Aluminum gusset plate coating processing equipment

Abstract

The utility model relates to the technical field of aluminum gusset plate machining equipment, and discloses aluminum gusset plate coating machining equipment which comprises a base, two sliding grooves are formed in the upper surface of the base, the inner walls of the sliding grooves communicate with the inner wall of the base, and the inner wall of the base is rotationally connected with a bidirectional lead screw. According to the aluminous gusset plate coating processing equipment, under the action of a bidirectional lead screw, a first servo motor and a moving frame, two fixing mechanisms can be driven to synchronously move inwards or outwards, so that aluminous gusset plate bodies with different sizes can be adjusted, and then the sides of the aluminous gusset plate bodies can be clamped and fixed under the action of the fixing mechanisms; according to the aluminum gusset plate, the problem that in the spraying process, due to equipment vibration or other factors, the aluminum gusset plate body moves or shakes, and spraying is uneven is solved, the fixed aluminum gusset plate body can be driven to be turned over under the action of the rotating shaft, the aluminum gusset plate body can be turned over without manual removal of limiting of the aluminum gusset plate body, and therefore the coating machining efficiency is improved.

Description

Technical Field

[0001] This application relates to the technical field of aluminum ceiling panel processing equipment, specifically to an aluminum ceiling panel coating processing equipment. Background Technology

[0002] Aluminum ceiling panels are lightweight decorative materials made from aluminum alloy sheets through processes such as cutting, corner trimming, and molding. Aluminum ceiling panels offer excellent fire resistance, moisture resistance, antistatic properties, and corrosion resistance. They also boast a pleasant texture, are easy to clean, have a long service life, and are easy to install and disassemble, facilitating internal ceiling maintenance. Currently, aluminum ceiling panels undergo surface coating during processing to enhance their aesthetics, corrosion resistance, wear resistance, weather resistance, and ease of cleaning and maintenance.

[0003] An existing patent (publication number: CN218048528U) discloses a coating processing device for the production of aluminum ceiling panels. It includes a base at the bottom, a support column at the top of one end, and a crossbeam installed on one side of the top of the support column. It also includes a paint tank, a lifting mechanism, a feeding mechanism, a pump, and a liquid delivery pipe. The paint tank is located at the top of the base near one end.

[0004] The above solution facilitates the spraying of aluminum ceiling panels and ensures good spray uniformity. However, the solution only places the aluminum ceiling panels on the placement tray without any structure to fix them in place. Since the aluminum ceiling panels are not fixed, they may move or shake during the spraying process due to equipment vibration or other factors, resulting in uneven spraying, uneven coating thickness, missed coatings, or recoating, which affects the aesthetics and performance of the aluminum ceiling panels. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides an aluminum ceiling panel coating processing equipment, which has the advantage of fixing aluminum ceiling panels of different sizes. This solves the problem that during the spraying process, the aluminum ceiling panels may move or shake due to equipment vibration or other factors, resulting in uneven spraying, inconsistent coating thickness, missed coating, or recoating.

[0006] To achieve the above objectives, this application provides the following technical solution: an aluminum ceiling panel coating processing equipment, comprising a base, two sliding grooves formed on the upper surface of the base, the inner walls of the sliding grooves being connected to the inner wall of the base, a bidirectional lead screw rotatably connected to the inner wall of the base, a first servo motor fixedly embedded on the outer surface of the base, the output end of the first servo motor being fixedly connected to one end of the bidirectional lead screw, two symmetrical movable frames threadedly connected to the outer surface of the bidirectional lead screw, a fixing mechanism provided on the side of the two movable frames that are close to each other, the fixing mechanism including a rotating shaft, the outer surface of the rotating shaft being rotatably connected to the inner wall of the movable frame, and an aluminum ceiling panel body provided above the base.

