Automatic feeding and bending device for waved plate

By using a vacuum suction cup and a tapered strip in conjunction with a stepping feeding assembly, the problem of inaccurate feeding in corrugated sheet bending machines was solved, and high-precision automated bending of corrugated sheets was achieved.

CN223862696UActive Publication Date: 2026-02-03洛阳富海合精工机械有限公司
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Patent Information

Application Number
CN202520155207.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-02-03
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing corrugated sheet bending machines cannot feed materials accurately, resulting in low bending precision of corrugated sheets.

Method used

The system uses a vacuum suction cup and a tapered strip in conjunction with a stepping feeding assembly to accommodate bent protrusions and grooves, while simultaneously raising the unbent areas, ensuring that the protruding parts of the corrugated plate accurately fall into the positioning cavity, thus achieving automated feeding.

Benefits of technology

This improved the precision and stability of corrugated sheet bending, ensuring the forming quality of the corrugated sheet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic feeding and bending device comprises a bending mechanism and stepping feeding assemblies, the number of the stepping feeding assemblies is two, the stepping feeding assemblies can convey plates to pass through the bending mechanism, and the two stepping feeding assemblies are provided with an adsorption assembly and a clamping groove assembly correspondingly for auxiliary feeding; the stepping feeding assembly comprises a lead screw sliding table, transverse plates and short-distance air cylinders, a plurality of sliding tables are arranged on the lead screw sliding table, each sliding table is fixedly connected with the corresponding transverse plate, and the short-distance air cylinders are arranged on the transverse plates; the adsorption assembly comprises multiple air pipes and vacuum suction cups, the multiple air pipes are connected with the short-distance air cylinders on the transverse plates one by one, and the multiple vacuum suction cups are arranged in the length direction of the air pipes. According to the corrugated plate bending device, the vacuum suction cups and the conical strips can adapt to bent protrusions and grooves, meanwhile, the corrugated plate bending device can also adapt to non-bent areas, a plate is lifted and then moved, the protruding part of a corrugated plate accurately falls into the positioning cavity beside the bending cavity, and therefore the bending precision of the corrugated plate is guaranteed.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of bending machines, in particular to an automatic feeding and bending device for a wave plate. BACKGROUND

[0002] The wave plate is a new type of fashionable artistic indoor decorative plate material, and is mainly applied to decoration engineering. In the processing of the wave plate, the wave plate needs to be bent by a bending machine. Usually, the plate to be bent is placed between an upper die plate and a lower die plate, and then the plate is extruded and formed by the upper die plate and the lower die plate.

[0003] The existing wave plate bending machine cannot adapt to the planes of the bent area and the unbent area of the wave plate, so that when feeding, the bent protrusions cannot be accurately fed into the bending cavity of the lower die, and the bending precision of the wave plate cannot be guaranteed. SUMMARY

[0004] The application aims to provide an automatic feeding and bending device for a wave plate, which can adapt to the bent protrusions and grooves and also adapt to the unbent area, lift the plate and move it, so that the protruding part of the wave plate can be accurately dropped into the positioning cavity beside the bending cavity, and the bending precision of the wave plate can be guaranteed.

[0005] The application achieves the above-mentioned purpose through the following technical solutions:

[0006] The automatic feeding and bending device for the wave plate comprises a bending mechanism and a step feeding assembly. The step feeding assembly is used for conveying the plate through the bending mechanism and comprises two groups of step feeding assemblies. The two groups of step feeding assemblies are respectively provided with an adsorption assembly and a clamping groove assembly for assisting feeding. The step feeding assembly comprises a lead screw sliding table, a horizontal plate and a short stroke cylinder. The lead screw sliding table has a plurality of sliding tables, each of which is fixedly connected with the horizontal plate. The horizontal plate is provided with the short stroke cylinder. The adsorption assembly comprises a gas pipe and a vacuum suction cup. The gas pipe is provided with a plurality of vacuum suction cups and is connected with the short stroke cylinder on each horizontal plate. The clamping groove assembly comprises a horizontal support and a tapered strip. The horizontal support is provided with a plurality of tapered strips and is connected with the short stroke cylinder on each horizontal plate.

