Cleaning device for production of lower mounting bracket on left side of tubular beam

By designing a combined device for cleaning, purification, and drying chambers, and utilizing ultrasonic cleaning and pure water purification, the problems of incomplete cleaning and corrosion of the brackets are solved, achieving efficient cleaning and rust prevention.

CN223862432UActive Publication Date: 2026-02-03XUANCHENG HONGRUI MACHINERY MFG
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Patent Information

Application Number
CN202520292406.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-03
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing mounting bracket cleaning devices cannot completely remove stains, and cleaning fluid residue causes bracket corrosion, affecting the quality of rust prevention treatment and service life.

Method used

A cleaning device comprising a cleaning chamber, a purification chamber, and a drying chamber was designed. The device uses an ultrasonic generator to vibrate the cleaning fluid for cleaning, followed by purification with pure water, and finally drying with an electric heating block in the drying chamber, achieving comprehensive cleaning and corrosion prevention.

Benefits of technology

It achieves thorough cleaning and rapid drying of the bracket, prevents corrosion from residual cleaning solution, and improves the quality of rust prevention treatment and the service life of the bracket.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for production of a lower mounting bracket on the left side of a tubular beam, which relates to the technical field of metal parts and comprises a bottom plate, a box body is mounted on the outer wall of the top of the bottom plate, partition plates distributed at equal intervals are arranged on the inner wall of the box body, and the interior of the box body is divided into a cleaning cavity, a purifying cavity and a drying cavity by the partition plates. According to the support cleaning device, the cleaning liquid is used for cleaning the support, the ultrasonic generator enables the cleaning liquid to vibrate at a certain frequency to clean the support, after the support is cleaned, the purified water in the purification cavity is used for soaking and cleaning the support, the residual cleaning liquid on the support is removed, and the purified support is placed in the drying cavity again. The electric heating block heats air in the drying cavity, the heated high-temperature air dries the support placed in the drying cavity, compared with a traditional device, the support is cleaned, purified and dried in sequence, cleaning is more comprehensive, the support is dried rapidly after being cleaned, and cleaning liquid is prevented from remaining and corroding the support.
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Description

Technical Field

[0001] This utility model relates to the field of metal component technology, and in particular to a cleaning device for the production of a mounting bracket on the lower left side of a pipe beam. Background Technology

[0002] Pipe beam supports are components used to support and assist in the installation of pipes or beams. They are mostly metal components. In order to improve the corrosion and rust prevention performance of the supports, they need to be treated for rust and corrosion prevention. Before the rust prevention treatment, the supports need to be cleaned to remove stains and contaminants to prevent them from affecting the rust prevention treatment.

[0003] However, existing mounting bracket cleaning devices have certain shortcomings:

[0004] First, the existing mounting brackets are mainly cleaned by soaking, which cannot completely remove some stains. The residual stains will affect the quality of the subsequent rust prevention treatment of the mounting brackets.

[0005] Secondly, existing mounting bracket cleaning devices do not remove residual cleaning fluid from the mounting brackets after cleaning. Since most cleaning fluids are corrosive, failure to remove the residual cleaning fluid will cause corrosion of the mounting brackets and affect their service life. Summary of the Invention

[0006] The purpose of this application is to provide a cleaning device for the production of mounting brackets on the lower left side of pipe beams, in order to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this application provides the following technical solution: a cleaning device for the production of a bracket installed on the lower left side of a pipe beam, comprising a base plate, a box body installed on the top outer wall of the base plate, partitions evenly distributed on the inner wall of the box body dividing the interior of the box body into a cleaning chamber, a purification chamber, and a drying chamber, the purification chamber being located between the cleaning chamber and the drying chamber, the cleaning chamber containing cleaning liquid, the purification chamber containing purified water, and purification components installed in both the cleaning chamber and the purification chamber, the purification components being adapted to the cleaning chamber and the purification chamber respectively, a storage component being slidably installed on one side of the top outer wall of the base plate, the storage component being adapted to the cleaning chamber, the purification chamber, and the drying chamber respectively, an ultrasonic generator being installed on the bottom inner wall of the cleaning chamber, the ultrasonic generator being equipped with an ultrasonic transducer adapted to it, heating blocks being installed on both inner walls of the drying chamber, and a control panel being installed on one outer wall of the box body, the control panel being connected to the heating blocks and the ultrasonic generator respectively via wires.

[0008] Preferably, the inner wall of the drying chamber is slidably connected to an adsorption groove, the adsorption groove is filled with absorbent cotton, the outer wall of the chamber is provided with a slot adapted to the adsorption groove, and the adsorption groove is located below the heating block.

