Surface treatment device for riding wheel machining
By introducing a hydraulically driven mounting bracket and a servo motor-driven rotating gear meshing into the surface treatment device for roller processing, the roller can be rotated and slid cleaned in water, solving the problem of dust and dirt residue in traditional cleaning methods and improving the cleaning effect and the functionality of the cleaning machine.
Patent Information
- Application Number
- CN202520149590.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Traditional roller cleaning methods are ineffective at removing dust and dirt, affecting subsequent processing results and the functionality of the cleaning machine.
A surface treatment device for roller processing was designed. By setting a hydraulic cylinder-driven mounting bracket and a grid plate in the cleaning machine, combined with a servo motor-driven rotating rod and gear meshing, the roller can be rotated and slid in water for cleaning. A protective device is added to protect the control panel.
It improves the cleaning effect on the roller surface, reduces dust and dirt adhesion, facilitates subsequent painting and other processing operations, and enhances the use effect and functionality of the cleaning machine.
Smart Images
Figure CN223862415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roller processing technology, and in particular to a surface treatment device for roller processing. Background Technology
[0002] The track roller is one of the important components in the excavator chassis structure. It is installed in the chassis to support the tracks and ensure the stability of the tracks during movement. Traditional track rollers require multiple processes during manufacturing.
[0003] Traditionally, rollers are painted to extend their lifespan and improve performance. However, before painting, they need to be sanded and cleaned. The cleaning process involves placing several rollers on the grating surface, then starting the cleaning machine. A hydraulic cylinder lowers the mounting frame into the cleaning tank, immersing the rollers in water. The machine heats the water, and after a period of settling, the grating is exposed, and the rollers are removed. However, in practice, this water-based cleaning method is ineffective at removing dust and dirt, leaving behind a large amount of residue. This affects subsequent processing and reduces the cleaning machine's effectiveness and functionality. Utility Model Content
[0004] The technical problem this invention aims to solve is that the cleaning method using still water is difficult to effectively remove dust and dirt, leaving a large amount of dust and impurities behind, which affects subsequent processing and reduces the effectiveness and functionality of the cleaning machine.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a surface treatment device for processing support rollers, including a cleaning machine, a control panel fixedly connected to the surface of the cleaning machine, a cleaning tank opened on the surface of the cleaning machine, a hydraulic cylinder provided on the surface of the cleaning machine, a mounting frame fixedly connected to the output end of the hydraulic cylinder, a grid plate fixedly connected to one end of the mounting frame, and an auxiliary device provided on the surface of the mounting frame, the auxiliary device causing the support roller to move and clean on the grid plate.
[0006] The effect achieved by the above components is as follows: When using a cleaning machine to clean the surface of the support rollers, firstly, several support rollers are placed in sequence on the surface of the grating plate in the compartment formed by adjacent partitions. Then, the control panel is operated to start the cleaning machine. At this time, the hydraulic cylinder will drive the mounting frame to descend towards the inner wall of the cleaning tank, thereby immersing the support rollers on the grating plate in the water. At this time, the cleaning machine will heat the water and simultaneously activate the auxiliary device to make the support rollers slide and roll on the grating plate. After a period of time, the grating plate is exposed above the water surface, and the support rollers are removed.
[0007] Preferably, the auxiliary device includes a rotating rod, which is rotatably connected to the surface of the mounting frame. A first gear is fixedly connected to the arc surface of the rotating rod, and a plurality of evenly distributed circumferential partitions are fixedly connected to the arc surface of the rotating rod. The surfaces of the partitions are respectively provided with drainage holes. A servo motor is fixedly connected to the side surface of the mounting frame near the grid plate, and a second gear is fixedly connected to the output end of the servo motor. The first gear and the second gear mesh.
[0008] The effects achieved by the above components are as follows: the cleaning machine can better clean the surface of the support rollers, improve the cleaning effect, and better reduce the adhesion of dust and dirt, thereby facilitating subsequent processing operations such as painting, improving the finished product of the support rollers, and further improving the use effect and functionality of the cleaning machine.
[0009] Preferably, a stabilizing ring is fixedly connected to the surface of the mounting bracket, and the stabilizing ring is sleeved on the surface of the first gear and the second gear.
[0010] The effect achieved by the above components is that the meshing of the first gear and the second gear is more stable by setting the stabilizing ring, making it less prone to offset and misalignment, thereby better ensuring the stable rotation of the rotating rod and the stable movement of the support roller.
