Dynamic separator of wear-resistant steel ball coal mill

By using a slide rail and bevel gear meshing design, combined with a servo motor drive, the problem of inaccurate adjustment of stationary blades in the dynamic separator of the coal mill is solved, enabling flexible adjustment of the number and spacing of stationary blades, thereby improving separation efficiency and maintenance efficiency.

CN223861949UActive Publication Date: 2026-02-03HUADIAN POWER INTERNATIONAL CORPORATION LTD +1
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Patent Information

Application Number
CN202520303593.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-02-03
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

The existing dynamic separator for coal mills cannot accurately adjust the angle and the number and spacing of stationary blades, resulting in insufficient separation efficiency.

Method used

The design employs a slide rail and raised structure, combined with bevel gear meshing and servo motor drive, to achieve precise adjustment of the stationary blade mechanism and efficient offset of the moving and stationary blades. The separation efficiency of the separator is adjusted by the servo motor.

Benefits of technology

It enables flexible adjustment of the number and spacing of stationary blades, improving separation efficiency and maintenance efficiency, and enhancing the adjustment precision of the separator.

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Abstract

The utility model discloses a dynamic separator of a wear-resistant steel ball coal mill, which comprises a separator shell, a discharge port I for discharging pulverized coal is arranged at the top of the separator shell, a feed port and a discharge port II for discharging coal slag are arranged at the bottom of the separator shell, and a separation component is further arranged in the separator shell. The separation assembly is installed in the separator shell through a support. According to the utility model, the deviation angle of the moving blade and the static blade can be adjusted accurately, so that the separation efficiency of the separator can be adjusted, the moving blade and the static blade are convenient to replace, and the maintenance efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wear -resisting steel ball coal mill technical field especially relates to a wear -resisting steel ball coal mill dynamic separator. BACKGROUND

[0002] Steel ball coal mill dynamic separator is a kind of equipment for coal mill, mainly used to improve the efficiency of coal mill and the quality of coal powder. Its working principle is to rotate by rotor driving airflow, and separate coal powder by centrifugal separation and impact separation.

[0003] Through the retrieval, the patent with china patent application number 202323099594. X discloses a high-separation-efficiency coal mill dynamic separator, comprising: a separator housing;A static vane unit is arranged in the separator housing and comprises a plurality of spaced rotor static vanes;A dynamic vane unit is arranged in the static vane unit and is connected with a rotating shaft to rotate, comprising a plurality of spaced rotor dynamic vanes. The coal mill dynamic separator in the above-mentioned patent has the following disadvantages: the angle is adjusted by the way of connecting rod, which cannot be accurately adjusted, and the number and spacing of the static vane installation of the separator are not convenient to adjust. UTILITY MODEL CONTENT

[0004] The utility model aims at further setting to solve the shortcomings existing in prior art, and proposes a wear -resisting steel ball coal mill dynamic separator.

[0005] The device is further provided to achieve the above-mentioned purpose, and the utility model adopts the following technical scheme:

[0006] A wear -resisting steel ball coal mill dynamic separator, including separator shell, the top of separator shell is provided with the discharge port one for discharging coal powder, the bottom of separator shell is provided with feed inlet and discharge port two for discharging coal cinder, the separator shell further includes separation assembly, separation assembly is installed in the inside of separator shell by support, separation assembly includes slide rail one, slide rail one is installed with slide rail two by connecting plate, a plurality of static vane mechanisms are installed between slide rail one and slide rail two, the middle of slide rail one is provided with dynamic vane mechanism.

[0007] As a further scheme of the utility model: the position of the slide rail one and the slide rail two is provided with opposite convex structures, the cross section of the convex structure is inclined ninety degrees convex structure, the middle of the slide rail one is provided with rotating hole.

[0008] As a further scheme of the utility model: the static vane mechanism includes slide base, the bottom of slide base is provided with fixed rod, the end of fixed rod is installed with limit plate by screw, the fixed rod is provided with screw thread, and the fixed nut is installed by screw thread.

[0009] As a further embodiment of this utility model: the stationary blade mechanism also includes an adjusting seat, which is installed on the top of the slide. A first bevel gear is rotatably installed in the adjusting seat, and a rotating hole is provided on the side of the adjusting seat. A second bevel gear is rotatably installed in the hole, and the second bevel gear meshes with the first bevel gear.

[0010] As a further improvement of this utility model, a cross hole is provided at the end of the second bevel gear away from the first bevel gear.

[0011] As a further embodiment of this utility model: the stationary blade mechanism also includes moving and stationary blades, a bracket is mounted on the top of the bevel gear, and the moving and stationary blades are bolted to the end of the bracket of the bevel gear.

[0012] As a further embodiment of this utility model: the moving blade mechanism includes a connecting rod and a servo motor. The connecting rod is rotatably installed in the rotating hole of the slide rail, and the servo motor is installed on the inner wall of the separator housing through a bracket. The servo motor and the connecting rod are connected by a pulley mechanism.

