Defective plastic cup rejecting device

By designing limiting and collecting components, the problems of insufficient limiting and wasted space in the plastic cup defect rejection device are solved, achieving stable conveying and efficient collection, and improving detection accuracy and production efficiency.

CN223862309UActive Publication Date: 2026-02-03JIANGSU PLITE TECH CO LTD
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Patent Information

Application Number
CN202520344575.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-01
Publication Date
2026-02-03
Estimated Expiration
2035-03-01

AI Technical Summary

Technical Problem

Traditional plastic cup defect rejection devices lack adaptive limit devices during the conveying process, causing cups to tip over, affecting detection accuracy, and the waste box space is not fully utilized, resulting in waste.

Method used

The design incorporates limiting and collecting components, including chutes, slide bars, limiting rods, electric push rods, and hydraulic rods, to achieve stable limiting of plastic cups of different sizes and shapes, and to reduce the space occupied by the waste box through hydraulic compression.

Benefits of technology

It improves the accuracy of defective product detection and production efficiency, reduces the waste space in waste boxes, lowers labor costs, and improves production efficiency and the convenience of waste disposal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a defective plastic cup rejecting device, and relates to the technical field of defective plastic cup rejecting. Comprising a supporting base, the supporting base is provided with a machining mechanism used for removing defective plastic cups, a movable rod is stretched out and drawn back through a first electric push rod, and then a connecting rod is rotationally connected with a movable block through rotating shafts at the two ends of the movable rod; a first limiting rod slides in a supporting base along a sliding groove through a sliding rod, then the distance between the first limiting rod and a fixed second limiting rod is adjusted for use, and therefore limiting conveying is conducted according to plastic bottles conveyed on a conveying belt, and the device can adapt to plastic cups of different sizes and shapes; the plastic cups are stably limited in the conveying process, the toppling phenomenon caused by size mismatching is prevented, it is ensured that the detection unit can more accurately recognize the characteristics of the defective products, and therefore the defective product removing accuracy is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plastic cup substandard product elimination technical field, concretely is a plastic cup substandard product elimination device. BACKGROUND

[0002] In the modernization plastic cup production process, efficient, accurate substandard product elimination is the key link of guaranteeing product quality, improving production efficiency.

[0003] Reference patent (public number: CN216880509U, disclosure date: 2022-07-05) discloses a kind of plastic cup substandard product elimination device, belong to plastic processing equipment field, including chain plate conveyor, controller, imaging equipment and elimination mechanism, the chain plate conveyor is used to convey plastic cup from front to back, the imaging equipment and elimination mechanism are all arranged in the same side of the chain plate conveyor, and the elimination mechanism is located at the rear of the imaging equipment, the imaging equipment and elimination mechanism are all electrically connected with the controller, the imaging equipment is used to monitor whether the plastic cup on chain plate conveyor is substandard product, the elimination mechanism is used to eliminate substandard product plastic cup on the chain plate conveyor from the chain plate conveyor, its advantage is: by using imaging equipment to identify substandard product plastic cup, and by controller control elimination mechanism to eliminate substandard product plastic cup identified from chain plate conveyor by imaging equipment, its working efficiency is high, and the missed detection rate is low.

[0004] Based on the above patent, the traditional plastic cup substandard product elimination device places plastic cup on the conveying belt, scans by imaging equipment, however, the plastic cup on the conveying belt does not have a self-adaptive limiting device, which causes the plastic cup to be easily tilted during conveying, thereby affecting the subsequent detection and elimination accuracy, and when the substandard product plastic cup is eliminated and collected into the waste box, the space inside the waste box is often not effectively utilized due to the large volume and irregular shape of the plastic cup, resulting in space waste. Therefore, the utility model provides a plastic cup substandard product elimination device. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a plastic cup substandard product elimination device, which solves the problem that the traditional plastic cup substandard product elimination device places plastic cup on the conveying belt, scans by imaging equipment, however, the plastic cup on the conveying belt does not have a self-adaptive limiting device, which causes the plastic cup to be easily tilted during conveying, thereby affecting the subsequent detection and elimination accuracy, and when the substandard product plastic cup is eliminated and collected into the waste box, the space inside the waste box is often not effectively utilized due to the large volume and irregular shape of the plastic cup, resulting in space waste.

