Micromotor production device
By designing an automated micro-motor production device and adopting a multi-angle dust removal mechanism and sealing film technology, the problems of low PCB substrate cleaning efficiency and secondary pollution have been solved, achieving a highly efficient and environmentally friendly automatic dust removal effect.
Patent Information
- Application Number
- CN202520329719.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In current micro-motor production, the cleaning efficiency of PCB substrates is low and they are prone to secondary pollution. Manual dust removal is ineffective and it is difficult to effectively prevent the adhesion of dust and impurities.
Design a micro motor production device, including a conveyor belt, a base, a dust removal hood, a dust removal mechanism, and a mold base. Automatic dust removal of PCB substrates is achieved through a mold opening mechanism and a mold closing mechanism. The substrates are cleaned from multiple angles using an air jet component and a dust suction component. A sealing film is used to prevent secondary pollution.
It improves dust removal efficiency, avoids cleaning dead spots on the uneven surface of the PCB substrate, reduces environmental pollution, and achieves automated and efficient cleaning results.
Smart Images

Figure CN223862450U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of micro motor technology, specifically to a micro motor production device. Background Technology
[0002] Micro motors, also known as miniature motors, are motors with a diameter of less than 160mm or a rated power of less than 750mW. Micro motors are commonly used in control systems or transmission machinery loads to perform functions such as detection, analysis, amplification, execution, or conversion of electromechanical signals or energy.
[0003] In the existing technology, the PCB substrate used in the production of micro motors needs to be cleaned. Currently, the cleaning is usually done manually. The operator wipes the PCB substrate and then rinses it with an air gun. This not only has low work efficiency, but also the PCB substrate is not encapsulated, so the cleaned PCB substrate is prone to secondary adhesion of impurities or dust. Utility Model Content
[0004] The purpose of this invention is to develop a micro-motor production device that can automatically seal the PCB substrate after it has been cleaned to prevent secondary contamination of the PCB substrate.
[0005] This utility model is achieved through the following technical solution:
[0006] A micro motor manufacturing apparatus, comprising:
[0007] conveyor;
[0008] The base is located above the conveyor belt;
[0009] The dust removal hood is located at the bottom of the base and has an opening at the bottom;
[0010] Multiple dust removal mechanisms are located inside the dust removal hood;
[0011] Multiple card mold components are mounted on the conveyor belt;
[0012] The mold base is located within the mold assembly;
[0013] The mold groove is located on the top of the mold base and its shape is adapted to the PCB substrate.
[0014] The slide bar is slidably located at the top of the mold groove;
[0015] A sealing membrane connects the slide bar and the mold groove;
[0016] A lever is located at the top of the slide bar;
[0017] The bottom of the base on both sides of the dust removal hood is respectively connected to the mold opening mechanism and the mold closing mechanism, and the mold opening mechanism, the dust removal hood and the mold closing mechanism are arranged in sequence according to the conveying track of the conveyor belt;
[0018] The mold opening mechanism comprises a mold opening slot on the movement track of the push rod, and the mold closing mechanism comprises a mold closing slot on the movement track of the push rod.
[0019] Optionally, the mold opening mechanism comprises a mold opening seat, the top of the mold opening seat is provided with a pull rod connected with the base, the mold opening slot is arranged at the bottom of the mold opening seat, the mold opening slot comprises a flared section in the shape of a right trapezoid and a first straight section parallel to the conveying track of the conveying belt in the conveying direction of the conveying belt, the first straight section is communicated with the right angle waist of the flared section, and the position of the first straight section is matched with the position of the push rod when the sealing film is in the opening state.
[0020] Optionally, the mold closing mechanism comprises a mold closing seat, the top of the mold closing seat is provided with a pull rod connected with the base, the mold closing slot is arranged at the bottom of the mold closing seat, the mold closing slot comprises a second straight section, an inclined section and a third straight section in the conveying direction of the conveying belt, the second straight section and the third straight section are parallel to the conveying direction of the conveying belt, the second straight section is on the same straight track as the first straight section, and the position of the third straight section corresponds to the position of the push rod when the sealing film on the top of the mold slot is closed.
