclosed in the publication No.CN219334195U, a center shaft is rotatably connected in the inside of the rotating shaft, the first stirring blade is connected to the outside of the rotating shaft, the second stirring blade is connected to the bottom of the center shaft and penetrates the rotating shaft, the motor can drive the rotating shaft to rotate in one direction through two large gears, and the large gear connected with the motor is engaged with two small gears, under the action of two small gears, the center shaft is driven to rotate in the other direction by transmission belt, the rotating direction of the first stirring blade and the second stirring blade is opposite, and the rotating speed is also different, so the disturbance of material is larger, although the application can realize the forward and reverse rotation of stirring blade, in high viscosity system, the flow resistance of fluid is larger, although the rotating direction of stirring blade has influence on mixing time, but it is not as obvious as in low viscosity system, so the medium and accessories in the upper layer and the lower layer of reaction kettle cannot be effectively mixed, further leading to the increase of mixing time, and the mixing efficiency cannot be effectively improved. UTILITARIAN CONTENT
[0004] The utility model aims at providing a kind of reaction kettle for high -efficient antioxidant production, can effectively solve the problems in background art.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:
[0006] The utility model provides a kind of reaction kettle for producing high-efficiency antioxidant, including reaction kettle body, the feeding hopper is fixedly installed on the reaction kettle body, the rack is also fixedly installed on the middle part of the reaction kettle body, the motor is fixedly installed on the rack, and the motor is electrically connected with external main control unit by connecting line, the output end of the motor extends to the reaction kettle body through the rack and is fixedly installed with stirring mechanism, the stirring mechanism also includes stirring shaft, two connecting paddles are fixedly installed on the lower end of the stirring shaft, first stirring paddle is fixedly installed between two connecting paddles, sleeve seat is movably installed on the outside of the stirring shaft, fixed ring is fixedly installed on the outside of the sleeve seat, two semicircular mounting rings are movably installed on the outside of the fixed ring, second stirring paddle is fixedly installed on the both sides of two semicircular mounting rings.
[0007] As a further preferred embodiment of the utility model, two limiting shafts are fixedly installed in the top of the reaction kettle body;
[0008] Therefore, the axial movement of the sleeve seat can be limited by the two fixed limiting shafts.
[0009] As a further preferred embodiment of the utility model, double helical grooves are formed on the outside of the stirring shaft.
[0010] As a further preferred embodiment of the utility model, a receptacle is formed in the middle of the sleeve seat, an axle hole is formed near the both sides of the sleeve seat, a communicating mounting hole is also formed in one side of the sleeve seat and the fixed ring, a positioning groove is also formed in the fixed ring on both sides of the mounting hole, a rotating shaft is rotatably installed in the mounting hole, and a positioning block is fixedly installed between the two positioning grooves.
[0011] As a further preferred embodiment of the utility model, a guide block is fixedly installed on one side of the rotating shaft, a stop seat is fixedly installed on one side of the positioning block relative to the rotating shaft, the stop seat abuts against one side of the rotating shaft, the receptacle is inserted on the stirring shaft, the axle hole is inserted on the corresponding limiting shaft, and the guide block is slidably connected in the double helical grooves.
[0012] Therefore, the reciprocating lifting function of the sleeve seat can be synchronously controlled when the connecting paddles and the first stirring paddles are rotatably connected by the stirring shaft through the cooperation of the sleeve seat, the rotating shaft and the guide block and the limiting shaft.
[0013] As a further preferred embodiment of the utility model, a plurality of flow guide grooves are formed on the upper end and the lower end of the semicircular mounting ring.
[0014] Therefore, the flow guide grooves formed on the upper end and the lower end of the semicircular mounting ring can prevent the medium from remaining in the cavity between the semicircular mounting ring and the sleeve seat.
[0015] As a further preferred embodiment of this utility model, a side blade is fixedly installed on one side of the second stirring blade, and multiple through grooves are opened in the side blade. A clamping block is fixedly installed on the side of the second stirring blade away from the semi-circular mounting ring, and multiple balls are rotatably installed in the clamping block.
[0016] As a further preferred embodiment of this utility model, the two semi-circular mounting rings are fixedly connected to each other by bolts and rotate on the fixed ring, while the two adjacent clamping blocks are respectively placed on one side of the first stirring blade.
