Crushing equipment capable of rapidly replacing cutter

By combining hydraulic rods and limit telescopic rods with magnetic retaining rings, the design enables rapid replacement of crushing equipment cutters, solving the problems of high labor intensity and long service life under traditional bolt fixing methods, and improving the maintenance efficiency and safety of the equipment.

CN223861966UActive Publication Date: 2026-02-03ZHENJIANG PUJING NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423116410.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-02-03
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Traditional crushing equipment requires disassembling the coupling bolts when changing the blades, which is labor-intensive, time-consuming, reduces equipment maintenance and production efficiency, and increases the risk of damage to the connection structure.

Method used

The design employs a hydraulic rod and a limit telescopic rod in conjunction with a magnetic retaining ring and a plug rod. Through sliding connection and magnetic adsorption, it enables quick disassembly and installation of the tool, reducing reliance on bolts.

Benefits of technology

It improves the efficiency of tool changing, reduces the difficulty of operation and the risk of damage to the connection structure, and enhances the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushing equipment, in particular to crushing equipment capable of quickly replacing cutters, which comprises a support plate and a crushing machine box component, the top end of the support plate is fixedly connected with the crushing machine box component, the inner side of the crushing machine box component is provided with a cutter driving component, the crushing machine box component comprises a frame shell, and the inner side of the frame shell is fixedly connected with a hydraulic rod. A limiting telescopic rod is fixedly connected to the inner side of the frame shell, an arc-shaped groove is formed in the inner side of the upper end of the frame shell, a rail groove is formed in the inner side, close to the arc-shaped groove, of the frame shell, an upper baffle is slidably connected to the inner side of the rail groove formed in the frame shell, and a machine fixing plate is fixedly connected to one side of the upper baffle; according to the device disclosed by the utility model, the maintenance efficiency of equipment is improved, the operation cost is reduced, and the risk that a connecting structure is damaged due to frequent disassembly and installation of bolts is reduced, so that the operation safety is improved.
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Description

Technical Field

[0001] This utility model relates to the field of crushing equipment technology, specifically a crushing equipment with quick-change cutting tools. Background Technology

[0002] Crushing equipment is a series of mechanical devices used to reduce large materials to smaller sizes. They crush solid materials such as stone, ore, metal, plastic, and wood into the required particle size through physical actions such as extrusion, shearing, impact, and grinding. They are widely used in many industries such as mining, construction, chemical, metallurgy, and environmental protection to meet the particle size requirements of different processes.

[0003] Quick-change blade crushing equipment refers to crushers designed with mechanisms for easy and quick disassembly and installation of blades. Such a design can significantly improve the maintenance efficiency of the equipment and reduce operating costs.

[0004] In traditional crushing equipment, the cutters are usually connected to the drive unit via a coupling. This connection method requires bolts to fix the coupling. When the cutter needs to be replaced, the operator must first remove the bolts at both ends of the coupling before the cutter can be replaced. This process is not only labor-intensive but also time-consuming, thus reducing the maintenance efficiency and production efficiency of the equipment. In addition, frequent removal and installation of bolts may damage the coupling and bolts, increasing maintenance costs and posing a potential safety risk to the operator. Therefore, a crushing equipment with a quick cutter replacement capability is proposed to address the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a crushing device with quick-change cutting tools, in order to solve the problem that when cutting tools need to be replaced, operators must first remove the bolts at both ends of the coupling before the cutting tools can be replaced. This process is not only labor-intensive but also time-consuming, thereby reducing the maintenance efficiency and production efficiency of the equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A crushing device with quick-change blades includes a support plate and a crusher housing assembly. The crusher housing assembly is fixedly connected to the top of the support plate. A blade drive assembly is installed inside the crusher housing assembly. The crusher housing assembly includes a frame shell. A hydraulic rod is fixedly connected to the inner side of the frame shell. A limit telescopic rod is fixedly connected to the inner side of the frame shell. An arc-shaped groove is formed on the inner side of the upper end of the frame shell. A track groove is formed on the inner side of the frame shell near the arc-shaped groove. An upper baffle is slidably connected to the inner side of the track groove of the frame shell. A fixing plate is fixedly connected to one side of the upper baffle. The blade drive assembly includes a blade body. A shaft roller is fixedly connected to the inner side of the blade body. A magnetic retaining ring is fixedly connected to the outer side of the shaft roller. An insertion hole is formed on the inner side of the blade body. The outer side of the shaft roller fits against the inner side of the bearing. An insertion rod is installed inside the insertion hole of the blade body. A flange plate is welded and fixedly connected to one side of the insertion rod. A drive device is fixedly connected to the flange plate by bolts.