[0007] The above scheme, through the use of a bidirectional lead screw, a first servo motor, and a moving frame, enables two fixed mechanisms to move synchronously inward or outward, thereby allowing adjustment of aluminum ceiling panel bodies of different sizes. The fixed mechanisms then clamp and fix the edges of the aluminum ceiling panel bodies, preventing movement or shaking during the spraying process due to equipment vibration or other factors, which could lead to uneven spraying. Furthermore, the rotating shaft allows the fixed aluminum ceiling panel bodies to be flipped without manual release of the limiting mechanism, thus improving the efficiency of the coating process.

[0008] Furthermore, a U-shaped frame is fixedly connected to one end of the rotating shaft. Two limiting holes are opened on the outer surface of the U-shaped frame, and two first guide grooves are opened on the outer surface of the U-shaped frame. A clamping plate is slidably connected to the inner wall of the two first guide grooves. Two springs are fixedly connected to the upper surface of the clamping plate, and the ends of the two springs away from the upper surface of the clamping plate are fixedly connected to the outer surface of the U-shaped frame.

[0009] The above solution utilizes a spring to push the clamping plate downwards, thereby initially fixing the aluminum ceiling panel. The operation is simple and convenient, and the fixing of the aluminum ceiling panel can be completed quickly.

[0010] Furthermore, the inner wall of the U-shaped frame is threaded with bolts, and the upper surface of the clamping plate is fixedly connected with a protective pad.

[0011] Through the above scheme, by setting the bolts, after the spring pushes the clamping plate to initially fix the aluminum ceiling panel body, rotating the bolts can squeeze the protective pad, thereby pushing the clamping plate to fix the aluminum ceiling panel body a second time, improving the stability of the aluminum ceiling panel body. In addition, the protective pad can protect the clamping plate, avoiding wear on the surface of the clamping plate caused by the compression of the bolts, thereby improving the service life of the clamping plate.

[0012] Furthermore, the inner walls of both movable frames are each fitted with a limiting rod, and the outer surface of the limiting rod is inserted into the inner wall of the limiting hole. The ends of the two limiting rods that are far apart from each other are fixedly connected to a fixing plate. The outer surfaces of the two limiting rods are each fitted with a tension spring, and the two ends of the tension spring are respectively fixedly connected to the outer surface of the fixing plate and the outer surface of the movable frame.

[0013] The above solution utilizes the interaction between the limiting rod, the fixing plate, and the tension spring. Under the tension of the tension spring, the fixing plate moves and pushes the limiting rod into the inner wall of the limiting hole, thereby limiting the rotation adjustment of the fixing mechanism and preventing the overall angular displacement of the fixing mechanism from causing uneven spraying.

[0014] Furthermore, the upper surface of the base is fixedly connected to four rectangular array of support rods, and the top of the four support rods is fixedly connected to a top plate, the outer surface of which is provided with a second guide groove.

[0015] The above solution utilizes support rods, with four rods positioned at the four corners of the bottom surface of the top slab. This effectively supports the top slab and the structure on its surface, ensuring its stability.

[0016] Furthermore, two support plates are fixedly connected to the upper surface of the top plate, and a one-way screw is rotatably connected to one side of the two support plates that are close to each other. A second servo motor is fixedly embedded in the outer surface of one of the support plates, and the output end of the second servo motor is fixedly connected to one end of the one-way screw. A movable seat is threadedly connected to the outer surface of the one-way screw, and a spraying plate is fixedly connected to the bottom surface of the movable seat. Four spray nozzles are installed on the bottom surface of the spraying plate.

[0017] The above scheme utilizes a one-way lead screw, a second servo motor, and a moving base. The second servo motor drives the one-way lead screw to rotate, which in turn drives the moving base to reciprocate on the surface of the one-way lead screw. This, in turn, moves the coating plate, thereby uniformly coating the surface of the aluminum ceiling panel.

[0018] Furthermore, the outer surface of the movable seat is slidably connected to the inner wall of the second guide groove, and two guide rods are fixedly connected to one side of the two support plates that are close to each other, with the outer surface of the movable seat slidably connected to the inner wall of the guide rods.

[0019] The above scheme, by setting guide rods and second guide grooves, can limit and guide the movement of the moving seat, ensuring that the moving seat can move smoothly in the lateral reciprocating motion, thereby improving the spraying stability of the coating plate.