[0021] Optionally, a slot is arranged on the side wall of the top of the mold slot, a winding roller rotating elastically is arranged in the slot, and the sealing film is wound on the winding roller.
[0022] Optionally, a plurality of the mold clamping assemblies are arranged at equal intervals on the conveying belt, the mold seat is in the shape of a cuboid, the mold clamping assembly comprises four clamping plates vertically arranged on the conveying belt, and the positional relationship among the four clamping plates corresponds to the four side walls of the mold seat.
[0023] Optionally, the dust cleaning mechanism comprises a supporting seat arranged at the bottom of the base, the supporting seat is provided with a gas injection assembly and a dust suction assembly at the bottom thereof;
[0024] The gas injection assembly comprises a plurality of gas injection pipes arranged at the bottom of the supporting seat, the bottom of each of the plurality of gas injection pipes is provided with a gas seat, the bottom of the gas seat is provided with a plurality of gas injection nozzles in communication with the plurality of gas injection pipes respectively, and the gas injection pipe is in communication with a gas source;
[0025] The dust suction assembly comprises a dust suction pipe arranged at the bottom of the supporting seat, the bottom of the dust suction pipe is communicated with a dust suction cover, and the dust suction pipe is in communication with a dust collector.
[0026] Optionally, the gas injection assembly and the dust suction assembly are arranged oppositely, the gas injection nozzle and the dust suction cover are both arranged obliquely, the gas outlet end of the bottom end of the gas injection nozzle is inclined toward the direction of the dust suction assembly, and the opening of the bottom end of the dust suction cover is inclined toward the direction of the gas injection assembly.
[0027] Optionally, the ash removal cover is a cuboid, the length direction of the ash removal cover is parallel to the conveying direction of the conveying belt, and a plurality of vertical partition plates are arranged in the length direction of the ash removal cover.
[0028] Optionally, the ash removal cover is provided with four ash removal cavities, and the air nozzles of the ash removal mechanisms in the four ash removal cavities are respectively located at the front, rear, left and right sides of the PCB substrate.
[0029] Optionally, the ash removal mechanism further comprises a trigger assembly, the trigger assembly is arranged at the bottom of the side wall of the ash removal cavity away from the conveying track of the conveying belt, and the trigger assembly is a proximity switch.
[0030] The beneficial effects of the utility model are as follows:
[0031] The PCB substrate is arranged in the mold base, the mold base can be sealed or opened, the mold opening mechanism and the mold closing mechanism are arranged, the mold base is automatically opened before ash removal to realize ash removal of the PCB substrate, and the mold base is automatically closed after ash removal to avoid secondary attachment of impurities or dust on the PCB substrate, the utility model can automatically clean the PCB substrate of the micro motor, the efficiency of ash removal operation is greatly improved compared with traditional manual ash removal operation, impurities or dust in the concave-convex part of the surface of the PCB substrate cannot be flushed by air flow, and the ash removal effect is poor, and the ash removal cover is arranged in the ash removal process of the ash removal mechanism to avoid that the dust flushed by air flow is scattered into the environment. BRIEF DESCRIPTION OF DRAWINGS
[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0033] Figure 1 It is a structural drawing of the utility model;
[0034] Figure 2 It is a mold base structure drawing;
[0035] Figure 3 It is a mold opening groove structure drawing;
[0036] Figure 4 It is a mold closing groove structure drawing.
[0037] Mark No. : 1, conveying belt; 2, base; 3, mold opening seat; 4, pull rod; 5, mold closing seat; 6, dust cleaning cover; 7, partition plate; 8, dust cleaning cavity; 9, support seat; 10, dust suction pipe; 11, dust suction cover; 12, air jet pipe; 13, air jet seat; 14, air jet nozzle; 15, proximity switch; 16, clamping plate; 17, mold seat; 18, shifting lever; 19, sliding rod; 20, sealing film; 21, mold groove; 22, mold opening groove; 23, mold closing groove. DETAILED DESCRIPTION
[0038] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0039] In the description of the present invention, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present invention.