[0013] As a further embodiment of this utility model: the moving blade mechanism further includes a moving blade, a sliding groove is provided on the lower half of the connecting rod, the moving blade is installed on the sliding groove on the lower half of the connecting rod, and a cover plate is installed at the end of the connecting rod by bolts, the cover plate being removable.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. Install several stationary blade mechanisms between slide rail one and slide rail two. Adjust the distance between the stationary blade mechanisms by sliding them. Then, use fastening nuts to fix the slide block. This allows for adjustment of the number and spacing of the stationary blade mechanisms according to processing needs, thereby adjusting the coal powder separation efficiency. By rotating bevel gear two, bevel gear two drives bevel gear one to rotate, which in turn drives the moving and stationary blades to rotate together. This achieves a high degree of precision in adjusting the offset angle of the moving and stationary blades, thereby adjusting the separation efficiency of the separator. It also facilitates the replacement of the moving and stationary blades, improving maintenance efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a wear-resistant steel ball coal mill dynamic separator proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the separation component proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of slide rail one and slide rail two proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the moving blade mechanism proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the stationary blade mechanism proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the cross-section of the adjustment seat proposed in this utility model.

[0022] In the diagram: 1-Separator housing, 2-Outlet 1, 3-Inlet, 4-Outlet 2, 5-Servo motor, 6-Connecting rod, 7-Slide rail 1, 8-Stationary blade mechanism, 9-Slide rail 2, 10-Connecting plate, 11-Moving blade, 12-Slide seat, 13-Fixing rod, 14-Limiting plate, 15-Fastening nut, 16-Adjusting seat, 17-Stationary blade, 18-Bevel gear 1, 19-Bevel gear 2, 20-Pulley mechanism, 21-Cover plate. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0025] A wear-resistant steel ball coal mill dynamic separator, such as Figure 1 As shown, the separator includes a separator housing 1, with a discharge port 2 for discharging pulverized coal at the top and a feed port 3 and a discharge port 4 for discharging slag at the bottom. The separator housing 1 also includes a separation assembly, which is installed inside the separator housing 1 by a bracket. The separation assembly includes a slide rail 7, with a slide rail 9 installed on the slide rail 7 via a connecting plate 10. Several stationary blade mechanisms 8 are installed between the slide rail 7 and the slide rail 9, and a moving blade mechanism is provided in the middle of the slide rail 7.

[0026] The sliding rail 1 7 and the sliding rail 2 9 are provided with opposing protruding structures at their contact positions. The cross-section of the protruding structure is a convex structure inclined at ninety degrees. A rotating hole is provided in the middle of the sliding rail 1 7.

[0027] This device is further configured such as Figure 5 , Figure 6As shown, the stationary blade mechanism 8 includes a slide 12, a fixing rod 13 is provided at the bottom of the slide 12, a limit plate 14 is installed at the end of the fixing rod 13 by screws, the fixing rod 13 is provided with threads, and a fastening nut 15 is installed by the threads.

[0028] The stationary blade mechanism 8 also includes an adjusting seat 16, which is installed on the top of the slide 12. A bevel gear 18 is rotatably installed inside the adjusting seat 16. A rotating hole is provided on the side of the adjusting seat 16, and a bevel gear 19 is rotatably installed inside the hole. The bevel gear 19 meshes with the bevel gear 18.

[0029] The end of bevel gear 2 19 away from bevel gear 1 18 is provided with a cross hole;

[0030] The stationary blade mechanism 8 also includes moving and stationary blades 17. A bracket is mounted on the top of the bevel gear 18, and the moving and stationary blades 17 are bolted to the end of the bracket of the bevel gear 18. Several stationary blade mechanisms 8 are installed between slide rail 1 7 and slide rail 2 9. By sliding the stationary blade mechanisms 8, the distance between the stationary blade mechanisms 8 can be adjusted. Then, the slide block 12 is fixed with a fastening nut 15, which facilitates the adjustment of the number and spacing of the stationary blade mechanisms 8 according to processing needs, thereby adjusting the coal powder separation efficiency. By rotating the bevel gear 2 19, the bevel gear 2 19 drives the bevel gear 18 to rotate, which in turn drives the moving and stationary blades 17 to rotate together, achieving a high degree of precision adjustment of the offset angle of the moving and stationary blades 17, thereby adjusting the separation efficiency of the separator. At the same time, it is convenient to replace the moving and stationary blades 17, improving maintenance efficiency.

[0031] This device is further configured such as Figure 2 As shown, the moving blade mechanism includes a connecting rod 6 and a servo motor 5. The connecting rod 6 is rotatably installed in the rotating hole of 007. The servo motor 5 is installed on the inner wall of the separator housing 1 through a bracket. The servo motor 5 and the connecting rod 6 are connected by a pulley mechanism 20. A frequency converter is installed inside the servo motor 5.