[0006] In order to achieve the above object, the utility model discloses a kind of plastic cup substandard rejection device, including support base, the support base is provided with the processing mechanism for plastic cup substandard rejection on it, processing mechanism includes:

[0007] Limiting component, including the sliding slot being opened on support base, the inside sliding connection of the sliding slot has the sliding rod of L-shaped structure, the top of the sliding rod is fixed with first limiting rod, the other end of the sliding slot is fixed with fixed rod, the top of the fixed rod is fixed with second limiting rod;

[0008] Collecting component, including the sliding component for plastic cup discharging, the sidewall of the support base is fixed with waste box, the inside of the waste box is provided with pressing plate connected by push component.

[0009] Preferably, the upper end surface of the sliding rod of L-shaped structure is fixed with connecting rod, the connecting rod is slidably connected with the surface of support base, the center of the upper end surface of support base is provided with second electric push rod, the telescopic end of the second electric push rod is fixed with movable block, one side of the movable block is provided with movable rod rotatably connected by rotating shaft, the other end of the movable rod is rotatably connected with connecting rod by rotating shaft.

[0010] Preferably, the sidewall of the support base is fixed with the support frame of L-shaped structure, the top of the support frame is provided with imaging main body, the imaging main body is CCD camera, the upper end of the support base is provided with conveying belt for plastic cup conveying.

[0011] Preferably, the inside of the support frame is fixed with first electric push rod, the telescopic end of the first electric push rod is fixed with circular arc block.

[0012] Preferably, the sliding component includes the limiting plate fixed at one end of second limiting rod, the inner wall of the limiting plate is fixed with sliding plate for plastic cup sliding, the two sidewalls of the limiting plate are fixed with support rod, the top of the support rod is fixed with baffle.

[0013] Preferably, the push component includes hydraulic rod fixed in the waste box, the pressing plate is located at the telescopic end of hydraulic rod, and the pressing plate is slidably connected with the inner wall of waste box, one side of the waste box is provided with cabinet door rotatably connected by rotating shaft, the inside of the two sides of the cabinet door is provided with bolt for locking with waste box.

[0014] Beneficial effects

[0015] The utility model provides a kind of plastic cup substandard rejection device.Compared with prior art, it has the following beneficial effects:

[0016] The utility model discloses a movable rod is set up, and the movable rod is telescopic through the first electric push rod, and then the connecting rod is rotatably connected with the movable block through the rotating shaft at the both ends of the movable rod, and the first limiting rod is slid along the sliding groove in the inside of the support base through the slide bar by the change of the angle of the movable rod, then the interval between the first limiting rod and the fixed second limiting rod is adjusted and used, so that the plastic bottle on the conveying belt is limited and conveyed according to the plastic bottle, the device can adapt to the plastic cup of different sizes and shapes, ensure that the plastic cup is stably limited during the conveying process, prevent the phenomenon of toppling caused by size mismatch, ensure that the detection unit can more accurately identify the substandard features, thereby improving the accuracy of substandard product rejection.

[0017] Secondly, when the substandard plastic cup enters the inside of the waste box, the volume of the plastic cup is large, which affects the use effect of the waste box, the setting pressing plate can compress the plastic cup in the inside of the waste box through the hydraulic rod, can significantly reduce the space occupation in the inside of the waste box, so that the waste box can accommodate more substandard plastic cups, reduces the demand of frequently emptying the waste box, makes it more closely accumulate in the waste box, reduces the gap, guarantees that the collection of the waste box is more compact and efficient, improves the production efficiency, ensures that the waste box better collects, finally opens the cabinet door through the bolt and is convenient for centralized cleaning, and the volume of the compressed plastic cup is smaller, and the subsequent transportation, storage and processing are more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole structure schematic diagram of the utility model;

[0019] Figure 2 It is inside structure schematic diagram of the waste box of the utility model;

[0020] Figure 3 It is first limiting rod drive connection structure schematic diagram of the utility model;

[0021] Figure 4 It is baffle connection structure schematic diagram of the utility model.