[0009] Preferably, the storage assembly includes a mounting bracket that is slidably mounted on the top outer wall of the base plate. The top outer wall of the mounting bracket has a mounting hole, and an electric telescopic rod is installed inside the mounting hole. A storage tank is bolted to the end of the electric telescopic rod. A mesh is provided on the outer wall of the storage tank. The storage tank is adapted to the cleaning chamber, the purification chamber, and the drying chamber.

[0010] Preferably, a movable groove is formed on the top outer wall of the base plate, and a threaded rod is rotatably installed on the inner wall of the movable groove. The threaded rod is adapted to the movable groove and is rotatably connected to the mounting frame by a thread. A servo motor is installed on one side outer wall of the base plate by bolts, and the output shaft of the servo motor is connected to the threaded rod.

[0011] Preferably, the purification assembly includes a purification box installed on the top outer wall of the base plate, a purification mesh box is slidably inserted into the inner wall of the purification box, and a slot adapted to the purification mesh box is provided on the outer wall of the purification box.

[0012] Preferably, the bottom of the outer wall of both the cleaning chamber and the purification chamber is provided with a connecting pipe leading to the top of the purification box, and the bottom of the outer wall of the purification box near the box body is provided with a conveying pipe, which leads to the cleaning chamber and the purification chamber respectively.

[0013] Preferably, a water pump is installed on the outer wall of the delivery pipe, the water pump is adapted to the delivery pipe, and a control button is installed on the top outer wall of the purification box, the control button being connected to the water pump via a wire.

[0014] In summary, the technical effects and advantages of this utility model are as follows:

[0015] 1. In this utility model, the cleaning fluid in the cleaning chamber cleans the bracket, and the ultrasonic generator causes the cleaning fluid to vibrate at a certain frequency to clean the bracket. After the bracket is cleaned, the purified water in the purification chamber soaks the bracket to remove the residual cleaning fluid and prevent the cleaning fluid residue from causing corrosion. The purified bracket is then placed in the drying chamber, and the heating block heats the air in the drying chamber. The heated high-temperature air dries the bracket placed in the drying chamber. Compared with traditional devices, the bracket goes through cleaning, purification and drying in sequence, which is more comprehensive. The bracket is dried quickly after cleaning and prevents the residual cleaning fluid from corroding the bracket.

[0016] In this invention, after multiple uses, the cleaning liquid and purified water in the cleaning chamber and purification chamber are purified and filtered by the corresponding purification box and purification mesh box, which filters and adsorbs the impurities and stains generated during cleaning, thereby realizing the recycling of the cleaning liquid and purified water. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main body's external structure in an embodiment of this application;

[0019] Figure 2 This is a schematic diagram of the storage component structure in an embodiment of this application;

[0020] Figure 3 This is a schematic diagram of the purification component structure in the embodiments of this application;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the box in the embodiment of this application.

[0022] In the diagram: 1. Base plate; 2. Box body; 3. Partition; 4. Cleaning chamber; 5. Purification chamber; 6. Drying chamber; 7. Ultrasonic generator; 8. Heating block; 9. Control panel; 10. Adsorption tank; 11. Mounting frame; 12. Electric telescopic rod; 13. Storage tank; 14. Moving tank; 15. Threaded rod; 16. Servo motor; 17. Purification box; 18. Purification mesh box; 19. Connecting pipe; 20. Conveying pipe; 21. Water pump; 22. Control button. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Reference Figure 1-4The cleaning device shown is used for the production of a bracket installed on the lower left side of a pipe beam. It includes a base plate 1, a box 2 installed on the top outer wall of the base plate 1, and partitions 3 evenly distributed on the inner wall of the box 2. The partitions 3 divide the interior of the box 2 into a cleaning chamber 4, a purification chamber 5, and a drying chamber 6. The purification chamber 5 is located between the cleaning chamber 4 and the drying chamber 6. The cleaning chamber 4 contains cleaning liquid, and the purification chamber 5 contains purified water. Both the cleaning chamber 4 and the purification chamber 5 are equipped with purification components, which are adapted to the cleaning chamber 4 and the purification chamber 5, respectively. A storage component is slidably installed on one side of the top outer wall of the base plate 1. The storage component is adapted to the cleaning chamber 4, the purification chamber 5, and the drying chamber 6, respectively. An ultrasonic generator 7 is installed on the bottom inner wall of the cleaning chamber 4. The ultrasonic generator 7 is equipped with an ultrasonic transducer adapted to it. Heating blocks 8 are installed on both sides of the inner wall of the drying chamber 6. A control panel 9 is installed on one side of the outer wall of the box 2. The control panel 9 is connected to the heating blocks 8 and the ultrasonic generator 7 through wires.