[0008] As a further optimization of this utility model, the top of the support plate is fixedly connected to the bottom of the frame shell, the inner side of the frame shell is hollow, the tool drive assembly is installed inside the frame shell, and the number of the tool drive assemblies is two.

[0009] As a further optimization of this utility model, the frame shell is provided with mounting holes on the inner side near the hydraulic rod and the limiting telescopic rod. There are two hydraulic rods, which are fixed inside the left and right ends of the frame shell.

[0010] As a further optimization of this utility model, the hydraulic rod is fixedly connected to one side of the fixed plate, the limiting telescopic rod is fixedly connected to one side of the fixed plate, the number of the limiting telescopic rods is two, and the number of each group of the limiting telescopic rods is two.

[0011] As a further optimization of this utility model, the upper baffle is in the shape of three rectangular sections, the top of the upper baffle is flush with the top of the frame shell, the number of upper baffles is the same as the number of arc-shaped grooves, the arc-shaped grooves are connected to the rail grooves, the bottom of the upper baffle is an arc structure, and the bottom of the upper baffle is in contact with the top of the bearing.

[0012] As a further optimization of this utility model, the bearing and magnetic retaining ring are embedded in the interior of the arc-shaped groove, the number of bearings is the same as the number of arc-shaped grooves, the shaft roller is installed inside the frame shell, the arc-shaped groove penetrates the upper end of the frame shell, and the shaft roller is a slotted cylinder.

[0013] As a further optimization of this utility model, the following features are provided: the shape of the right side of the insertion hole is the same as the shape of the right side of the insertion rod; the insertion rod slides inside the insertion hole; the number of insertion rods is the same as the number of insertion holes; the bearing is sleeved on the outside of the shaft roller; the outer side of the insertion hole near the shaft roller has an arc-shaped chamfer structure; and one end of the insertion rod has an arc-shaped chamfer structure.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, by setting up a crusher housing assembly and a cutter drive assembly, the device avoids the traditional bolt fixing method. The design of this crushing equipment allows for quick disassembly and installation of the cutters, significantly reducing the time and labor intensity required for cutter replacement. This improvement not only increases the maintenance efficiency of the equipment and reduces operating costs, but also reduces the risk of damage to the connection structure caused by frequent disassembly and installation of bolts, thereby improving operational safety. In addition, by reducing the reliance on bolts, the risk of equipment failure caused by loose or damaged bolts is also reduced, enhancing the stability and reliability of the equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the tool drive assembly structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the frame structure of this utility model;

[0019] Figure 4 This utility model Figure 3 A schematic diagram of the structure at point A;

[0020] Figure 5 This is a schematic diagram of the drive device structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the shaft roller structure of this utility model.

[0022] In the diagram: 1. Support plate;

[0023] 2. Crusher housing assembly; 21. Frame shell; 22. Hydraulic rod; 23. Limiting telescopic rod; 24. Arc-shaped groove; 25. Rail groove; 26. Fixing plate; 27. Upper baffle;

[0024] 3. Tool drive assembly; 31. Tool body; 32. Shaft roller; 33. Magnetic retaining ring; 34. Insertion hole; 35. Bearing; 36. Insertion rod; 37. Flange plate; 38. Drive device. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] Please see Figure 1-6 This utility model provides a technical solution:

[0028] A crushing device with quick-change blades includes a support plate 1 and a crusher housing assembly 2. The crusher housing assembly 2 is fixedly connected to the top of the support plate 1. A blade drive assembly 3 is installed inside the crusher housing assembly 2. The crusher housing assembly 2 includes a frame shell 21. A hydraulic rod 22 is fixedly connected to the inside of the frame shell 21. A limit telescopic rod 23 is fixedly connected to the inside of the frame shell 21. An arc-shaped groove 24 is formed on the inner side of the upper end of the frame shell 21. A rail groove 25 is formed on the inner side of the frame shell 21 near the arc-shaped groove 24. The inner side of the rail groove 25 of the frame shell 21 slides... The upper baffle 27 is dynamically connected, and a fixed plate 26 is fixedly connected to one side of the upper baffle 27. The tool drive assembly 3 includes a tool body 31. A shaft roller 32 is fixedly connected to the inner side of the tool body 31, and a magnetic retaining ring 33 is fixedly connected to the outer side of the shaft roller 32. An insertion hole 34 is opened on the inner side of the tool body 31. The outer side of the shaft roller 32 is in contact with the inner side of the bearing 35. An insertion rod 36 is installed on the inner side of the insertion hole 34 opened in the tool body 31. A flange plate 37 is welded and fixedly connected to one side of the insertion rod 36. A drive device 38 is fixedly connected to the flange plate 37 by bolts.

