Hydraulic device of roll crusher

By designing guide blocks, limit frames, ball spring locks, and heat dissipation devices, the problems of time-consuming and labor-intensive maintenance and short service life of hydraulic presses are solved, achieving the effects of rapid disassembly and assembly and extended service life.

CN223861923UActive Publication Date: 2026-02-03ZHENGZHOU JIANSHENG HYDRAULIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520319211.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-03
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

The existing hydraulic system of the double roll crusher requires the removal of a large number of parts during maintenance, which is time-consuming and labor-intensive, and long-term use reduces the service life of the hydraulic press.

Method used

A hydraulic device including a guide block, a limit frame, a spherical spring lock, a positioning block, and a heat dissipation device is designed. The guide block and the limit frame work together to facilitate the sliding of the hydraulic press. The spherical spring lock and the ball groove work together to facilitate the fixing of the lifting plate. The positioning block and the positioning hole work together to facilitate the fixing of the hydraulic press. The heat dissipation device reduces the temperature of the hydraulic press through an aluminum plate, an exhaust fan, and fan blades.

Benefits of technology

It enables quick assembly and disassembly of hydraulic presses, reduces physical labor consumption, improves work efficiency, and extends the service life of hydraulic presses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roll crushers, in particular to a roll crusher hydraulic device which comprises a feeding cylinder, a hydraulic machine is arranged on one side of the feeding cylinder, a supporting plate and a fixing device are arranged at the bottom of the hydraulic machine, the fixing device comprises a guide block, a limiting frame is arranged in the guide block, and a mounting frame is arranged on one side of the limiting frame. And a spherical spring clamping lock and a lifting plate are arranged in the mounting frame. According to the hydraulic device of the roll crusher, the effect of facilitating sliding of the hydraulic machine is achieved through matched use of a guide block and a limiting frame, the effect of facilitating fixing of the lifting plate is achieved through matched use of a spherical spring clamping lock and a ball groove, and the effect of facilitating resetting of the lifting plate is achieved by adding a supporting spring; and through cooperative use of the positioning blocks, the mounting plates and the positioning holes, the effect of conveniently fixing the hydraulic machine is achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of double roll crushers, specifically a hydraulic device for double roll crushers. Background Technology

[0002] Double roll crushers, also known as twin roll crushers, are mainly used for crushing ores. These machines are characterized by their small size, large crushing ratio (5-8), low noise, simple structure, and convenient maintenance. They produce materials with uniform particle size, low over-crushing rate, sensitive overload protection, and high safety and reliability. They are suitable for industries such as coal, metallurgy, mining, chemical, and building materials, and are particularly suitable for crushing raw coal (including gangue) in large coal mines or coal preparation plants. Toothed roll crushers have a large crushing capacity, sensor overload protection, high safety and reliability, hydraulic adjustment of the toothed roll spacing, centralized lubrication of the toothed roll bearings, optimized tooth shape design, selective shear force crushing, high efficiency, low consumption, and uniform particle size output.

[0003] Currently available hydraulic systems for roller crushers require the removal of numerous parts for maintenance, resulting in time-consuming and labor-intensive processes. Furthermore, the installation of cooling devices reduces the lifespan of the hydraulic system over extended periods. Therefore, there is an urgent need for a hydraulic system for roller crushers to address these issues. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to provide a hydraulic device for a double roll crusher to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides a hydraulic device for a double-roll crusher, including a feed cylinder, a hydraulic press on one side of the feed cylinder, a support plate and a fixing device at the bottom of the hydraulic press, the fixing device including a guide block, a limit frame inside the guide block, an mounting frame on one side of the limit frame, a spherical spring lock and a lifting plate inside the mounting frame, a connecting plate and a support spring at the bottom of the lifting plate, a ball groove on the outer side of the connecting plate, a positioning block at the top of the lifting plate, an mounting plate on the outer side of the positioning block, and a positioning hole inside the mounting plate.

