Paint ultraviolet curing device of automatic spraying production line

By introducing a purification mechanism and a curing mechanism into the paint curing device, the problem of harmful gas pollution during the use of UV lamps is solved, achieving an environmentally friendly and efficient paint curing effect.

CN223862227UActive Publication Date: 2026-02-03NANTONG GIANT MASCH MFG CO LTD
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Patent Information

Application Number
CN202520180799.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-02-03
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

Existing paint curing equipment generates harmful gases when using UV lamps, causing environmental pollution and affecting production efficiency.

Method used

Design an ultraviolet curing device for paint in an automated spraying production line, comprising a purification mechanism and a curing mechanism. The purification mechanism filters harmful gases through an exhaust pipe, a filter screen, and an activated carbon plate, while the curing mechanism uses a stepper motor to drive ultraviolet curing lamps for uniform curing.

Benefits of technology

It effectively filters harmful gases, reduces harm to workers, and improves the uniformity and efficiency of paint curing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of paint curing, in particular to a paint ultraviolet curing device of an automatic spraying production line, which comprises a device base, a curing piece is fixed on the upper surface of the device base, and a purification mechanism for purifying air is arranged on the upper surface of the curing piece. A curing mechanism for curing the paint is arranged in the curing part; and the purification mechanism comprises two exhaust pipes, the two exhaust pipes communicate with the upper surface of the curing part, the tail ends of the two exhaust pipes communicate with purification parts, and filter screen plates are fixed to the inner walls of the purification parts. Through the arranged purification mechanism, harmful gas can be sucked into an exhaust pipe and then discharged into a purification piece, impurities in air are filtered through a filter screen plate, peculiar smells in the air are adsorbed through an activated carbon plate, and therefore the harm to workers caused by the fact that the harmful gas is discharged into the air is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the paint curing technical field especially is related to a paint ultraviolet light curing device of automatic spraying production line. BACKGROUND

[0002] The paint ultraviolet light curing device of automatic spraying production line is a device specially for UV coating, ink and the like to complete curing in a moment, which is essentially cured by irradiation of UV ultraviolet rays of a certain intensity. The paint ultraviolet light curing device of automatic spraying production line is a key component in an automatic coating production line, which is mainly used for rapid curing treatment of a workpiece after spraying. The device emits high-intensity ultraviolet light, which is irradiated onto the paint coating on the surface of the workpiece, so that the resin, pigment and other components in the paint chemically react in a very short time, thereby realizing rapid curing.

[0003] The existing paint curing device adopts a UV lamp for curing. The UV lamp generates heat during use, and the heat dissipated will affect the use of the UV lamp, resulting in inability to continuously produce for a long time, thereby affecting the production capacity of the factory.

[0004] The existing patent (publication number: CN214107750U) discloses a paint curing device for sunroof control panel, which comprises a box body; is located above the assembly line; a mounting plate: the ultraviolet lamp is fixedly installed on the mounting plate; a cooling frame: is fixedly installed on the box body, and the mounting plate is fixedly installed on the cooling frame; a semiconductor refrigeration piece: the refrigeration surface is pasted on the mounting plate; a heat conduction plate: is combined with the heating surface of the semiconductor refrigeration piece and is fixedly connected with the cooling frame; a water inlet pipe; a drain pipe. It enters the box body through the feed inlet and is located on the assembly line. The ultraviolet lamp emits ultraviolet light to perform light curing, and the semiconductor refrigeration piece actively cools the mounting plate to cool the ultraviolet lamp.

[0005] In view of the above problems, the existing patent provides a scheme in which the material enters the box body through the feed inlet, and the box body is located on the assembly line. The ultraviolet lamp emits ultraviolet light to perform light curing, and the semiconductor refrigeration piece actively cools the mounting plate to cool the ultraviolet lamp. However, in the use of this scheme, since the ultraviolet lamp is used for curing, a large amount of harmful gas is generated during operation, which pollutes the environment, so the production goal of high quality, high efficiency and environmental protection cannot be achieved. SUMMARY

[0006] The utility model discloses a purpose at: provide a kind of automatic spraying production line's paint ultraviolet light curing device, harmful gas can be sucked into to exhaust pipe, then be discharged into to purification piece, then the impurities in air are filtered to filter screen plate, then the peculiar smell in air is adsorbed to active carbon plate, and then reduce harmful gas discharge into to air to cause harm to staff, to solve the problem proposed in the above background art.