[0020] Furthermore, a paint tank is fixedly connected to the upper surface of the top plate, a material pump is installed on the outer surface of the paint tank, a hose is fixedly connected to the output end of the material pump, and the end of the hose away from the output end of the material pump is fixedly connected to the outer surface of the spray plate.

[0021] The above solution, by setting up a material pump, can continuously deliver the paint from the paint tank to the interior of the spraying plate, thereby ensuring that the spraying plate can continuously spray the aluminum ceiling panel and ensure the uniformity of the spraying.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This aluminum ceiling panel coating processing equipment, through the function of a bidirectional lead screw, a first servo motor, and a moving frame, can drive two fixed mechanisms to move synchronously inward or outward, thereby adjusting the aluminum ceiling panel body of different sizes. Then, under the action of the fixed mechanism, the sides of the aluminum ceiling panel body can be clamped and fixed, thus avoiding the movement or shaking of the aluminum ceiling panel body due to equipment vibration or other factors during the spraying process, which would lead to problems such as uneven spraying. Furthermore, under the action of the rotating shaft, the fixed aluminum ceiling panel body can be rotated, so that the aluminum ceiling panel body can be rotated without manually releasing the limit of the aluminum ceiling panel body, thereby improving the efficiency of coating processing. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0025] Figure 2 This is a cross-sectional view of the overall structure of this application;

[0026] Figure 3 This is a three-dimensional structural diagram of part of this application;

[0027] Figure 4 This is a three-dimensional structural diagram of the movable frame, limiting rod, fixing plate, and tension spring of this application;

[0028] Figure 5 This is a three-dimensional structural diagram of the fixing mechanism in this application;

[0029] Figure 6 This is a three-dimensional structural diagram of the fixed mechanism from another perspective.

[0030] In the picture:

[0031] 1. Base; 2. Slide groove; 3. Two-way lead screw; 4. First servo motor; 5. Moving frame; 6. Fixing mechanism; 601. Rotating shaft; 602. U-shaped frame; 603. Limiting hole; 604. First guide groove; 605. Clamping plate; 606. Spring; 607. Protective pad; 608. Bolt; 7. Aluminum buckle panel body; 8. Limiting rod; 9. Fixing plate; 10. Tension spring; 11. Support rod; 12. Top plate; 13. Second guide groove; 14. Bracket plate; 15. One-way lead screw; 16. Second servo motor; 17. Moving seat; 18. Guide rod; 19. Paint tank; 20. Material pump; 21. Spraying plate. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0033] Please see Figure 1 , Figure 2 and Figure 5 This embodiment of an aluminum ceiling panel coating processing device includes a base 1. Two grooves 2 are formed on the upper surface of the base 1, and the inner walls of the grooves 2 are connected to the inner wall of the base 1. A bidirectional lead screw 3 is rotatably connected to the inner wall of the base 1. A first servo motor 4 is fixedly embedded on the outer surface of the base 1. The output end of the first servo motor 4 is fixedly connected to one end of the bidirectional lead screw 3. Two symmetrical movable frames 5 are threadedly connected to the outer surface of the bidirectional lead screw 3. By setting the bidirectional lead screw 3, the first servo motor 4, and the movable frames 5, two fixed mechanisms 6 can be driven to move synchronously inward or outward, thereby allowing adjustment of aluminum ceiling panel bodies 7 of different sizes. Each of the two movable frames 5 has a fixing mechanism 6 on one side that is close to each other. The fixing mechanism 6 includes a rotating shaft 601. The outer surface of the rotating shaft 601 is rotatably connected to the inner wall of the movable frame 5. Under the action of the fixing mechanism 6, the side of the aluminum ceiling panel body 7 can be clamped and fixed, thereby avoiding the aluminum ceiling panel body 7 from moving or shaking due to equipment vibration or other factors during the spraying process, which would lead to uneven spraying and other problems. Furthermore, under the action of the rotating shaft 601, the fixed aluminum ceiling panel body 7 can be rotated, so that the aluminum ceiling panel body 7 can be rotated without manually releasing the limit of the aluminum ceiling panel body 7, thereby improving the efficiency of coating processing. The aluminum ceiling panel body 7 is located on the top of the base 1.