[0007] The present invention is further configured such that: the output shaft of the hydraulic press is provided with a mounting block, the mounting block has a through hole inside, the mounting block has a connecting shaft on the outside, the connecting shaft has a threaded hole inside, and a limiting bolt is provided inside the threaded hole.

[0008] By adopting the above technical solution, a connecting shaft is provided on the outer side of the mounting block to transmit power.

[0009] The present invention is further configured such that: the support plate is fixedly connected to one side of the feed cylinder, the limiting frame is fixedly connected to the top of the support plate, the guide block is slidably connected to the inside of the limiting frame, the hydraulic press is fixedly connected to the guide block, the mounting plate is fixedly connected to one side of the hydraulic press, the spherical spring lock is adapted to the ball groove, and the positioning hole is adapted to the positioning block.

[0010] By adopting the above technical solution, the positioning hole and the positioning block are matched to fix the hydraulic press.

[0011] The present invention is further configured such that: a heat dissipation device is provided on the outside of the hydraulic press, the heat dissipation device includes a protective shell and an aluminum plate, an exhaust fan is provided inside the protective shell, an mounting cylinder is provided on one side of the protective shell, a drive motor is provided inside the mounting cylinder, a fan blade is provided on the output shaft of the drive motor, a mesh plate is provided on the side of the drive motor away from the fan blade, a fixing plate is provided on the outside of the protective shell, and a fixing bolt is provided on the top of the fixing plate.

[0012] By adopting the above technical solution, a mesh plate is installed on the side of the drive motor away from the fan blades to prevent dust.

[0013] The present invention is further configured such that: the aluminum plate is fixedly connected to the outside of the hydraulic press, the exhaust fan is fixedly connected to the top of the protective shell, the drive motor and the mesh plate are both fixedly connected to the inside of the mounting cylinder, and the protective shell is snapped onto the top of the support plate.

[0014] By adopting the above technical solution, the exhaust fan is fixedly connected to the top of the protective shell, which plays a role in driving airflow.

[0015] The present invention is further configured such that: a connecting frame is provided inside the feed cylinder, a crushing roller is provided inside the connecting frame, a baffle is provided on the top of the crushing roller, the connecting frame is fixedly connected to the connecting shaft, the baffle is fixedly connected to the top of the connecting frame, and the crushing roller is rotatably connected to the inside of the connecting frame.

[0016] By adopting the above technical solution, the crushing roller is rotatably connected inside the connecting frame, which facilitates the crushing of materials.

[0017] In summary, the beneficial technical effects of this utility model are as follows:

[0018] 1. The hydraulic device of this double roll crusher facilitates the sliding of the hydraulic press through the cooperation of guide blocks and limit frames; it facilitates the fixing of the lifting plate through the cooperation of ball spring locks and ball grooves; it facilitates the reset of the lifting plate through the addition of support springs; and it facilitates the fixing of the hydraulic press through the cooperation of positioning blocks, mounting plates and positioning holes. By using the above structure, the hydraulic press can be quickly assembled and disassembled, thereby improving work efficiency and reducing physical labor consumption.

[0019] 2. The hydraulic device of this double roll crusher uses aluminum plates for heat conduction, exhaust fans for airflow, mesh plates for dust prevention, a drive motor and fan blades for airflow, and fixing plates and bolts for securing the protective shell. By using the above structure, the temperature of the hydraulic press can be effectively reduced, thereby extending its service life.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a structural schematic diagram of the fixing device of this utility model;

[0024] Figure 3 This is a structural schematic diagram of the mounting bracket of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the guide block of this utility model;

[0026] Figure 5 This is a schematic diagram of the connecting shaft of this utility model;

[0027] Figure 6 This is a schematic diagram of the heat dissipation device of this utility model;

[0028] Figure 7 This is a schematic diagram of the structure of the crushing roller of this utility model.