[0025] With the above structure: During operation, the bracket to be cleaned is placed on the storage component. As the storage component moves, the bracket first enters the cleaning chamber 4 and is cleaned by the cleaning fluid. During cleaning, the ultrasonic generator 7 causes the cleaning fluid to vibrate at a certain frequency to clean the bracket, resulting in a better cleaning effect. After cleaning, the bracket enters the purification chamber 5 and is soaked in pure water to remove residual cleaning fluid and prevent corrosion caused by residual cleaning fluid. The purified bracket is then placed in the drying chamber 6, where the heating block 8 heats the air in the drying chamber 6. The heated high-temperature air dries the bracket placed in the drying chamber 6. Compared with traditional devices, the bracket goes through cleaning, purification, and drying in sequence, resulting in a more comprehensive cleaning. The bracket is quickly dried after cleaning, and residual cleaning fluid prevents corrosion of the bracket.

[0026] like Figure 4 As shown, an adsorption tank 10 is slidably inserted into the inner wall of the drying chamber 6. Water-absorbing cotton is placed inside the adsorption tank 10. The outer wall of the box 2 has a slot that matches the adsorption tank 10. The adsorption tank 10 is located below the heating block 8. During the drying process of the support, the water stains remaining on the support drip onto the bottom of the drying chamber 6 and are absorbed by the water-absorbing cotton in the adsorption tank 10.

[0027] like Figure 2As shown, the storage assembly includes a mounting bracket 11 that is slidably mounted on the top outer wall of the base plate 1. The top outer wall of the mounting bracket 11 has a mounting hole, inside which an electric telescopic rod 12 is installed. A storage tank 13 is bolted to the end of the electric telescopic rod 12. A mesh screen is installed on the outer wall of the storage tank 13. The storage tank 13 is adapted to the cleaning chamber 4, purification chamber 5, and drying chamber 6. A movable groove 14 is provided on the top outer wall of the base plate 1. A threaded rod 15 is rotatably mounted on the inner wall of the movable groove 14. The threaded rod 15 is adapted to the movable groove 14 and is rotatably connected to the mounting bracket 11 via a thread. A servo motor 16 is bolted to one side of the outer wall of the base plate 1. The output shaft of the servo motor 16 is connected to the threaded rod 15. When cleaning the bracket, the bracket to be cleaned is placed in the storage tank 13. Then, the electric telescopic rod 12 drives the storage tank 13 to rise or fall, thereby cleaning, purifying, and drying the bracket, making operation more convenient.

[0028] like Figure 3 As shown, the purification assembly includes a purification box 17 installed on the top outer wall of the base plate 1. A purification mesh box 18 is slidably inserted into the inner wall of the purification box 17. The outer wall of the purification box 17 has a slot adapted to the purification mesh box 18. The bottom of the outer wall of the cleaning chamber 4 and the purification chamber 5 are provided with connecting pipes 19 that lead to the top outer wall of the purification box 17. The bottom of the outer wall of the purification box 17 near the box body 2 is provided with a conveying pipe 20, which leads to the cleaning chamber 4 and the purification chamber 5 respectively. A water pump 21 is installed on the outer wall of the conveying pipe 20, and the water pump 21 is adapted to the conveying pipe 20. A control button 22 is installed on the top outer wall of the purification box 17. The control button 22 is connected to the water pump 21 through a wire. After multiple uses, the cleaning liquid and pure water in the cleaning chamber 4 and the purification chamber 5 are purified and filtered through the corresponding purification box 17 and the purification mesh box 18. The impurities and stains generated during cleaning in the cleaning liquid and pure water are filtered and adsorbed, realizing the recycling of the cleaning liquid and pure water.

[0029] The working principle of this practical application is as follows:

[0030] During operation, the brackets to be cleaned are placed on the storage component. As the storage component moves, the brackets first enter the cleaning chamber 4 and are cleaned with cleaning fluid. During cleaning, the ultrasonic generator 7 causes the cleaning fluid to vibrate at a certain frequency to clean the brackets, resulting in better cleaning. After cleaning, the brackets enter the purification chamber 5 and are soaked in pure water to remove residual cleaning fluid and prevent corrosion. The purified brackets are then placed in the drying chamber 6, where the heating block 8 heats the air. The heated air dries the brackets in the drying chamber 6. Compared to traditional devices, the brackets undergo cleaning, purification, and drying in sequence, resulting in more comprehensive cleaning. The brackets are also dried quickly after cleaning, preventing residual cleaning fluid from corroding the brackets.