[0029] As a further implementation of this solution, the top of the support plate 1 is fixedly connected to the bottom of the frame shell 21. The inner side of the frame shell 21 is hollow. The tool drive assembly 3 is installed inside the frame shell 21. There are two tool drive assemblies 3. The inner side of the frame shell 21 near the hydraulic rod 22 and the limiting telescopic rod 23 are provided with mounting holes. There are two hydraulic rods 22. The hydraulic rods 22 are fixed inside the left end and the right end of the frame shell 21. One side of the hydraulic rod 22 is fixedly connected to one side of the fixed plate 26. One side of the limiting telescopic rod 23 is fixedly connected to one side of the fixed plate 26. There are two limiting telescopic rods 23. There are two limiting telescopic rods 23 in each group. By controlling the hydraulic rods 22, the fixed plate 26 and the connected drive device 38, flange plate 37 and plug rod 36 can be moved. When the fixed plate 26 moves, the stability of the movement of the fixed plate 26 can be improved by the guidance and support of the limiting telescopic rod 23.

[0030] As a further implementation of this solution, the upper baffle 27 is a three-section rectangular body. The top of the upper baffle 27 is flush with the top of the frame shell 21. The number of upper baffles 27 is the same as the number of arc-shaped grooves 24. The arc-shaped grooves 24 are connected to the rail grooves 25. The bottom of the upper baffle 27 is an arc-shaped structure. The bottom of the upper baffle 27 is in contact with the top of the bearing 35. Under the action of the upper baffle 27 sliding inside the rail grooves 25, the stability of the fixed plate 26 when moving is further improved. At the same time, the sealing of the upper baffle 27 can prevent external debris from entering the arc-shaped grooves 24 from the top, and at the same time improve the stability of the bearing 35 rotation.

[0031] As a further implementation of this solution, bearings 35 and magnetic retaining rings 33 are embedded inside the arc-shaped grooves 24. The number of bearings 35 is the same as the number of arc-shaped grooves 24. A shaft roller 32 is installed inside the frame housing 21. The arc-shaped grooves 24 penetrate the upper end of the frame housing 21. The shaft roller 32 is a slotted cylinder. The right side of the insertion hole 34 has the same shape as the right side of the insertion rod 36. The insertion rod 36 slides inside the insertion hole 34. The number of insertion rods 36 is the same as the number of insertion holes 34. Bearings 35 are sleeved on the outside of the shaft roller 32. The outer part of the hole 34 near the shaft roller 32 has an arc-shaped chamfer structure, and one end of the insertion rod 36 has an arc-shaped chamfer structure. The insertion rod 36 is moved by the fixing plate 26, so that the insertion rod 36 is inserted into the interior of the insertion hole 34, which improves the connection efficiency between the insertion rod 36 and the insertion hole 34. When the drive device 38 is started, the flange plate 37, the insertion rod 36, the shaft roller 32 and the cutter body 31 can rotate simultaneously, which reduces the dependence on bolts and also reduces the risk of equipment failure caused by loose or damaged bolts, thus enhancing the stability and reliability of the equipment.