[0034] Please see Figure 1 , Figure 5 and Figure 6 A U-shaped frame 602 is fixedly connected to one end of the rotating shaft 601. Two limiting holes 603 are formed on the outer surface of the U-shaped frame 602, and two first guide grooves 604 are formed on the outer surface of the U-shaped frame 602. A clamping plate 605 is slidably connected to the inner wall of the two first guide grooves 604. Two springs 606 are fixedly connected to the upper surface of the clamping plate 605. The ends of the two springs 606 away from the upper surface of the clamping plate 605 are fixedly connected to the outer surface of the U-shaped frame 602. By the action of the springs 606, the clamping plate 605 can be pushed downwards, thereby initially fixing the aluminum ceiling panel body 7. The operation is simple and convenient, and can quickly complete the fixing of the aluminum ceiling panel body 7. The main body 7 of the aluminum buckle panel is fixed, and the inner wall of the U-shaped frame 602 is threaded with bolts 608. The upper surface of the clamping plate 605 is fixedly connected with a protective pad 607. By setting the bolts 608, after the spring 606 pushes the clamping plate 605 to initially fix the aluminum buckle panel 7, rotating the bolts 608 can squeeze the protective pad 607, thereby pushing the clamping plate 605 to fix the aluminum buckle panel 7 a second time, improving the stability of the aluminum buckle panel 7. In addition, the protective pad 607 can protect the clamping plate 605 and prevent the surface of the clamping plate 605 from being worn due to the squeezing of the bolts 608, thereby improving the service life of the clamping plate 605.

[0035] Please see Figure 1 , Figure 3 and Figure 4 Limiting rods 8 are inserted into the inner walls of both movable frames 5, and the outer surfaces of the limiting rods 8 are inserted into the inner walls of the limiting holes 603. A fixing plate 9 is fixedly connected to the ends of the two limiting rods 8 that are far apart from each other. A tension spring 10 is fitted onto the outer surfaces of both limiting rods 8, and both ends of the tension spring 10 are fixedly connected to the outer surfaces of the fixing plate 9 and the movable frame 5, respectively. Through the interaction between the limiting rods 8, the fixing plate 9, and the tension spring 10, the tension spring 10 pulls the fixing plate 9 to move, pushing the limiting rods 8 into the limiting holes 603. The inner wall of 03 limits the rotation adjustment of the fixing mechanism 6, preventing the fixing mechanism 6 from shifting at an angle and causing uneven spraying. Four rectangular array of support rods 11 are fixedly connected to the upper surface of the base 1. The top plate 12 is fixedly connected to the top of the four support rods 11. The outer surface of the top plate 12 is provided with a second guide groove 13. By setting the support rods 11, the four support rods 11 are distributed at the four corners of the bottom surface of the top plate 12, which can effectively support the structure of the top plate 12 and the surface of the top plate 12, ensuring its stability.