[0017] Based on this, the sleeve is controlled by the stirring shaft to achieve reciprocating lifting and lowering, and in conjunction with the first stirring blade, it drives two sets of second stirring blades and side blades to rotate, thereby realizing the up-and-down stirring of the medium in the reactor body and improving the mixing efficiency between the media.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] In this invention, a double helical groove is opened on the outside of the stirring shaft, and with the setting of a sleeve, fixing ring, rotating shaft, guide block and semi-circular mounting ring, the second stirring blade and the limiting shaft can rotate with the first stirring blade in the reactor body and realize up and down reciprocating motion synchronously, thereby effectively promoting the convection and diffusion of the fluid. Through up and down stirring, the original layered state of the medium can be broken, so that the upper and lower layers of medium and auxiliary materials can fully contact and mix. This stirring method can also generate turbulence, increase the collision and friction between fluids, thereby improving the mixing efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0021] Figure 2 This is a cross-sectional view of the reaction vessel body of this utility model;
[0022] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;
[0023] Figure 4 This is a schematic diagram of the disassembled structure of the sleeve and the semi-circular mounting ring of this utility model;
[0024] Figure 5 This is a schematic diagram showing the disassembled structure of the sleeve, rotating shaft, and positioning block of this utility model.
[0025] In the diagram: 1. Reactor body; 2. Feed hopper; 3. Frame; 4. Motor; 5. Stirring mechanism; 6. Stirring shaft; 7. Connecting blade; 8. First stirring blade; 9. Sleeve; 10. Fixing ring; 11. Semi-circular mounting ring; 12. Second stirring blade; 13. Limiting shaft; 14. Double helical groove; 15. Insertion hole; 16. Mounting hole; 17. Rotating shaft; 18. Guide block; 19. Shaft hole; 20. Positioning groove; 21. Positioning block; 22. Support seat; 23. Side blade; 24. Clamping block. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figures 1-5 As shown, the present invention provides a high-efficiency antioxidant production reactor, including a reactor body 1, a feed hopper 2 fixedly installed on the reactor body 1, a frame 3 fixedly installed in the middle of the reactor body 1, a motor 4 fixedly installed on the frame 3, and the motor 4 electrically connected to an external main controller via a connecting wire. The output end of the motor 4 extends through the frame 3 into the reactor body 1 and is fixedly installed with a stirring mechanism 5. The stirring mechanism 5 also includes a stirring shaft 6, two connecting blades 7 fixedly installed at the lower end of the stirring shaft 6, a first stirring blade 8 fixedly installed between the two connecting blades 7, a sleeve 9 movably installed on the outside of the stirring shaft 6, a fixing ring 10 fixedly installed on the outside of the sleeve 9, two semi-circular mounting rings 11 movably installed on the outside of the fixing ring 10, and a second stirring blade 12 fixedly installed on both sides of the two semi-circular mounting rings 11.
[0028] like Figures 2-3 As shown, two limiting shafts 13 are fixedly installed at the top of the reactor body 1. The axial movement of the sleeve 9 can be restricted by the two fixed limiting shafts 13. A double spiral groove 14 is provided on the outside of the stirring shaft 6.
[0029] like Figures 2-5As shown, a socket 15 is provided in the center of the sleeve 9. Shaft holes 19 are provided on both sides of the fixing ring 10 near the sleeve 9. A connecting mounting hole 16 is also provided on one side of the sleeve 9 and the fixing ring 10. Positioning grooves 20 are provided on both sides of the fixing ring 10 within the mounting hole 16. A rotating shaft 17 is rotatably mounted in the mounting hole 16. A positioning block 21 is fixedly mounted between the two positioning grooves 20. A guide block 18 is fixedly mounted on one side of the rotating shaft 17. A stop 22 is fixedly mounted on the positioning block 21 relative to the side of the rotating shaft 17, with one side of the stop 22 abutting against the side of the rotating shaft 17. The socket 15 is inserted into the stirring shaft 6, and the shaft hole 19 is inserted into the corresponding limiting shaft 13. The guide block 18 is slidably connected in the double spiral groove 14. With the help of the sleeve 9, rotating shaft 17, and guide block 18, the limiting shaft 13 can be used to achieve synchronous control when the stirring shaft 6 rotates to connect the impeller 7 and the first stirring impeller 8. The sleeve 9 has a reciprocating lifting function. The upper and lower ends of the semi-circular mounting ring 11 are provided with multiple guide grooves to prevent the medium from remaining in the cavity between the semi-circular mounting ring 11 and the sleeve 9. A side blade 23 is fixedly installed on one side of the second stirring blade 12. The side blade 23 has multiple through grooves. A clamping block 24 is fixedly installed on the side of the second stirring blade 12 away from the semi-circular mounting ring 11. Multiple balls are rotatably installed in the clamping block 24. The two semi-circular mounting rings 11 are fixedly connected to each other by bolts and rotate on the fixed ring 10. The two adjacent clamping blocks 24 are respectively placed on one side of the first stirring blade 8. The sleeve 9 is reciprocated and lifted by the stirring shaft 6. It works with the first stirring blade 8 to drive the two sets of second stirring blades 12 and side blades 23 to rotate, thereby agitating the medium in the reactor body 1 and improving the mixing efficiency between the media.