[0032] The moving blade mechanism also includes a moving blade 11. A groove is provided on the lower half of the connecting rod 6, and the moving blade 11 is installed on the groove on the lower half of the connecting rod 6. A cover plate 21 is bolted to the end of the connecting rod 6, and the cover plate 21 is removable. By driving the servo motor 5, the servo motor 5 drives the connecting rod 6 to rotate through the pulley mechanism 20, causing the moving blade 11 to feed the coal powder into the stationary blade mechanism 8, separating the fed coal powder from the incompletely crushed coal slag. Under the centrifugal force and the impact of the stationary blade mechanism 8, the coal slag is separated and conveyed to the coal mill for further grinding through the discharge port 2 4. The separated coal powder is conveyed out through the discharge port 1 2 under the action of the airflow blown into the coal mill and the airflow generated by the rotation of the moving blade 11. By using a frequency converter to adjust the speed of the servo motor 5, the coarseness of the separated coal powder can be changed. The cover plate 21 facilitates the removal and replacement of the moving blade 11 for maintenance.

[0033] Working principle: During the separation of pulverized coal, the servo motor 5 drives the connecting rod 6 to rotate through the pulley mechanism 20. The connecting rod 6 drives the moving blade 11 to rotate, thereby driving the airflow to rotate. The pulverized coal collides with the 008 under centrifugal force, separating the pulverized coal from the slag. The slag is conveyed to the coal mill through the discharge port 2 4 for further grinding. The separated pulverized coal is conveyed out through the discharge port 1 2 under the action of the airflow blown into the coal mill and the airflow brought by the rotation of the moving blade 11. When installing the stationary blade mechanism 8, the distance between the stationary blade mechanisms 8 is adjusted by sliding the stationary blade mechanism 8. Then, the slide 12 is fixed with the fastening nut 15, which makes it easy to adjust the number and spacing of the stationary blade mechanism 8 according to the processing needs. By rotating the bevel gear 2 19, the bevel gear 2 19 drives the bevel gear 18 to rotate, which in turn drives the moving and stationary blades 17 to rotate together, so as to achieve a high degree of precision in adjusting the offset angle of the moving and stationary blades 17.

[0034] The above are merely preferred embodiments of this utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and utility model concept of this utility model, should be included within the protection scope of this utility model.

Claims

1. A dynamic separator for a wear-resistant steel ball mill coal mill, comprising a separator shell (1), wherein the top of the separator shell (1) is provided with a discharge port (2) for discharging pulverized coal, the bottom of the separator shell (1) is provided with a feed port (3) and a discharge port (4) for discharging slag, and the separator shell (1) further comprises a separation component, characterized in that, The separation assembly is installed inside the separator housing (1) by a bracket. The separation assembly includes a slide rail one (7). The slide rail one (7) is connected to a slide rail two (9) by a connecting plate (10). Several stationary blade mechanisms (8) are installed between the slide rail one (7) and the slide rail two (9). A moving blade mechanism is provided in the middle of the slide rail one (7).

2. The wear-resistant steel ball mill dynamic separator according to claim 1, characterized in that, The slide rail 1 (7) and slide rail 2 (9) are provided with opposing protrusions at their contact positions. The cross-section of the protrusions is a convex structure inclined at ninety degrees. A rotating hole is provided in the middle of the slide rail 1 (7).

3. The wear-resistant steel ball mill dynamic separator according to claim 2, characterized in that, The stationary blade mechanism (8) includes a slide (12), a fixing rod (13) is provided at the bottom of the slide (12), a limit plate (14) is installed at the end of the fixing rod (13) by screws, and a thread is provided on the fixing rod (13) and a fastening nut (15) is installed by the thread.

4. The wear-resistant steel ball mill dynamic separator according to claim 3, characterized in that, The stationary blade mechanism (8) also includes an adjusting seat (16), which is installed on the top of the slide (12). A bevel gear (18) is rotatably installed in the adjusting seat (16). A rotating hole is provided on the side of the adjusting seat (16), and a bevel gear (19) is rotatably installed in the hole. The bevel gear (19) meshes with the bevel gear (18).

5. A wear-resistant steel ball mill dynamic separator according to claim 4, characterized in that, The end of the second bevel gear (19) away from the first bevel gear (18) is provided with a cross hole.

6. A dynamic separator for a wear-resistant steel ball mill according to claim 5, characterized in that, The stationary blade mechanism (8) also includes a moving and stationary blade (17). A bracket is installed on the top of the bevel gear (18), and the moving and stationary blade (17) is bolted to the end of the bracket of the bevel gear (18).

7. A dynamic separator for a wear-resistant steel ball mill according to claim 1, characterized in that, The moving blade mechanism includes a connecting rod (6) and a servo motor (5). The connecting rod (6) is rotatably installed in the rotating hole of the slide rail (7). The servo motor (5) is installed on the inner wall of the separator housing (1) through a bracket. The servo motor (5) and the connecting rod (6) are connected by a pulley mechanism (20).

8. A dynamic separator for a wear-resistant steel ball mill according to claim 7, characterized in that, The moving blade mechanism also includes a moving blade (11). A sliding groove is provided on the lower half of the connecting rod (6). The moving blade (11) is installed on the sliding groove on the lower half of the connecting rod (6). A cover plate (21) is installed at the end of the connecting rod (6) by bolts. The cover plate (21) is detachable.

Citation Information

Patent Citations

  • Coal mill dynamic separator with high separation efficiency

    CN221360193U