[0011] Preferably, a bearing is fixedly connected to the surface of the grating plate, the outer ring of the bearing is fixedly connected to the grating plate, and the inner ring of the bearing is fixedly connected to the rotating rod.
[0012] The effect achieved by the above components is that the bearings allow the rotating rod to rotate more stably and is less prone to shaking, thereby better ensuring the rotation and cleaning of the support rollers driven by the partition and improving the effectiveness of the auxiliary device.
[0013] Preferably, two protective plates are fixedly connected to the surface of the grating plate, and each of the two protective plates has a plurality of holes on its surface.
[0014] The effect achieved by the above components is that, through the setting of the protective plate, several support rollers can be stably placed in the compartments formed by several partitions, making it difficult for them to slip out of the compartments, thus ensuring the effectiveness of the auxiliary device in using the support rollers.
[0015] Preferably, a protective device is provided on the surface of the cleaning machine at the position of the control panel. The protective device includes a rotating shaft, which is fixedly connected to the surface of the cleaning machine. A mounting block is rotatably connected to the arc surface of the rotating shaft, and a baffle is fixedly connected to one side surface of the mounting block.
[0016] The effect achieved by the above components is that the cleaning machine can be better maintained during use, and the control panel is less likely to be touched or bumped by other objects, which could lead to abnormal settings, thus ensuring the normal cleaning effect on the rollers.
[0017] Preferably, a fixing block is fixedly connected to one side surface of the baffle, and a fixing frame is fixedly connected to the surface of the cleaning machine, with the fixing block engaging with the inner wall of the fixing frame.
[0018] The effect achieved by the above components is that the snap-fit design of the fixed frame and the fixed block allows the baffle to be more stably covered on the surface of the control panel, making it less prone to shaking, and further improving the effectiveness of the protective device.
[0019] Preferably, a handle is fixedly connected to the surface of the baffle, and the surface of the handle is provided with a plurality of anti-slip protrusions.
[0020] The effect achieved by the above components is that the handle makes it easier and faster to flip the baffle, thus making it easier to operate and protect the control panel.
[0021] The beneficial effects of this utility model are:
[0022] The cleaning machine of this invention can better clean the surface of the support rollers, improve the cleaning effect, and better reduce the adhesion of dust and dirt, thus making subsequent processing operations such as painting more convenient, improving the finished product of the support rollers, and further improving the use effect and functionality of the cleaning machine. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the auxiliary device of this utility model;
[0026] Figure 3 This is a utility model Figure 2 A schematic diagram of the side structure;
[0027] Figure 4 This is a schematic diagram of the structure of the protective device of this utility model.
[0028] Legend: 1. Cleaning machine; 2. Control panel; 3. Cleaning tank; 4. Hydraulic cylinder; 5. Mounting bracket; 6. Grating plate; 7. Auxiliary device; 71. Rotating rod; 72. First gear; 73. Partition plate; 74. Servo motor; 75. Second gear; 76. Stabilizing ring; 77. Protective plate; 78. Hole; 79. Bearing; 8. Protective device; 81. Rotating shaft; 82. Mounting block; 83. Baffle; 84. Handle; 85. Fixing block; 86. Fixing frame. Detailed Implementation
[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] Figure 1 The surface treatment device for processing support rollers shown includes a cleaning machine 1, a control panel 2 fixedly connected to the surface of the cleaning machine 1, a cleaning tank 3 opened on the surface of the cleaning machine 1, a hydraulic cylinder 4 provided on the surface of the cleaning machine 1, a mounting frame 5 fixedly connected to the output end of the hydraulic cylinder 4, a grid plate 6 fixedly connected to one end of the mounting frame 5, an auxiliary device 7 provided on the surface of the mounting frame 5, the auxiliary device 7 causing the support roller to move and clean on the grid plate 6, and a protective device 8 provided on the surface of the cleaning machine 1 at the position of the control panel 2.