[0030] It should be noted that this utility model is a high-efficiency antioxidant production reactor. When the medium and auxiliary materials in the reactor body 1 are stirred and mixed, the motor 4 is started by the external main controller. Then, the output end of the motor 4 drives the stirring shaft 6 to rotate. The stirring shaft 6 can drive the first stirring blade 8 to rotate through the two connecting blades 7. Since the two adjacent second stirring blades 12 are clamped to one side of the first stirring blade 8 by the clamping block 24 on one side, the first stirring blade 8 synchronously drives the second stirring blades 12 to rotate, thus stirring and mixing the medium in the reactor body 1. Meanwhile, since the fixing ring 10 passes through the two shaft holes 19 between the two limiting shafts 13, it can restrict the axial movement of the sleeve 9. The stirring shaft 6 also rotates inside the sleeve 9 and slides on the guide block 18 with the help of the double helical groove 14, so that the sleeve 9 moves up and down on the outside of the stirring shaft 6. Thus, the sleeve 9 drives the two semi-circular mounting rings 11 to move up and down synchronously through the fixing ring 10, so that the second stirring blade 12 can move up and down as it follows the rotation of the first stirring blade 8, thereby achieving full mixing of the upper and lower layers of the medium in the reactor body 1.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A reaction vessel for producing high-efficiency antioxidants, characterized in that: The reactor includes a reactor body (1), on which a feed hopper (2) is fixedly installed. A frame (3) is also fixedly installed in the middle of the reactor body (1). A motor (4) is fixedly installed on the frame (3), and the motor (4) is electrically connected to an external main controller via a connecting line. The output end of the motor (4) extends through the frame (3) into the reactor body (1) and is fixedly installed with a stirring mechanism (5). The stirring mechanism (5) also includes a stirring shaft (6). Two connecting blades (7) are fixedly installed at the lower end of the stirring shaft (6). A first stirring blade (8) is fixedly installed between the two connecting blades (7). A sleeve (9) is movably installed on the outside of the stirring shaft (6). A fixing ring (10) is fixedly installed on the outside of the sleeve (9). Two semi-circular mounting rings (11) are movably installed on the outside of the fixing ring (10). A second stirring blade (12) is fixedly installed on both sides of the two semi-circular mounting rings (11).
2. The reaction vessel for producing high-efficiency antioxidants according to claim 1, characterized in that: Two limiting shafts (13) are fixedly installed at the top inside the reactor body (1).
3. The reaction vessel for producing high-efficiency antioxidants according to claim 2, characterized in that: The stirring shaft (6) has a double helical groove (14) on its outer side.
4. The reaction vessel for producing a high-efficiency antioxidant according to claim 3, characterized in that: The sleeve (9) has an insertion hole (15) in the middle. The fixing ring (10) has shaft holes (19) on both sides near the sleeve (9). The sleeve (9) and the fixing ring (10) also have a connecting mounting hole (16) on one side. The fixing rings (10) on both sides of the mounting hole (16) also have positioning grooves (20). A rotating shaft (17) is rotatably installed in the mounting hole (16). A positioning block (21) is fixedly installed between the two positioning grooves (20).
5. The reaction vessel for producing a high-efficiency antioxidant according to claim 4, characterized in that: A guide block (18) is fixedly installed on one side of the rotating shaft (17), and a stop (22) is fixedly installed on the side of the positioning block (21) relative to the rotating shaft (17). One side of the stop (22) abuts against one side of the rotating shaft (17). The insertion hole (15) is inserted into the stirring shaft (6), and the shaft hole (19) is inserted into the corresponding limiting shaft (13). The guide block (18) is slidably connected in the double spiral groove (14).
6. The reaction vessel for producing a high-efficiency antioxidant according to claim 1, characterized in that: The semi-circular mounting ring (11) has multiple guide grooves at both its upper and lower ends.
7. The reaction vessel for producing a high-efficiency antioxidant according to claim 6, characterized in that: A side blade (23) is fixedly installed on one side of the second stirring blade (12). Multiple through grooves are opened in the side blade (23). A clamping block (24) is fixedly installed on the side of the second stirring blade (12) away from the semi-circular mounting ring (11). Multiple balls are rotatably installed in the clamping block (24).
8. The reaction vessel for producing a high-efficiency antioxidant according to claim 7, characterized in that: The two semi-circular mounting rings (11) are fixedly connected to each other by bolts and rotate on the fixed ring (10), while the two adjacent clamping blocks (24) are respectively placed on one side of the first stirring blade (8).
Citation Information
Patent Citations
Reaction kettle with stirring mechanism
CN219334195U