[0040] The embodiments of the present utility model will be described in detail below in combination with the drawings.
[0041] As Figures 1-4 shown, the utility model discloses a kind of micro motor production device, including conveying belt 1, and multiple mold clamping assemblies are equipped on conveying belt 1, multiple mold clamping assemblies are set on conveying belt 1 at equal intervals, mold seat 17 for accommodating PCB substrate is equipped in mold clamping assembly, and mold seat 17 can be fixed on conveying belt 1 by mold clamping assembly.
[0042] Mold seat 17 is cuboid, and mold clamping assembly includes four clamping plates 16 vertically arranged on conveying belt 1, the positional relationship between the four clamping plates 16 corresponds to the four side walls of mold seat 17, and when mold seat 17 is placed into mold clamping assembly, the four outer side walls of mold seat 17 are in contact with the four clamping plates 16 respectively.
[0043] The top surface of the mold base 17 is provided with a mold groove 21 matched with the shape of the PCB substrate, and the PCB substrate is placed in the mold groove 21. The top side wall of the mold groove 21 is provided with a slot, and a flexible rotating winding roller is rotatably arranged in the slot. The winding roller is provided with a torsional spring connected with the slot to enable elastic rotation. The winding roller is provided with a sealing film 20 wound thereon. The top of the mold groove 21 is slidably provided with a sliding rod 19, and the top end of the sliding rod 19 is vertically provided with a push rod 18. The sliding rod 19 is arranged along the length direction of the mold base 17 at the top of the mold groove 21, and the two ends of the sliding rod 19 are slidably connected with the top side walls of the mold groove 21, respectively. The sliding rod 19 can slide horizontally at the top of the mold groove 21, and the sliding rod 19 is connected with the sealing film 20. The sliding rod 19 can pull the sealing film 20 by sliding.
[0044] When the sliding rod 19 slides away from the slot at the top of the mold groove 21, the sliding rod 19 drives the sealing film 20 to be unwound from the winding roller. The sealing film 20 can block the top of the mold groove 21. When the sliding rod 19 contacts with the top side wall of the mold groove 21 away from the slot, the sealing film 20 completely blocks the top of the mold groove 21, so that the inside of the mold groove 21 is sealed, and impurities or dust in the external environment cannot enter the mold groove 21 to keep the PCB substrate clean. Because the winding roller is elastically rotatable, the winding roller can tighten the sealing film 20 to keep it taut. The sliding rod 19 and the top side walls of the mold groove 21 at the two ends have large sliding friction. The elastic force of the torsional spring on the winding roller is not enough to drive the winding roller to rotate to pull the sliding rod 19 to slide.
[0045] A base 2 is arranged above the conveying belt 1, and the base 2 is provided with a rectangular dust removal cover 6 at the bottom. The length direction of the dust removal cover 6 is parallel to the conveying direction of the conveying belt 1, and the bottom of the dust removal cover 6 is open.
[0046] Three vertical partition plates 7 are arranged in the length direction of the dust removal cover 6. The three partition plates 7 and the two side plates in the length direction of the dust removal cover 6 are arranged at equal intervals. The three partition plates 7 divide the inside of the dust removal cover 6 into four dust removal cavities 8. One dust removal mechanism is arranged in each of the four dust removal cavities 8. The dust removal mechanism comprises a support base 9 connected to the bottom of the base 2. The support base 9 is provided with a gas injection assembly and a dust suction assembly at the bottom. The gas injection assembly and the dust suction assembly are oppositely arranged.
[0047] The gas injection assembly comprises two gas injection pipes 12 connected to the bottom of the support base 9. The two gas injection pipes 12 are provided with gas seats at the bottom. The gas seats are provided with two gas injection nozzles 14 at the bottom, which are in communication with the two gas injection pipes 12, respectively. The gas injection nozzles 14 are obliquely arranged, and the gas outlet ends of the bottom ends of the gas injection nozzles 14 are inclined to the direction of the dust suction assembly.