[0029] In the diagram: 1. Feed cylinder; 2. Hydraulic press; 3. Support plate; 4. Fixing device; 5. Guide block; 6. Limiting frame; 7. Mounting frame; 8. Spherical spring lock; 9. Lifting plate; 10. Connecting plate; 11. Support spring; 12. Ball groove; 13. Positioning block; 14. Mounting plate; 15. Positioning hole; 16. Mounting block; 17. Through hole; 18. Connecting shaft; 19. Threaded hole; 20. Limiting bolt; 21. Heat dissipation device; 22. Protective shell; 23. Aluminum plate; 24. Exhaust fan; 25. Mounting cylinder; 26. Drive motor; 27. Fan blade; 28. Mesh plate; 29. ​​Fixing plate; 30. Fixing bolt; 31. Connecting frame; 32. Crushing roller; 33. Baffle. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] Reference Figures 1 to 4 This utility model discloses a hydraulic device for a double-roll crusher, including a feed cylinder 1, a hydraulic press 2 on one side of the feed cylinder 1, a support plate 3 and a fixing device 4 at the bottom of the hydraulic press 2, the fixing device 4 including a guide block 5, a limit frame 6 inside the guide block 5, an mounting frame 7 on one side of the limit frame 6, a ball spring lock 8 and a lifting plate 9 inside the mounting frame 7, a connecting plate 10 and a support spring 11 at the bottom of the lifting plate 9, a ball groove 12 on the outer side of the connecting plate 10, a positioning block 13 on the top of the lifting plate 9, an mounting plate 14 on the outer side of the positioning block 13, and a positioning hole 15 inside the mounting plate 14. In this embodiment, the support plate 3 serves as a limit, the guide block 5 facilitates the movement of the hydraulic press 2, and the limit frame 6 restricts the movement of the guide block 5.

[0033] Reference Figure 4 and Figure 5 The output shaft of the hydraulic press 2 is provided with a mounting block 16. The mounting block 16 has a through hole 17 inside. The mounting block 16 has a connecting shaft 18 on the outside. The connecting shaft 18 has a threaded hole 19 inside. The threaded hole 19 has a limiting bolt 20 inside. In this embodiment, the mounting block 16 serves to facilitate the connection of the connecting shaft 18, the through hole 17 serves to facilitate the passage of the limiting bolt 20, and the threaded hole 19 serves to fix the limiting bolt 20.

[0034] Reference Figures 1 to 4The support plate 3 is fixedly connected to one side of the feed cylinder 1, the limiting frame 6 is fixedly connected to the top of the support plate 3, the guide block 5 is slidably connected to the inside of the limiting frame 6, the hydraulic press 2 is fixedly connected to the guide block 5, the mounting plate 14 is fixedly connected to one side of the hydraulic press 2, the spherical spring lock 8 is adapted to the ball groove 12, and the positioning hole 15 is adapted to the positioning block 13. In this embodiment, the mounting plate 14 plays a limiting role, the spherical spring lock 8 plays a role in fixing the lifting plate 9, and the positioning hole 15 plays a role in facilitating the installation of the positioning block 13.

[0035] Reference Figure 6 The hydraulic press 2 is provided with a heat dissipation device 21 on its outer side. The heat dissipation device 21 includes a protective shell 22 and an aluminum plate 23. An exhaust fan 24 is provided inside the protective shell 22. An installation cylinder 25 is provided on one side of the protective shell 22. A drive motor 26 is provided inside the installation cylinder 25. A fan blade 27 is provided on the output shaft of the drive motor 26. A mesh plate 28 is provided on the side of the drive motor 26 away from the fan blade 27. A fixing plate 29 is provided on the outer side of the protective shell 22. A fixing bolt 30 is provided on the top of the fixing plate 29. In this embodiment, the aluminum plate 23 plays the role of conducting heat, the exhaust fan 26 plays the role of driving airflow, and the mesh plate 28 plays the role of dust prevention.