[0032] Figure 1 , Figure 2 and Figure 3The auxiliary device 7 shown includes a rotating rod 71, which is rotatably connected to the surface of the mounting frame 5. A first gear 72 is fixedly connected to the arc surface of the rotating rod 71, and several evenly distributed circumferential partitions 73 are fixedly connected to the arc surface of the rotating rod 71. Each partition 73 has drainage holes on its surface. A servo motor 74 is fixedly connected to the side of the mounting frame 5 near the grid plate 6, and a second gear 75 is fixedly connected to the output end of the servo motor 74. The first gear 72 and the second gear 75 mesh. When using the cleaning machine 1 to clean the surface of the support rollers, the support rollers are first placed sequentially in the compartments formed by adjacent partitions 73. Then, the control panel 2 is operated to start the cleaning machine 1. At this time, the hydraulic cylinder 4 will drive the mounting frame 5 to descend towards the inner wall of the cleaning tank 3, thereby driving the grid plate 6. The rollers on the grid plate 6 are immersed in water. At this time, the cleaning machine 1 heats the water and starts the servo motor 74 on the mounting bracket 5. The rotation of the servo motor 74 drives the rotation of the second gear 75 on its output end. Because the first gear 72 and the second gear 75 on the rotating rod 71 mesh with each other, the rotating rod 71 will rotate under the action of the servo motor 74. The partition plate 73 will contact and push the rollers, causing the rollers to rotate and slide on the grid plate 6. After a period of time, the grid plate 6 is exposed above the water surface, and the rollers are removed. At this time, the cleaning machine 1 will clean the surface of the rollers better, improve the cleaning effect, and reduce the adhesion of dust and dirt, thus making it easier for subsequent painting and other processing operations, improving the finished product effect of the rollers, and further improving the use effect and functionality of the cleaning machine 1.
[0033] Figure 1 , Figure 2 and Figure 3 The mounting bracket 5 shown has a stabilizing ring 76 fixedly connected to its surface. The stabilizing ring 76 is sleeved on the surface of the first gear 72 and the second gear 75. The stabilizing ring 76 makes the meshing of the first gear 72 and the second gear 75 more stable and less prone to displacement or misalignment, thereby better ensuring the stable rotation of the rotating rod 71 and the stable movement of the support roller.
[0034] Figure 1 , Figure 2 and Figure 3 A bearing 79 is fixedly connected to the surface of the grating plate 6 shown. The outer ring of the bearing 79 is fixedly connected to the grating plate 6, and the inner ring of the bearing 79 is fixedly connected to the rotating rod 71. By setting the bearing 79, the rotating rod 71 can rotate more stably and is less prone to shaking, thereby better ensuring the rotation and cleaning of the support roller driven by the partition plate 73 and improving the use effect of the auxiliary device 7.
[0035] Figure 1 , Figure 2 and Figure 3Two protective plates 77 are fixedly connected to the surface of the grid plate 6 shown. The surfaces of the two protective plates 77 are respectively provided with a number of holes 78. Through the setting of the protective plates 77, the rollers can be stably placed in the compartments formed by the partitions 73, and are not easy to slip out of the compartments, thus ensuring the effectiveness of the auxiliary device 7 in the use of the rollers.
[0036] Figure 1 and Figure 4 The protective device 8 shown includes a rotating shaft 81, which is fixedly connected to the surface of the cleaning machine 1. A mounting block 82 is rotatably connected to the arc surface of the rotating shaft 81, and a baffle 83 is fixedly connected to one side surface of the mounting block 82. After the operating program of the cleaning machine 1 is set through the control panel 2, the baffle 83 is flipped, so that the mounting block 82 fixedly connected to the baffle 83 rotates on the arc surface of the rotating shaft 81 fixedly connected to the surface of the cleaning machine 1 until the baffle 83 covers the surface of the control panel 2. At this time, the cleaning machine 1 can better maintain normal use and is less likely to be contacted or bumped by other objects, which would cause abnormal settings, thus ensuring the normal cleaning effect on the rollers.
[0037] Figure 1 and Figure 4 A fixing block 85 is fixedly connected to one side surface of the baffle 83 shown, and a fixing frame 86 is fixedly connected to the surface of the cleaning machine 1. The fixing block 85 is engaged with the inner wall of the fixing frame 86. Through the engagement of the fixing frame 86 and the fixing block 85, the baffle 83 can more stably cover the surface of the control panel 2, making it less prone to shaking, and further improving the effectiveness of the protective device 8. A handle 84 is fixedly connected to the surface of the baffle 83. The surface of the handle 84 is provided with several anti-slip protrusions. The handle 84 makes it easier and faster to flip the baffle 83, thereby making it easier to operate and protect the control panel 2.