[0036] Please see Figure 1 , Figure 2 and Figure 3Two support plates 14 are fixedly connected to the upper surface of the top plate 12. A one-way screw 15 is rotatably connected to one side of the two support plates 14 that are close to each other. A second servo motor 16 is fixedly embedded in the outer surface of one of the support plates 14. The output end of the second servo motor 16 is fixedly connected to one end of the one-way screw 15. A movable seat 17 is threadedly connected to the outer surface of the one-way screw 15. A spraying plate 21 is fixedly connected to the bottom surface of the movable seat 17. Four spray nozzles are installed on the bottom surface of the spraying plate 21. Through the action of the one-way screw 15, the second servo motor 16, and the movable seat 17, the second servo motor 16 can drive the one-way screw 15 to rotate, thereby driving the movable seat 17 to reciprocate on the surface of the one-way screw 15. This drives the spraying plate 21 to move, thus uniformly spraying the surface of the aluminum ceiling panel 7. The outer surface of the movable seat 17 is slidably connected to the inner surface of the second guide groove 13. Two guide rods 18 are fixedly connected to one side of the two support plates 14 that are close to each other. The outer surface of the movable seat 17 is slidably connected to the inner wall of the guide rods 18. By setting the guide rods 18 and the second guide groove 13, the movement of the movable seat 17 can be limited and guided, ensuring that the movable seat 17 can move smoothly in the lateral reciprocating motion, thereby improving the spraying stability of the spray plate 21. A paint tank 19 is fixedly connected to the upper surface of the top plate 12. A material pump 20 is installed on the outer surface of the paint tank 19. A hose is fixedly connected to the output end of the material pump 20, and the end of the hose away from the output end of the material pump 20 is fixedly connected to the outer surface of the spray plate 21. By setting the material pump 20, the paint inside the paint tank 19 can be continuously transported to the inside of the spray plate 21, thereby ensuring that the spray plate 21 can continuously spray the aluminum ceiling panel body 7 and ensure the uniformity of the spraying.

[0037] In this embodiment, an aluminum ceiling panel coating processing device, through the action of a bidirectional lead screw 3, a first servo motor 4, and a moving frame 5, can drive two fixed mechanisms 6 to move synchronously inward or outward, thereby adjusting the aluminum ceiling panel body 7 of different sizes. Then, under the action of the fixed mechanism 6, the sides of the aluminum ceiling panel body 7 can be clamped and fixed, thus avoiding the movement or shaking of the aluminum ceiling panel body 7 due to equipment vibration or other factors during the spraying process, which would lead to uneven spraying and other problems. Furthermore, under the action of the rotating shaft 601, the fixed aluminum ceiling panel body 7 can be rotated, so that the aluminum ceiling panel body 7 can be rotated without manually releasing the limit of the aluminum ceiling panel body 7, thereby improving the efficiency of coating processing.

[0038] The working principle of the above embodiment is as follows: When using this device, the first servo motor 4 is first started to drive the two moving frames 5 to move synchronously inward or outward, and to move the fixing mechanism 6 on the surface of the two moving frames 5. This allows for adjustment according to the different sizes of the aluminum ceiling panel body 7. Then, the aluminum ceiling panel body 7 is placed on the surface of the U-shaped frame 602. At this time, the clamping plate 605 moves downward under the push of the spring 606, thus initially fixing the aluminum ceiling panel body 7. In conjunction with the limiting guide of the first guide groove 604, the clamping plate 605 smoothly clamps and fixes the aluminum ceiling panel body 7. Afterward, rotating the bolt 608 can squeeze the protective pad 607, thereby pushing the clamping plate 605 to fix the aluminum ceiling panel body 7 a second time, improving the stability of the aluminum ceiling panel body 7. The protective pad 607 can also protect the clamping plate 605, preventing the surface of the clamping plate 605 from being worn due to the squeezing of the bolt 608, thereby improving the service life of the clamping plate 605. Then, the second servo motor 16 is started, which drives the one-way lead screw 15 to rotate, thereby driving the moving seat 17 to reciprocate on the surface of the one-way lead screw 15. With the help of the guide rod 18 and the second guide groove 13, the movement of the moving seat 17 can be limited and guided, ensuring that the moving seat 17 can move smoothly in a lateral reciprocating motion. This can smoothly drive the spraying plate 21 to move and spray the surface of the aluminum buckle panel body 7 evenly. Finally, after one side of the aluminum buckle panel body 7 is sprayed, the fixing plate 9 is pulled to drive the limiting rod 8 to disengage from the inner wall of the limiting hole 603, thereby releasing the limitation of the fixing mechanism 6. Then, under the action of the rotating shaft 601, the fixing mechanism 6 can rotate around the rotating shaft 601. After the aluminum buckle panel body 7 is rotated horizontally, the pulling on the fixing plate 9 is released. At this time, the limiting rod 8 can be inserted into the interior of the limiting hole 603 under the reset push of the tension spring 10, thereby limiting the fixing mechanism 6 again and ensuring the stability of the fixing mechanism 6.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum ceiling panel coating processing equipment, comprising a base (1), characterized in that: The upper surface of the base (1) has two sliding grooves (2), and the inner wall of the sliding grooves (2) is connected to the inner wall of the base (1). The inner wall of the base (1) is rotatably connected to a bidirectional lead screw (3). The outer surface of the base (1) is fixedly inlaid with a first servo motor (4). The output end of the first servo motor (4) is fixedly connected to one end of the bidirectional lead screw (3). The outer surface of the bidirectional lead screw (3) is threaded with two symmetrical moving frames (5). The two moving frames (5) are provided with a fixing mechanism (6) on the side that is close to each other. The fixing mechanism (6) includes a rotating shaft (601). The outer surface of the rotating shaft (601) is rotatably connected to the inner wall of the moving frame (5). An aluminum buckle plate body (7) is provided above the base (1).