[0048] The dust suction assembly comprises a dust suction pipe 10 connected to the bottom of the support 9, and a dust suction cover 11 is arranged at the bottom end of the dust suction pipe 10. The dust suction cover 11 is arranged obliquely, and the bottom end of the dust suction cover 11 is obliquely opened towards the direction of the air jet assembly. The air jet pipe 12 is connected to an air source (not shown in the figure), and the dust suction pipe 10 is connected to a dust collector (not shown in the figure). When the PCB substrate passes through the dust removal cavity 8, the oblique air jet nozzle 14 sprays air flow obliquely to the PCB substrate, and the dust suction cover 11 sucks air flow and dust on the opposite side.
[0049] The four dust removal mechanisms are arranged in different directions, and the air jet nozzles 14 of the four dust removal mechanisms are respectively located on the front, rear, left and right sides of the PCB substrate, so that the air jet nozzles 14 of the four dust removal mechanisms respectively spray air flow to flush the PCB substrate from the front, rear, left and right sides of the PCB substrate.
[0050] The dust removal mechanism further comprises a trigger assembly arranged at the bottom of the side wall of the dust removal cavity 8 away from the conveying track of the conveying belt 1. The trigger assembly is a proximity switch 15. When the PCB substrate moves to the dust removal cavity 8 along with the conveying belt 1, the PCB substrate first slides through the bottom of the proximity switch 15, and the proximity switch 15 triggers to send an electrical signal to the air source and the dust collector. The air jet assembly and the dust suction assembly operate to perform dust removal work. Since the conveying speed of the conveying belt 1 is fixed, the operation time of the air jet assembly and the dust suction assembly can be set in advance, so that the air jet assembly and the dust suction assembly stop operating after the PCB substrate completely slides away from the bottom opening of the dust removal cavity 8.
[0051] The bottom of the base 2 on both sides of the dust removal cover 6 is respectively provided with an opening mechanism and a closing mechanism. The opening mechanism, the dust removal cover 6 and the closing mechanism are sequentially arranged according to the conveying track of the conveying belt 1. The opening mechanism opens the sealing film 20 at the top of the mold seat 3, and the closing mechanism closes the sealing film 20 at the top of the mold seat 17.
[0052] The mold opening mechanism comprises a mold opening seat 3 located above the conveying belt 1, and a pull rod 4 connected to the base 2 at the top of the mold opening seat 3. The bottom of the mold opening seat 3 is provided with a mold opening groove 22 matched with the push rod 18, and the height of the mold opening groove 22 is matched with the push rod 18. When the mold seat 17 is conveyed on the conveying belt 1, the push rod 18 slides in the mold opening groove 22. The mold opening groove 22 penetrates in the conveying direction of the conveying belt 1, and comprises a flared section in the shape of a right trapezoid and a first straight section parallel to the conveying track of the conveying belt 1. The first straight section is in communication with the flared section at a right angle, and the position of the first straight section is matched with the position of the push rod 18 when the sealing film 20 is in the open state. When the push rod 18 slides into the flared section, no matter where the initial state of the push rod 18 is, the push rod 18 is always inside the flared section. With the movement of the conveying belt 1, the push rod 18 slides and finally slides into the first straight section. In the first straight section, the push rod 18 is located near the opening at the top of the mold groove 21. At this time, the slide rod 19 is located near the opening, the sealing film 20 is wound by the winding roller, the top of the mold groove 21 is in the open state, and the mold groove 21 is opened by sliding the push rod 18 through the mold opening groove 22.