[0038] Working principle: When using the cleaning machine 1 to clean the surface of the rollers, firstly, several rollers are placed in the compartments formed by adjacent partitions 73 in an orderly manner. Then, the control panel 2 is operated to start the cleaning machine 1. At this time, the hydraulic cylinder 4 will drive the mounting frame 5 to descend into the inner wall of the cleaning tank 3, thereby immersing the rollers on the grid plate 6 in water. At this time, the cleaning machine 1 will heat the water and start the servo motor 74 on the mounting frame 5. The rotation of the servo motor 74 will drive the rotation of the second gear 75 on its output end, because the first gear on the rotating rod 71... 72 meshes with the second gear 75, so the rotating rod 71 will rotate under the action of the servo motor 74. The partition 73 will contact and push the support roller, causing the support roller to rotate and slide on the grid plate 6. After a period of time, the grid plate 6 will be exposed above the water surface, and the support roller will be removed. At this time, the cleaning machine 1 will clean the surface of the support roller better, improve the cleaning effect, and better reduce the adhesion of dust and dirt, thus making it more convenient for subsequent painting and other processing operations, improving the finished product effect of the support roller, and further improving the use effect and functionality of the cleaning machine 1.
[0039] After the operating program of the cleaning machine 1 is set through the control panel 2, pull the handle 84 fixedly connected to the baffle 83 to flip the baffle 83. This causes the mounting block 82 fixedly connected to the baffle 83 to rotate on the arc surface of the rotating shaft 81 fixedly connected to the surface of the cleaning machine 1 until the baffle 83 covers the surface of the control panel 2. This causes the fixing block 85 fixedly connected to the baffle 83 to engage in the inner wall of the fixing frame 86 fixed to the surface of the cleaning machine 1. At this time, the cleaning machine 1 can better maintain normal operation and is less likely to be touched or bumped by other objects, which could lead to abnormal settings and thus ensure the normal cleaning effect on the rollers.
[0040] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A surface treatment apparatus for processing support rollers, comprising a cleaning machine (1), characterized in that: A control panel (2) is fixedly connected to the surface of the cleaning machine (1). A cleaning tank (3) is opened on the surface of the cleaning machine (1). A hydraulic cylinder (4) is provided on the surface of the cleaning machine (1). A mounting bracket (5) is fixedly connected to the output end of the hydraulic cylinder (4). A grid plate (6) is fixedly connected to one end of the mounting bracket (5). An auxiliary device (7) is provided on the surface of the mounting bracket (5). The auxiliary device (7) includes a rotating rod (71). The rotating rod (71) rotates with the surface of the mounting bracket (5). The rotating rod (71) is connected to a first gear (72) on its arc surface. Several evenly distributed partitions (73) are fixedly connected to the arc surface of the rotating rod (71). The surfaces of the partitions (73) are respectively provided with drainage holes. A servo motor (74) is fixedly connected to the side surface of the mounting bracket (5) near the grid plate (6). A second gear (75) is fixedly connected to the output end of the servo motor (74). The first gear (72) meshes with the second gear (75).
2. The surface treatment apparatus for processing support rollers according to claim 1, characterized in that: A stabilizing ring (76) is fixedly connected to the surface of the mounting bracket (5), and the stabilizing ring (76) is sleeved on the surface of the first gear (72) and the second gear (75).
3. The surface treatment apparatus for processing support rollers according to claim 1, characterized in that: A bearing (79) is fixedly connected to the surface of the grating plate (6). The outer ring of the bearing (79) is fixedly connected to the grating plate (6), and the inner ring of the bearing (79) is fixedly connected to the rotating rod (71).
4. The surface treatment apparatus for processing support rollers according to claim 1, characterized in that: Two protective plates (77) are fixedly connected to the surface of the grating plate (6), and the surfaces of the two protective plates (77) are respectively provided with a number of holes (78).
5. The surface treatment apparatus for processing support rollers according to claim 1, characterized in that: The cleaning machine (1) is provided with a protective device (8) located on the control panel (2). The protective device (8) includes a rotating shaft (81), which is fixedly connected to the surface of the cleaning machine (1). A mounting block (82) is rotatably connected to the arc surface of the rotating shaft (81), and a baffle (83) is fixedly connected to one side surface of the mounting block (82).
6. The surface treatment apparatus for machining support rollers according to claim 5, characterized in that: A fixing block (85) is fixedly connected to one side surface of the baffle (83), and a fixing frame (86) is fixedly connected to the surface of the cleaning machine (1). The fixing block (85) is engaged with the inner wall of the fixing frame (86).
7. The surface treatment apparatus for machining support rollers according to claim 5, characterized in that: A handle (84) is fixedly connected to the surface of the baffle (83), and the surface of the handle (84) is provided with several anti-slip protrusions.