2. The aluminum ceiling panel coating processing equipment according to claim 1, characterized in that: One end of the rotating shaft (601) is fixedly connected to a U-shaped frame (602). Two limiting holes (603) are opened on the outer surface of the U-shaped frame (602). Two first guide grooves (604) are opened on the outer surface of the U-shaped frame (602). A clamping plate (605) is slidably connected to the inner wall of the two first guide grooves (604). Two springs (606) are fixedly connected to the upper surface of the clamping plate (605). One end of the two springs (606) away from the upper surface of the clamping plate (605) is fixedly connected to the outer surface of the U-shaped frame (602).

3. The aluminum ceiling panel coating processing equipment according to claim 2, characterized in that: The inner wall of the U-shaped frame (602) is threaded with bolts (608), and the upper surface of the clamping plate (605) is fixedly connected with a protective pad (607).

4. The aluminum ceiling panel coating processing equipment according to claim 1, characterized in that: Limiting rods (8) are inserted into the inner walls of both movable frames (5), and the outer surface of the limiting rods (8) is inserted into the inner wall of the limiting hole (603). The ends of the two limiting rods (8) that are far apart from each other are fixedly connected to a fixing plate (9). The outer surfaces of the two limiting rods (8) are fitted with tension springs (10), and the two ends of the tension springs (10) are fixedly connected to the outer surface of the fixing plate (9) and the outer surface of the movable frame (5), respectively.

5. The aluminum ceiling panel coating processing equipment according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected with four rectangular array of support rods (11), and the top of the four support rods (11) is fixedly connected with a top plate (12). The outer surface of the top plate (12) is provided with a second guide groove (13).

6. The aluminum ceiling panel coating processing equipment according to claim 5, characterized in that: Two support plates (14) are fixedly connected to the upper surface of the top plate (12). One-way screws (15) are rotatably connected to one side of the two support plates (14) that are close to each other. A second servo motor (16) is fixedly embedded on the outer surface of one of the support plates (14). The output end of the second servo motor (16) is fixedly connected to one end of the one-way screw (15). A movable seat (17) is threadedly connected to the outer surface of the one-way screw (15). A spraying plate (21) is fixedly connected to the bottom surface of the movable seat (17). Four spray nozzles are installed on the bottom surface of the spraying plate (21).

7. The aluminum ceiling panel coating processing equipment according to claim 6, characterized in that: The outer surface of the movable seat (17) is slidably connected to the inner wall of the second guide groove (13), and two guide rods (18) are fixedly connected to one side of the two support plates (14) that are close to each other. The outer surface of the movable seat (17) is slidably connected to the inner wall of the guide rods (18).

8. The aluminum ceiling panel coating processing equipment according to claim 6, characterized in that: A paint tank (19) is fixedly connected to the upper surface of the top plate (12). A material pump (20) is installed on the outer surface of the paint tank (19). A hose is fixedly connected to the output end of the material pump (20), and the end of the hose away from the output end of the material pump (20) is fixedly connected to the outer surface of the spray plate (21).

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