[0007] Further, the bending mechanism comprises a bending machine body, a connecting block, a bending cutter head, an L-shaped block, a positioning cutter head and a forming die. The connecting block is connected with the bending machine body, and the bottom of the connecting block is fixedly provided with the bending cutter head. The back of the connecting block is connected with the L-shaped block in sliding fit. The bottom of the L-shaped block is fixedly connected with the positioning cutter head. The forming die is below the bending cutter head and the positioning cutter head, and the top of the forming die is provided with the bending cavity and the positioning cavity which are adapted to the bending cutter head and the positioning cutter head respectively.

[0008] Further, the back of the connecting block is fixed with a limiting block, and the limiting block is provided with a sliding groove, and a sliding rail is fixedly installed in the sliding groove, and one end of the L-shaped block is in sliding fit with the sliding rail.

[0009] Further, two groups of supporting assemblies are further included, and the two groups of supporting assemblies support the step feeding assemblies one by one; the supporting assembly comprises a base, a side plate and a rib, the side plate is fixedly arranged on the top of the base, the rib is a plurality of ribs, and the ribs are between the side plates and are fixedly connected with the side plates at two ends, and the vacuum suction cup and the tapered strip are between the adjacent two ribs.

[0010] Further, the lead screw sliding tables of each group of step feeding assemblies are two, and are arranged side by side, any horizontal plate is perpendicular to the lead screw sliding table and is fixedly connected with the sliding table in the same direction.

[0011] Further, the connecting block and the bending tool head and the L-shaped block and the positioning tool head are integrally formed structures.

[0012] Compared with the prior art, the vacuum suction cup and the tapered strip can adapt to the bent protrusions and grooves, and can also adapt to the area which is not bent, the plate is lifted and moved, the protruding part of the corrugated plate is accurately dropped into the positioning cavity beside the bending cavity, so that the bending precision of the corrugated plate is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0013] The drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the following specific embodiments, but do not constitute a limitation to the present application. In the drawings:

[0014] Figure 1 is a structural schematic view of the present application;

[0015] Figure 2 is a structural schematic view of the suction assembly of the present application;

[0016] Figure 3 is a structural schematic view of the clamping groove assembly of the present application;

[0017] Figure 4 is a structural schematic view of the bending tool head of the present application.

[0018] The reference signs are explained as follows:

[0019] 1, bending machine body; 2, base; 3, side plate; 4, lead screw sliding table; 5, sliding table; 6, horizontal plate; 7, short stroke air cylinder; 8, air pipe; 9, vacuum suction cup; 10, transversely arranged support; 11, tapered strip; 12, connecting block; 13, bending tool head; 14, L-shaped block; 15, positioning tool head; 16, limiting block; 17, sliding rail; 18, forming die; 19, bending cavity; 20, positioning cavity; 21, rib. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0021] In the description of this application, it should be understood that the terms "upper," "lower," "front," "back," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 This description is provided for the convenience of describing this application and for the purpose of simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0022] like Figures 1-4 As shown, an automatic feeding and bending device for corrugated sheets includes a bending mechanism and a stepping feeding assembly. The stepping feeding assembly consists of two sets capable of conveying the sheet material through the bending mechanism. Each set of stepping feeding assemblies is equipped with an adsorption assembly and a slot assembly for auxiliary feeding. The stepping feeding assembly includes a lead screw slide 4, a horizontal plate 6, and a short-stroke cylinder 7. The lead screw slide 4 has multiple slides 5, and each slide 5 is fixedly connected to a horizontal plate 6. Each horizontal plate 6 is equipped with a short-stroke cylinder 7. The adsorption assembly includes air pipes 8 and vacuum suction cups 9. There are multiple air pipes 8, each connected to a short-stroke cylinder 7 on each horizontal plate 6. Multiple vacuum suction cups 9 are arranged along the length of the air pipes 8. The slot assembly includes a horizontal support 10 and a tapered strip 11. There are multiple horizontal supports 10, each connected to a short-stroke cylinder 7 on each horizontal plate 6. The tapered strip 11 is fixedly arranged on the top of the horizontal support 10.

[0023] Specifically, the lead screw slide 4 drives the slide 5 to slide and translate synchronously via the lead screw, thereby causing the horizontal plate 6 to follow and translate, so that the adsorption component and the card slot component can support the movement of the plate. At the same time, the short-stroke cylinder 7 adjusts the height of the adsorption component and the card slot component so that they can contact the plate. The horizontal plate 6 spans the top of the slide 5 on the two lead screw slides 4. The extension end of the short-stroke cylinder 7 is upward to adjust the height of the adsorption component and the card slot component. The vacuum suction cup 9 and the conical strip 11 are both facing upward to contact the plate and prevent the plate from falling off when transferring the plate.