[0036] Reference Figure 2 and Figure 6 The aluminum plate 23 is fixedly connected to the outside of the hydraulic press 2, the exhaust fan 24 is fixedly connected to the top of the protective shell 22, the drive motor 26 and the mesh plate 28 are both fixedly connected to the inside of the mounting cylinder 25, and the protective shell 22 is snapped onto the top of the support plate 3. In this embodiment, the drive motor 26 drives the fan blades to rotate, and the protective shell 22 controls the airflow direction.

[0037] Reference Figure 1 and Figure 7 The feed cylinder 1 is provided with a connecting frame 31, and the connecting frame 31 is provided with a crushing roller 32. The top of the crushing roller 32 is provided with a baffle 33. The connecting frame 31 is fixedly connected to the connecting shaft 18, the baffle 33 is fixedly connected to the top of the connecting frame 31, and the crushing roller 32 is rotatably connected to the inside of the connecting frame 31. In this embodiment, the baffle 33 is used to facilitate the addition of materials, and the crushing roller 32 is used to facilitate the crushing of materials.

[0038] The implementation principle of this embodiment is as follows:

[0039] When the hydraulic press 2 needs to be repaired, first use tools to remove the fixing bolt 30, remove the protective shell 22 from the top of the support plate 3, then remove the limiting bolt 20 from the inside of the threaded hole 19, and press down to lift and lower. The lifting plate 9 slides inside the mounting frame 7 until the ball spring lock 8 engages with the inside of the ball groove 12 to fix the lifting plate 9. At this time, the support spring 11 is in a compressed state, and as the lifting plate 9 moves downward, the positioning block 13 is gradually pulled out from the inside of the positioning hole 15. After the connecting plate 10 is no longer restricted by the limiting block, the staff can push the hydraulic press 2 to slide. During the sliding of the hydraulic press 2, the guide block 5 will slide inside the limiting frame 6. The limiting frame 6 plays a limiting role. At the same time, the output shaft and the connecting shaft 18 of the hydraulic press 2 are no longer fixed by the limiting bolt 20. During the movement of the hydraulic press 2, the mounting block 16 will gradually be misaligned with the connecting shaft 18. Thus, the disassembly and assembly of the hydraulic press 2 are completed.

[0040] When the hydraulic press 2 needs to be installed, first, the guide block 5 is snapped into the inside of the limit frame 6, and the hydraulic press 2 is pushed to move until the guide block 5 can no longer move. Then, the lifting plate 9 is pushed upward, so that the ball spring lock 8 is disconnected from the ball groove 12. The support spring 11 will quickly restore its deformation and drive the lifting plate 9 to move upward. At the same time, the positioning block 13 is inserted into the inside of the positioning hole 15. The positioning block 13, the positioning hole 15 and the connecting plate 10 are used to fix the hydraulic press 2 and prevent the hydraulic press 2 from moving. At this time, the threaded hole 19 and the through hole 17 are concentric. Then, the limit bolt 20 is installed into the inside of the threaded hole 19. During the installation of the fixing bolt 30, the fixing bolt 30 will pass through the through hole 17 and play a limiting role. Finally, the fixing bolt 30 is used to install the protective shell 22 onto the top of the support plate 3.

[0041] During the operation of the hydraulic press 2, the drive motor 26 and the exhaust fan 24 start working simultaneously. The drive motor 26 drives the fan blades 27 to rotate, drawing air into the protective casing 22. Subsequently, the air flows over the outside of the aluminum plate 23, cooling the hydraulic press 2. After passing over the aluminum plate 23, the air temperature rises, and the exhaust fan 24 then draws the air out of the protective casing 22 to prevent the hydraulic press 2 from overheating, thereby extending its service life.