[0053] The mold closing mechanism comprises a mold closing seat 5 located above the conveying belt 1, and a pull rod 4 connected to the base 2 at the top of the mold closing seat 5. The bottom of the mold closing seat 5 is provided with a mold closing groove 23 matched with the push rod 18, and the height of the mold closing groove 23 is matched with the push rod 18. When the mold seat 17 is conveyed on the conveying belt 1, the push rod 18 slides in the mold closing groove 23. The mold closing groove 23 penetrates in the conveying direction of the conveying belt 1, and comprises a second straight section, an inclined section and a third straight section. The second straight section and the third straight section are both parallel to the conveying direction of the conveying belt 1. The second straight section is on the same straight track as the first straight section, and the position of the third straight section corresponds to the position of the push rod 18 when the sealing film 20 at the top of the mold groove 21 is closed. When the push rod 18 slides from the second straight section to the third straight section through the inclined section, the push rod 18 drives the slide rod 19 to slide away from the groove and contact the sidewall at the top of the mold groove 21, so that the push rod 18 drives the sealing film 20 to close the top of the mold groove 21.
[0054] The conveyor belt 1 moves, driving multiple mold bases 17 to be conveyed. The mold bases 17 pass sequentially through the mold opening mechanism, the bottom of the four dust cleaning chambers 8, and the mold closing mechanism. At the mold opening mechanism, regardless of whether the sealing film 20 on the mold base 17 is closed, after the mold base 17 moves with the conveyor belt 1 and the lever 18 slides past the mold opening groove 22, the slide bar 19 is close to the opening, at which time the top of the mold groove 21 is in the open state. As the mold base 17 passes the bottom of the four cleaning chambers 8 sequentially with the conveyor belt 1, the triggering components on the sides of the four cleaning chambers 8 are triggered in sequence, causing the air jet components and dust suction components inside the four cleaning chambers 8 to operate. The air jet components blow out gas to wash the PCB substrate, causing impurities or dust on the PCB substrate to be washed away. The dust suction components suck up the impurities or dust washed away by the airflow, preventing dust or impurities from escaping. The cleaning hood 6 is set to prevent impurities or dust washed away by the airflow from being scattered into the environment. The air jet nozzles 14 of the air jet components in the four cleaning chambers 8 are located at the front, back, left, and right sides of the PCB substrate, respectively, so that the airflow washes the PCB substrate from different angles, realizing multi-angle cleaning of the PCB substrate. After the mold base 17 leaves the bottom of the four cleaning chambers 8 and passes the mold closing mechanism, the lever 18 slides past the mold closing groove 23. After the lever 18 moves, the slide rod 19 slides to the side wall of the mold groove 21 far away from the groove. The slide rod 19 drives the sealing film 20 to close the top of the mold groove 21, so that the PCB substrate after cleaning is in a closed environment to prevent secondary contamination by impurities or dust.
[0055] The PCB substrate of this invention is placed in the mold base 17, which can be sealed or opened. Through the set mold opening mechanism and mold closing mechanism, the mold base 17 is automatically opened before dust removal to achieve dust removal of the PCB substrate. After dust removal, the mold base 17 is automatically closed to prevent external impurities or dust from re-attaching to the PCB substrate. This invention can automatically clean the PCB substrate of the micro motor. Compared with the traditional manual dust removal operation, the efficiency of the dust removal operation is greatly improved. In addition, because the surface of the PCB substrate is uneven, multiple sets of dust removal mechanisms are used to brush the PCB substrate from different angles to avoid impurities or dust in the uneven parts of the PCB substrate surface not being brushed away by the airflow, resulting in poor dust removal effect. During the dust removal process, the dust removal cover 6 is set to prevent dust swept down by the airflow from being scattered into the environment.
[0056] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the technical solutions of this utility model. Any technical solution that can be implemented based on the above embodiments without creative effort should be considered to fall within the scope of protection of this utility model patent.
Claims
1. A micro-motor production device, characterized in that, include: conveyor; The base is located above the conveyor belt; The dust removal hood is located at the bottom of the base and has an opening at the bottom; Multiple dust removal mechanisms are located inside the dust removal hood; Multiple card mold components are mounted on the conveyor belt; The mold base is located within the mold assembly; The mold groove is located on the top of the mold base and its shape is adapted to the PCB substrate. The slide bar is slidably positioned at the top of the mold groove; A sealing membrane connects the slide bar and the mold groove; A lever is located at the top of the slide bar; The bottom of the base on both sides of the dust removal hood is respectively connected to the mold opening mechanism and the mold closing mechanism, and the mold opening mechanism, the dust removal hood and the mold closing mechanism are arranged in sequence according to the conveying track of the conveyor belt; The mold opening mechanism includes an opening groove located on the movement trajectory of the lever, and the mold closing mechanism includes a closing groove located on the movement trajectory of the lever.