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of automatic spraying production line's paint ultraviolet light curing device, including device base, the upper surface of the device base is fixed with curing piece, the upper surface of the curing piece is equipped with the purification mechanism for air purification, the inside of the curing piece is equipped with the curing mechanism for paint curing;

[0008] The purification mechanism includes exhaust pipe, the exhaust pipe is equipped with two, two The exhaust pipe is communicated on the upper surface of curing piece, the end of two The exhaust pipe is communicated with purification piece, the inner wall of the purification piece is fixed with filter screen plate, the upper side of the filter screen plate is equipped with the active carbon plate fixedly connected with purification piece.

[0009] Preferably, the inside of two The exhaust pipe is fixed with fixed plate, and the inside of the fixed plate is fixed with exhaust fan by screw.

[0010] Preferably, the both sides of the device base are fixed with two groups of mounting brackets, and the inner wall of two The mounting bracket is rotatably connected with guide roller by bearing.

[0011] Preferably, the curing mechanism includes fixed part, and the fixed part is equipped with two, two The fixed part is fixed in the inside of curing piece.

[0012] Preferably, one end of two The fixed part is fixed with limit bearing, and the inner wall of the limit bearing is fixed with mounting ring.

[0013] Preferably, four ultraviolet curing lamps are symmetrically installed in the inside of the mounting ring, and two ends of four The ultraviolet curing lamp are connected with fixed screw screw-connected with curing piece.

[0014] Preferably, driven gear ring is fixed to the outer surface of the mounting ring, the side of the driven gear ring is engaged with driving gear, and the input end of the driving gear is connected with stepper motor screw-connected with one fixed part.

[0015] Compared with prior art, the utility model has the beneficial effects that:

[0016] 1. Through the set purification mechanism, harmful gases can be drawn into the exhaust pipe and then discharged into the purification unit. Then, the impurities in the air are filtered through the filter screen, and the odors in the air are adsorbed through the activated carbon plate, thereby reducing the harm caused to workers by harmful gases being discharged into the air.

[0017] 2. The curing mechanism can drive the active gear to mesh with the driven gear ring to rotate, which in turn drives the mounting ring to rotate synchronously. At this time, the four ultraviolet curing lamps in the mounting ring move in a circle along the central axis of the workpiece, which can more evenly cure the paint and improve the curing effect. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a half-sectional structural diagram of the cured component of this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the mounting ring of this utility model;

[0022] Figure 4 This is a half-sectional structural diagram of the purification component of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Device base; 2. Curing component; 3. Exhaust pipe; 31. Purification component; 32. Fixing plate; 33. Exhaust fan; 34. Filter screen; 35. Activated carbon plate; 4. Mounting frame; 5. Guide roller; 6. Fixing component; 61. Limit bearing; 62. Mounting ring; 63. Ultraviolet curing lamp; 64. Fixing screw; 65. Driven gear ring; 66. Drive gear; 67. Stepper motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a technical solution:

[0027] Please see Figures 1 to 4 An automatic spraying production line paint ultraviolet curing device includes a device base 1, a curing component 2 fixed on the upper surface of the device base 1, a purification mechanism for air purification on the upper surface of the curing component 2, and a curing mechanism for curing paint inside the curing component 2.

[0028] The purification mechanism includes two exhaust pipes 3, both of which are connected to the upper surface of the curing component 2. The ends of the two exhaust pipes 3 are connected to the purification component 31. A filter screen plate 34 is fixed to the inner wall of the purification component 31. An activated carbon plate 35 is fixedly connected to the purification component 31 above the filter screen plate 34. A fixing plate 32 is fixed inside the two exhaust pipes 3. An exhaust fan 33 is fixed inside the fixing plate 32 by screws. Two sets of mounting brackets 4 are fixed on both sides of the device base 1. Guide rollers 5 are rotatably connected to the inner walls of the two sets of mounting brackets 4 by bearings.

[0029] By adopting the above technical solution, before using the UV curing device of the automatic spraying production line, the device base 1 is first placed in a suitable position. The workpiece to be cured after spraying is placed on the guide roller 5 set on the mounting frame 4. Then, the workpiece is pushed so that it passes through the inside of the curing component 2 and is placed on another guide roller 5. The external conveying equipment transports the workpiece. Since harmful gases are generated during UV curing, the exhaust fan 33 set on the fixed plate 32 can draw the harmful gases into the exhaust pipe 3 and then discharge them into the purification component 31. Then, the impurities in the air are filtered by the filter screen 34, and the odors in the air are adsorbed by the activated carbon plate 35, thereby reducing the harm caused to workers by the harmful gases discharged into the air.