[0031] During the drying process of the bracket, the water stains remaining on the bracket drip onto the bottom of the drying chamber 6 and are absorbed by the absorbent cotton in the adsorption tank 10. When cleaning the bracket, the bracket to be cleaned is placed in the storage tank 13, and then the electric telescopic rod 12 drives the storage tank 13 to rise or fall, thereby cleaning, purifying and drying the bracket, making the operation more convenient.

[0032] After multiple uses, the cleaning solution and purified water in the cleaning chamber 4 and purification chamber 5 are purified and filtered through the corresponding purification box 17 and purification mesh box 18. This process filters and adsorbs impurities and stains generated during cleaning, thus achieving the recycling of the cleaning solution and purified water.

[0033] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for producing a bracket installed on the lower left side of a pipe beam, comprising a base plate (1), characterized in that: A box (2) is installed on the top outer wall of the base plate (1). The inner wall of the box (2) is provided with partitions (3) evenly distributed. The partitions (3) divide the interior of the box (2) into a cleaning chamber (4), a purification chamber (5), and a drying chamber (6). The purification chamber (5) is located between the cleaning chamber (4) and the drying chamber (6). The cleaning chamber (4) contains cleaning liquid, and the purification chamber (5) contains purified water. Both the cleaning chamber (4) and the purification chamber (5) are equipped with purification components, which are respectively connected to the cleaning chamber (4) and the purification chamber (5). The bottom plate (1) is fitted with a storage component that is slidably installed on one side of the top outer wall. The storage component is adapted to the cleaning chamber (4), the purification chamber (5), and the drying chamber (6). The bottom inner wall of the cleaning chamber (4) is fitted with an ultrasonic generator (7). The ultrasonic generator (7) is equipped with an ultrasonic transducer that is adapted to it. The inner walls on both sides of the drying chamber (6) are fitted with heating blocks (8). The outer wall on one side of the box body (2) is fitted with a control panel (9). The control panel (9) is connected to the heating blocks (8) and the ultrasonic generator (7) respectively through wires.

2. The cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 1, characterized in that: The drying chamber (6) has an adsorption groove (10) that is slidably inserted into its inner wall. The adsorption groove (10) contains absorbent cotton. The outer wall of the box (2) has a slot that matches the adsorption groove (10). The adsorption groove (10) is located below the heating block (8).

3. A cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 1, characterized in that: The storage assembly includes a mounting bracket (11) that is slidably mounted on the top outer wall of the base plate (1). The top outer wall of the mounting bracket (11) has a mounting hole, and an electric telescopic rod (12) is installed inside the mounting hole. A storage tank (13) is installed at the end of the electric telescopic rod (12) by bolts. A mesh is provided on the outer wall of the storage tank (13). The storage tank (13) is adapted to the cleaning chamber (4), the purification chamber (5), and the drying chamber (6).

4. A cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 3, characterized in that: The top outer wall of the base plate (1) is provided with a movable groove (14), and a threaded rod (15) is rotatably installed on the inner wall of the movable groove (14). The threaded rod (15) is adapted to the movable groove (14), and the threaded rod (15) is rotatably connected to the mounting bracket (11) by a thread. A servo motor (16) is installed on one side outer wall of the base plate (1) by bolts, and the output shaft of the servo motor (16) is connected to the threaded rod (15).

5. A cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 1, characterized in that: The purification assembly includes a purification box (17) installed on the top outer wall of the base plate (1), a purification mesh box (18) is slidably inserted into the inner wall of the purification box (17), and a slot adapted to the purification mesh box (18) is opened on the outer wall of the purification box (17).

6. A cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 5, characterized in that: The bottom of the outer wall of the cleaning chamber (4) and the purification chamber (5) are provided with connecting pipes (19) leading to the top of the purification box (17). The bottom of the outer wall of the purification box (17) near the box body (2) is provided with conveying pipes (20), which lead to the cleaning chamber (4) and the purification chamber (5) respectively.

7. A cleaning device for producing a lower left-side mounting bracket for a pipe beam according to claim 6, characterized in that: A water pump (21) is installed on the outer wall of the delivery pipe (20). The water pump (21) is adapted to the delivery pipe (20). A control button (22) is installed on the top outer wall of the purification box (17). The control button (22) is connected to the water pump (21) through a wire.