[0022] In the drawing: 1, support base;2, conveying belt;3, sliding groove;301, slide bar;302, first limiting rod;303, first electric push rod;304, movable block;305, movable rod;306, connecting rod;4, support frame;401, second electric push rod;402, circular block;403, imaging main body;5, fixed rod;501, second limiting rod;502, limiting plate;503, slide plate;504, support rod;505, baffle;6, waste box;601, hydraulic rod;602, pressing plate;603, cabinet door. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0024] Please refer to Figures 1-4 The utility model provides a kind of technical solutions: a kind of plastic cup defective product rejection device, including support base 1, support base 1 is provided with the processing mechanism for plastic cup defective product rejection, processing mechanism includes:

[0025] Limiting component, including the slide groove 3 being opened in support base 1, the inside sliding connection of slide groove 3 has the slide bar 301 of L-shaped structure, the top of slide bar 301 is fixed with first limiting rod 302, the other end of slide groove 3 is fixed with fixed rod 5, the top of fixed rod 5 is fixed with second limiting rod 501;

[0026] Collecting component, including the one end of second limiting rod 501 is fixed with the sliding assembly for plastic cup discharging, the sidewall of support base 1 is fixed with waste box 6, the inside of waste box 6 is provided with the pressing plate 602 connected by push component.

[0027] In preferred implementation, the upper end surface of slide bar 301 of L-shaped structure is fixed with connecting rod 306, connecting rod 306 is slidably connected with the surface of support base 1, the upper end surface center of support base 1 is provided with first electric push rod 303, the telescopic end of first electric push rod 303 is fixed with movable block 304, one side of movable block 304 is provided with movable rod 305 rotatably connected by rotating shaft, the other end of movable rod 305 is rotatably connected with connecting rod 306 by rotating shaft, the movable block 304 provided is telescoped by first electric push rod 303, then connecting rod 306 is rotatably connected with movable block 304 by the rotating shaft at both ends of movable rod 305, by the change of angle of movable rod 305, realize that first limiting rod 302 is slid along slide groove 3 in the inside of support base 1 by slide bar 301, then the distance between first limiting rod 302 and fixed second limiting rod 501 is adjusted for use, so as to be limited to transport according to the plastic bottle transported on conveying belt 2, so that the device can adapt to plastic cup of different sizes and shapes, ensure that plastic cup is stably limited during conveying, prevent the phenomenon of dumping due to size mismatch, ensure that detection unit can more accurately identify defective features, so as to improve the accuracy of defective product rejection.

[0028] In a preferred embodiment, an L-shaped support frame 4 is fixed to one side wall of the support base 1. An imaging body 403, which is a CCD camera, is mounted on the top of the support frame 4. A conveyor belt 2 for transporting plastic cups is mounted on the upper end of the support base 1. A second electric push rod 401 is fixed inside the support frame 4. An arc block 402 is fixed to the telescopic end of the second electric push rod 401. The sliding assembly includes a limiting plate 502 fixed to one end of a second limiting rod 501. A sliding plate 503 for sliding the plastic cup is fixed to the inner wall of the limiting plate 502. Support rods 504 are fixed to both sides of the limiting plate 502. A baffle 505 is fixed at the top of 504. When the plastic bottles on the conveyor belt 2 are stably conveyed, they pass through the CCD camera, which quickly captures the appearance image of the plastic cups on the production line to detect whether they are defective products. The process is efficient and accurate, which can greatly improve the detection efficiency. Then, the second electric push rod 401 drives the arc block 402 to push the defective products into the slide plate 503 and convey them into the waste box 6. This realizes automated rejection, reduces labor costs, and the baffle 505 is set to ensure that the plastic cups are not subjected to large pushing force and fall outside the waste box 6 during the push, effectively preventing the defective plastic cups from scattering.

[0029] In a preferred embodiment, the pushing assembly includes a hydraulic rod 601 fixed inside the waste box 6, a pressure plate 602 located at the telescopic end of the hydraulic rod 601, and the pressure plate 602 slidably connected to the inner wall of the waste box 6. A cabinet door 603 is rotatably connected to one side of the waste box 6 via a rotating shaft. Bolts for locking the cabinet door 603 to the waste box 6 are located on both sides of the cabinet door 603. When defective plastic cups enter the waste box 6, their large size affects the usability of the waste box 6. The pressure plate 602 can compress the plastic cups inside the waste box 6 via the hydraulic rod 601, significantly reducing the impact of the pressure plate. The reduced internal space occupied by the waste container 6 allows it to hold more defective plastic cups, reducing the need for frequent emptying. This results in a more compact and efficient collection of the cups, improving production efficiency and ensuring better collection. Finally, the cabinet door 603 can be opened with bolts for easy centralized cleaning. The compressed plastic cups are smaller, making them easier to transport, store, and process. Furthermore, the compression process helps improve the recycling efficiency of the plastic cups, making them easier to crush and reuse.