[0030] Specifically, such as Figure 1 , Figure 2 and Figure 3As shown, the curing mechanism includes two fixing members 6, both of which are fixed inside the curing component 2. One end of each fixing member 6 is fixed with a limit bearing 61. The inner wall of the limit bearing 61 is fixed with a mounting ring 62. Four ultraviolet curing lamps 63 are symmetrically installed inside the mounting ring 62. Both ends of the four ultraviolet curing lamps 63 are connected with fixing screws 64 that are threaded to the curing component 2. A driven gear ring 65 is fixed on the outer surface of the mounting ring 62. A drive gear 66 meshes with one side of the driven gear ring 65. The input end of the drive gear 66 is connected to a stepper motor 67 that is screwed to one of the fixing members 6.

[0031] By adopting the above technical solution, the ultraviolet curing lamp 63 installed in the mounting ring 62 generates UV light to cure the paint on the surface of the workpiece. The stepper motor 67 drives the drive gear 66 to mesh with the driven gear ring 65 to rotate, thereby driving the mounting ring 62 to rotate synchronously. At this time, the four ultraviolet curing lamps 63 in the mounting ring 62 move in a circle along the central axis of the workpiece, which can more evenly cure the paint and improve the curing effect. The limiting bearing 61 installed between the fixing part 6 and the mounting ring 62 can ensure the normal rotation of the mounting ring 62. By unscrewing the fixing screw 64, the ultraviolet curing lamp 63 can be disassembled and replaced.

[0032] Working principle: The conveying equipment transports the workpiece. The ultraviolet curing lamps 63 installed in the mounting ring 62 generate UV light to cure the paint on the surface of the workpiece. The stepper motor 67 drives the drive gear 66 to mesh with the driven gear ring 65 to rotate, which in turn drives the mounting ring 62 to rotate synchronously. At this time, the four ultraviolet curing lamps 63 in the mounting ring 62 move in a circle along the central axis of the workpiece. The normal rotation of the mounting ring 62 is ensured by the limit bearing 61 set between the fixing part 6 and the mounting ring 62. The ultraviolet curing lamps 63 can be disassembled and replaced by unscrewing the fixing screws 64. Since harmful gases are generated during UV curing, the exhaust fan 33 set on the fixing plate 32 can draw the harmful gases into the exhaust pipe 3 and then into the purification part 31. Then, the air impurities are filtered by the filter screen 34 and the odors in the air are adsorbed by the activated carbon plate 35.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A UV curing device for paint in an automatic spraying production line, comprising a device base (1), characterized in that: The upper surface of the device base (1) is fixed with a curing component (2), the upper surface of the curing component (2) is provided with a purification mechanism for air purification, and the interior of the curing component (2) is provided with a curing mechanism for curing paint. The purification mechanism includes an exhaust pipe (3), and there are two exhaust pipes (3). Both exhaust pipes (3) are connected to the upper surface of the curing component (2). The ends of both exhaust pipes (3) are connected to a purification component (31). A filter screen plate (34) is fixed on the inner wall of the purification component (31). An activated carbon plate (35) is fixedly connected to the purification component (31) above the filter screen plate (34).

2. The UV curing device for an automatic spraying production line according to claim 1, characterized in that: Both exhaust pipes (3) have a fixing plate (32) inside, and an exhaust fan (33) is fixed inside the fixing plate (32) by screws.

3. The UV curing device for an automatic spraying production line according to claim 1, characterized in that: Two sets of mounting brackets (4) are fixed on both sides of the device base (1), and the inner walls of the two sets of mounting brackets (4) are rotatably connected to guide rollers (5) through bearings.

4. The UV curing device for an automatic spraying production line according to claim 1, characterized in that: The curing mechanism includes two fixing members (6), both of which are fixed inside the curing member (2).

5. The UV curing device for an automatic spraying production line according to claim 4, characterized in that: One end of each of the two fasteners (6) is fixed with a limit bearing (61), and the inner wall of the limit bearing (61) is fixed with an installation ring (62).

6. The UV curing device for an automatic spraying production line according to claim 5, characterized in that: Four ultraviolet curing lamps (63) are symmetrically installed inside the mounting ring (62), and each end of the four ultraviolet curing lamps (63) is connected to a fixing screw (64) that is threaded to the curing component (2).

7. The UV curing device for an automatic spraying production line according to claim 6, characterized in that: A driven gear ring (65) is fixed to the outer surface of the mounting ring (62). A drive gear (66) meshes with one side of the driven gear ring (65). A stepper motor (67) is connected to the input end of the drive gear (66) and screwed to a fixing member (6).

Citation Information

Patent Citations

  • Paint curing device for skylight control panel

    CN214107750U