[0032] Workflow: To avoid traditional bolt fixing methods and ensure the fixing speed of the tool body 31, before replacing the tool body 31, the bearing 35 is fitted onto the outside of the shaft roller 32, so that one side of the bearing 35 is in contact with one side of the magnetic retaining ring 33. Under the magnetic attraction of the magnetic retaining ring 33 on the bearing 35, the bearing 35 is temporarily limited. After the bearing 35 is fitted, the tool body 31 on the frame 21 is disassembled, and the hydraulic rod 22 is activated to drive the fixing plate 26 away from the frame 21. As the fixed plate 26 moves, the extension of the limiting telescopic rod 23 fixed on one side causes it to extend. The limiting telescopic rod 23 improves the stability of the fixed plate 26 during movement and also provides support for it. The movement of the fixed plate 26 causes the inner fixed drive device 38 to move, which in turn moves the flange plate 37 and the insertion rod 36. The insertion rod 36 slides out of the insertion hole 34, and at the same time, the upper baffle 27 slides out of the rail groove 25. When the insertion rod 36 moves away from the insertion hole 34, the upper baffle 27 moves away from the arc. At one end of the arc-shaped groove 24, the tool body 31 to be replaced can be directly removed from the inside of the arc-shaped groove 24, and then the new tool body 31 is installed. The bearing 35 installed on the new tool body 31 and the shaft roller 32 is aligned with the arc-shaped groove 24, so that the bearing 35 and the magnetic retaining ring 33 are embedded and installed inside the arc-shaped groove 24. The drive device 38 is started to drive the pre-installed flange plate 37 and the insertion rod 36 to rotate, so that the protruding part of the insertion rod 36 is aligned with the protruding part of the insertion hole 34. Then, the hydraulic rod 2 is used to rotate the tool body 31. 2. The fixed plate 26 is moved. The chamfer at one end of the insertion rod 36 and the chamfer at one end of the insertion hole 34 improve the ease of installation between the insertion rod 36 and the shaft roller 32. When the insertion rod 36 slides into the inside of the insertion hole 34, the upper baffle 27 seals the arc-shaped groove 24. At this time, the replacement of the tool body 31 is completed. When replacing the tool body 31, the device avoids the traditional coupling and bolt fixing method, reduces the difficulty of operation, improves the installation efficiency, and avoids the phenomenon of connection damage caused by bolt fixing.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crushing device with quick-change blades, comprising a support plate (1) and a crusher housing assembly (2), characterized in that: The top of the support plate (1) is fixedly connected to the crusher box assembly (2), and the inside of the crusher box assembly (2) is equipped with a cutter drive assembly (3). The crusher housing assembly (2) includes a frame shell (21), a hydraulic rod (22) is fixedly connected to the inner side of the frame shell (21), a limit telescopic rod (23) is fixedly connected to the inner side of the frame shell (21), an arc-shaped groove (24) is opened on the inner side of the upper end of the frame shell (21), a rail groove (25) is opened on the inner side of the frame shell (21) near the arc-shaped groove (24), an upper baffle (27) is slidably connected to the inner side of the rail groove (25) opened on the frame shell (21), and a machine fixing plate (26) is fixedly connected to one side of the upper baffle (27). The tool drive assembly (3) includes a tool body (31), a shaft roller (32) is fixedly connected to the inner side of the tool body (31), a magnetic retaining ring (33) is fixedly connected to the outer side of the shaft roller (32), an insertion hole (34) is opened on the inner side of the tool body (31), the outer side of the shaft roller (32) is in contact with the inner side of the bearing (35), an insertion rod (36) is installed on the inner side of the insertion hole (34) opened on the tool body (31), a flange plate (37) is welded and fixedly connected to one side of the insertion rod (36), and a drive device (38) is fixedly connected to the flange plate (37) by bolts.

2. The crushing device with quick-change cutting tools according to claim 1, characterized in that: The top of the support plate (1) is fixedly connected to the bottom of the frame shell (21). The inner side of the frame shell (21) is hollow. The tool drive assembly (3) is installed inside the frame shell (21). There are two tool drive assemblies (3).

3. The crushing device with quick-change cutting tools according to claim 1, characterized in that: The frame (21) has mounting holes on the inner side near the hydraulic rod (22) and the limiting telescopic rod (23). There are two hydraulic rods (22), which are fixed inside the left and right ends of the frame (21).

4. The crushing device with quick-change cutting tools according to claim 1, characterized in that: One side of the hydraulic rod (22) is fixedly connected to one side of the fixed plate (26), and one side of the limiting telescopic rod (23) is fixedly connected to one side of the fixed plate (26). There are two limiting telescopic rods (23), and each group of limiting telescopic rods (23) has two rods.

5. A crushing device with quick-change cutting tools according to claim 1, characterized in that: The upper baffle (27) is in the shape of three rectangular sections. The top of the upper baffle (27) is flush with the top of the frame shell (21). The number of upper baffles (27) is the same as the number of arc-shaped grooves (24). The arc-shaped grooves (24) are connected to the rail groove (25). The bottom of the upper baffle (27) is an arc-shaped structure. The bottom of the upper baffle (27) is in contact with the top of the bearing (35).

6. The crushing device with quick-change cutting tools according to claim 1, characterized in that: The bearing (35) and magnetic retaining ring (33) are embedded in the interior of the arc-shaped groove (24). The number of bearings (35) is the same as the number of arc-shaped grooves (24). The roller (32) is installed inside the frame (21). The arc-shaped groove (24) penetrates the upper end of the frame (21). The roller (32) is a slotted cylinder.

7. A crushing device with quick-change cutting tools according to claim 1, characterized in that: The shape of the right side of the insertion hole (34) is the same as the shape of the right side of the insertion rod (36). The insertion rod (36) slides inside the insertion hole (34). The number of insertion rods (36) is the same as the number of insertion holes (34). The bearing (35) is sleeved on the outside of the shaft roller (32). The outer side of the insertion hole (34) near the shaft roller (32) has an arc-shaped chamfer structure. One end of the insertion rod (36) has an arc-shaped chamfer structure.