[0030] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0031] During operation, the movable block 304 is first extended and retracted by the first electric push rod 303. Then, the connecting rod 306 is rotatably connected to the movable block 304 through the rotating shafts at both ends of the movable rod 305. By changing the angle of the movable rod 305, the first limiting rod 302 slides along the slide groove 3 inside the support base 1 via the slide rod 301. Then, the distance between the first limiting rod 302 and the fixed second limiting rod 501 is adjusted to limit the conveying of plastic bottles on the conveyor belt 2. When the plastic bottles on the conveyor belt 2 are stably conveyed, they pass through the CCD camera, which quickly captures the appearance image of the plastic cups on the production line to detect whether they are defective. The process is efficient and accurate, which can greatly improve the detection efficiency. Then, the second electric push rod 401 drives the arc block 402 to push the defective products into the slide plate 503 and convey them into the waste box 6, realizing automated rejection and reducing labor costs.

[0032] Finally, when the defective plastic cups enter the waste bin 6, their large size affects the usability of the waste bin 6. The pressure plate 602 can compress the plastic cups inside the waste bin 6 via the hydraulic rod 601, which can significantly reduce the space occupied inside the waste bin 6. This allows the waste bin 6 to hold more defective plastic cups, reducing the need for frequent emptying of the waste bin 6. It also makes the cups more compactly packed inside the waste bin 6, reducing gaps and ensuring more compact and efficient collection of waste. This improves production efficiency and ensures better collection of waste. Finally, the cabinet door 603 can be opened with bolts for centralized cleaning.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for rejecting defective plastic cups, comprising a support base (1), characterized in that: The support base (1) is provided with a processing mechanism for rejecting defective plastic cups. The processing mechanism includes: The limiting component includes a slide groove (3) opened on the support base (1), and an L-shaped slide rod (301) is slidably connected inside the slide groove (3). A first limiting rod (302) is fixed at the top of the slide rod (301), and a fixing rod (5) is fixed at the other end of the slide groove (3). A second limiting rod (501) is fixed at the top of the fixing rod (5). The collection assembly includes a sliding assembly for discharging plastic cups fixed at one end of a second limiting rod (501), and a waste box (6) fixed on one side wall of the support base (1). The waste box (6) is provided with a pressure plate (602) connected by a push assembly inside.

2. The defective plastic cup rejection device according to claim 1, characterized in that: The upper end face of the L-shaped slide rod (301) is fixed with a connecting rod (306). The connecting rod (306) is slidably connected to the surface of the support base (1). A second electric push rod (303) is provided at the center of the upper end face of the support base (1). A movable block (304) is fixed at the telescopic end of the second electric push rod (303). A movable rod (305) is provided on one side of the movable block (304) and rotatably connected to it via a rotating shaft. The other end of the movable rod (305) is rotatably connected to the connecting rod (306) via a rotating shaft.

3. The defective plastic cup rejection device according to claim 1, characterized in that: The support base (1) has an L-shaped support frame (4) fixed on one side wall. The top of the support frame (4) is provided with an imaging body (403), which is a CCD camera. The upper end of the support base (1) is provided with a conveyor belt (2) for conveying plastic cups.

4. The defective plastic cup rejection device according to claim 3, characterized in that: The support frame (4) has a first electric push rod (401) fixed inside, and the telescopic end of the first electric push rod (401) has an arc block (402) fixed thereon.

5. The defective plastic cup rejection device according to claim 1, characterized in that: The sliding assembly includes a limiting plate (502) fixed at one end of a second limiting rod (501), a sliding plate (503) for sliding the plastic cup is fixed on the inner wall of the limiting plate (502), a support rod (504) is fixed on both side walls of the limiting plate (502), and a baffle (505) is fixed on the top end of the support rod (504).

6. The defective plastic cup rejection device according to claim 1, characterized in that: The push assembly includes a hydraulic rod (601) fixed inside the waste box (6), a pressure plate (602) located at the telescopic end of the hydraulic rod (601), and the pressure plate (602) is slidably connected to the inner wall of the waste box (6). A cabinet door (603) is provided on one side of the waste box (6) and is rotatably connected by a rotating shaft. Bolts for locking with the waste box (6) are provided on both sides of the cabinet door (603).

Citation Information

Patent Citations

  • Defective plastic cup rejecting device

    CN216880509U