[0042] Compared with the prior art, the present invention has the following advantages:

[0043] The guide block 5 and the limit frame 6 work together to facilitate the sliding of the hydraulic press 2. The ball spring lock 8 and the ball groove 12 work together to facilitate the fixing of the lifting plate 9. The addition of the support spring 11 facilitates the resetting of the lifting plate 9. The positioning block 13, the mounting plate 14 and the positioning hole 15 work together to facilitate the fixing of the hydraulic press 2. By using the above structure, the hydraulic press 2 can be quickly assembled and disassembled, thereby improving work efficiency and reducing physical exertion. The addition of the aluminum plate 23 serves to conduct heat. The addition of the exhaust fan 24 promotes airflow. The addition of the mesh plate 28 provides dust protection. The work of the drive motor 26 and the fan blade 27 promotes airflow. The work of the fixing plate 29 and the fixing bolt 30 facilitates the fixing of the protective shell 22. By using the above structure, the temperature of the hydraulic press 2 can be effectively reduced, thereby extending its service life.

[0044] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A hydraulic device for a double-roll crusher, characterized in that: The device includes a feed cylinder (1), a hydraulic press (2) is provided on one side of the feed cylinder (1), a support plate (3) and a fixing device (4) are provided at the bottom of the hydraulic press (2), the fixing device (4) includes a guide block (5), a limit frame (6) is provided inside the guide block (5), an mounting frame (7) is provided on one side of the limit frame (6), a ball spring lock (8) and a lifting plate (9) are provided inside the mounting frame (7), a connecting plate (10) and a support spring (11) are provided at the bottom of the lifting plate (9), a ball groove (12) is provided on the outer side of the connecting plate (10), a positioning block (13) is provided on the top of the lifting plate (9), an mounting plate (14) is provided on the outer side of the positioning block (13), and a positioning hole (15) is provided inside the mounting plate (14).

2. The hydraulic device for a double-roll crusher according to claim 1, characterized in that: The output shaft of the hydraulic press (2) is provided with a mounting block (16), the mounting block (16) has a through hole (17) inside, the mounting block (16) has a connecting shaft (18) on the outside, the connecting shaft (18) has a threaded hole (19) inside, and a limiting bolt (20) is provided inside the threaded hole (19).

3. The hydraulic device for a double-roll crusher according to claim 1, characterized in that: The support plate (3) is fixedly connected to one side of the feed cylinder (1), the limiting frame (6) is fixedly connected to the top of the support plate (3), the guide block (5) is slidably connected to the inside of the limiting frame (6), the hydraulic press (2) is fixedly connected to the guide block (5), the mounting plate (14) is fixedly connected to one side of the hydraulic press (2), the spherical spring lock (8) is adapted to the ball groove (12), and the positioning hole (15) is adapted to the positioning block (13).

4. The hydraulic device for a double-roll crusher according to claim 1, characterized in that: The hydraulic press (2) is provided with a heat dissipation device (21) on the outside. The heat dissipation device (21) includes a protective shell (22) and an aluminum plate (23). An exhaust fan (24) is provided inside the protective shell (22). An installation cylinder (25) is provided on one side of the protective shell (22). A drive motor (26) is provided inside the installation cylinder (25). A fan blade (27) is provided on the output shaft of the drive motor (26). A mesh plate (28) is provided on the side of the drive motor (26) away from the fan blade (27). A fixing plate (29) is provided on the outside of the protective shell (22). A fixing bolt (30) is provided on the top of the fixing plate (29).

5. A hydraulic device for a double-roll crusher according to claim 4, characterized in that: The aluminum plate (23) is fixedly connected to the outside of the hydraulic press (2), the exhaust fan (24) is fixedly connected to the top of the protective shell (22), the drive motor (26) and the mesh plate (28) are both fixedly connected to the inside of the mounting cylinder (25), and the protective shell (22) is snapped onto the top of the support plate (3).

6. The hydraulic device for a double-roll crusher according to claim 1, characterized in that: The feed cylinder (1) is provided with a connecting frame (31), and the connecting frame (31) is provided with a crushing roller (32). The top of the crushing roller (32) is provided with a baffle (33). The connecting frame (31) is fixedly connected to the connecting shaft (18). The baffle (33) is fixedly connected to the top of the connecting frame (31). The crushing roller (32) is rotatably connected to the inside of the connecting frame (31).