2. The micro-motor production apparatus according to claim 1, characterized in that, The mold opening mechanism includes a mold opening base, a pull rod connected to the base at the top of the mold opening base, and a mold opening groove at the bottom of the mold opening base. The mold opening groove includes a right-angled trapezoidal flared section and a first straight section parallel to the conveyor belt conveying track in the conveyor belt conveying direction. The first straight section is connected to the right-angled waist of the flared section. The position of the first straight section is adapted to the position of the lever when the sealing film is in the open state.
3. The micro-motor production apparatus according to claim 2, characterized in that, The mold closing mechanism includes a mold closing base, a pull rod connected to the base at the top of the mold closing base, and a mold closing groove at the bottom of the mold closing base. The mold closing groove includes a second straight segment, an oblique segment, and a third straight segment in the conveyor belt conveying direction. The second straight segment and the third straight segment are parallel to the conveyor belt conveying direction. The second straight segment and the first straight segment are on the same straight trajectory. The position of the third straight segment corresponds to the position of the lever when the sealing film at the top of the mold groove is closed.
4. The micro-motor production apparatus according to claim 1, characterized in that, The top sidewall of the mold groove is provided with a slot, and a resiliently rotating take-up roller is rotatably installed in the slot, and the sealing film is wound onto the take-up roller.
5. The micro-motor production apparatus according to claim 1, characterized in that, Multiple carding assemblies are equally spaced on the conveyor belt. The mold base is rectangular. Each carding assembly includes four carding plates vertically arranged on the conveyor belt. The positional relationship between the four carding plates corresponds to the four side walls of the mold base.
6. The micro-motor production apparatus according to claim 1, characterized in that, The dust removal mechanism includes a support base located at the bottom of the base, and the bottom of the support base is provided with an air jet assembly and a dust suction assembly; The jet assembly includes multiple jet pipes disposed at the bottom of the support base, an air seat at the bottom of the multiple jet pipes, and multiple jet nozzles respectively communicating with the multiple jet pipes at the bottom of the air seat. The jet pipes are connected to an air source. The vacuuming assembly includes a vacuum tube located at the bottom of the support, with a vacuum hood connected to the bottom of the vacuum tube, and the vacuum tube is connected to a vacuum cleaner.
7. The micro-motor production apparatus according to claim 6, characterized in that, The jet assembly and the dust collection assembly are arranged opposite to each other. The jet nozzle and the dust collection hood are both inclined. The air outlet at the bottom of the jet nozzle is inclined toward the dust collection assembly, and the opening at the bottom of the dust collection hood is inclined toward the jet assembly.
8. The micro-motor production apparatus according to claim 7, characterized in that, The dust removal hood is rectangular in shape, with its length parallel to the conveyor belt's conveying direction. Inside the dust removal hood, multiple vertically arranged partitions are provided along its length. The multiple partitions and the two side plates along the length of the dust removal hood are arranged at equal intervals. The multiple partitions divide the dust removal hood into multiple dust removal chambers, and multiple dust removal mechanisms are respectively located in the multiple dust removal chambers.
9. The micro-motor production apparatus according to claim 8, characterized in that, The cleaning hood is provided with four cleaning chambers, and the air nozzles of the cleaning mechanism in the four cleaning chambers are respectively located at the front, back, left and right sides of the PCB substrate.
10. The micro-motor production apparatus according to claim 8, characterized in that, The dust removal mechanism also includes a triggering component, which is located at the bottom of the side wall of the dust removal chamber on the side away from the conveyor belt track. The triggering component is a proximity switch.