[0024] Furthermore, the bending mechanism includes a bending machine body 1, a connecting block 12, a bending cutter head 13, an L-shaped block 14, a positioning cutter head 15, and a forming mold 18. The connecting block 12 is connected to the bending machine body 1, and the bending cutter head 13 is fixedly installed at the bottom of the connecting block 12. The L-shaped block 14 is connected to the back of the connecting block 12 and slides therewith. The positioning cutter head 15 is fixedly connected to the bottom of the L-shaped block 14. The forming mold 18 is located below the bending cutter head 13 and the positioning cutter head 15, and the top of the forming mold 18 is provided with a bending cavity 19 and a positioning cavity 20 that are respectively adapted to the bending cutter head 13 and the positioning cutter head 15.

[0025] Specifically, the bending machine body 1 can drive the bending cutter head 13 and the positioning cutter head 15 to descend, so as to apply pressure to the sheet metal. After the bending cutter head 13 applies pressure, it bends the sheet metal into the bending cavity 19 to form it. At the same time, the positioning cutter head 15 can be inserted into the groove after bending to position the corrugated sheet.

[0026] Furthermore, a limiting block 16 is fixed to the back of the connecting block 12, and the limiting block 16 has a sliding groove, in which a slide rail 17 is fixedly installed, and one end of the L-shaped block 14 slides in cooperation with the slide rail 17.

[0027] Specifically, when the bending cutter head 13 rises, the L-shaped block 14 slides down on the slide rail 17. After the bending cutter head 13 falls, the positioning cutter head 15 is first inserted into the groove of the corrugated plate and can rise to avoid affecting the descent of the bending cutter head 13.

[0028] Furthermore, it also includes two sets of support components, which support the stepping feeding components one by one; the support components include a base 2, a side plate 3, and ribs 21. The side plate 3 is fixedly installed on the top of the base 2. There are multiple ribs 21, and the ribs 21 are located between the side plates 3. At the same time, the two ends of the ribs 21 are fixedly connected to the side plates 3. The vacuum suction cup 9 and the tapered strip 11 are both located between two adjacent ribs 21.

[0029] Specifically, the vacuum suction cup 9 and the tapered strip 11 are positioned between 21 so that the sheet material can be placed on top of 21 while avoiding feeding activities of the vacuum suction cup 9 and the tapered strip 11.

[0030] Furthermore, each set of step feeding components has two lead screw slides 4, which are arranged side by side for stable feeding. Each horizontal plate 6 is perpendicular to the lead screw slide 4 and is fixedly connected to the slide 5 in the same direction.

[0031] Furthermore, the connecting block 12, the bending cutter head 13, the L-shaped block 14, and the positioning cutter head 15 are all integrally formed structures to ensure structural stability.

[0032] In the above structure, the sheet material to be bent is placed on the side plate 3, and the slide table 5 is driven to move synchronously by the screw slide table 4. At the same time, the height of the vacuum suction cup 9 is adjusted by the short-stroke cylinder 7 so that the vacuum suction cup 9 can pick up the sheet material. Another set of screw slide tables 4 drives the slide table 5 to move synchronously back and forth. At the same time, the short-stroke cylinder 7 adjusts the height of the vacuum suction cup 9 so that the tapered strip 11 can match the corrugated plate, thereby cooperating to move the sheet material step by step. The bending machine body 1 controls the bending cutter head 13 and the positioning cutter head 15 to descend synchronously. The positioning cutter head 15 first inserts into the groove of the corrugated plate to prevent one side of the corrugated plate from lifting up during bending. Then the bending cutter head 13 applies pressure to the sheet material to make it form a shape that fits the bending cavity 19, thus completing the bending. Through the feeding and bending coordination, the corrugated plate is automatically bent.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this application. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this application. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. An automatic feeding and bending device for corrugated sheets, characterized in that: It includes a bending mechanism and a stepping feeding assembly. The stepping feeding assembly consists of two sets that can transport the sheet metal through the bending mechanism. Each set of stepping feeding assemblies is equipped with an adsorption assembly and a slot assembly for auxiliary feeding. The stepping feeding assembly includes a lead screw slide (4), a horizontal plate (6), and a short-stroke cylinder (7). The lead screw slide (4) has multiple slides (5), and each slide (5) is fixedly connected to a horizontal plate (6). Each horizontal plate (6) is equipped with a short-stroke cylinder (7). The components include air pipes (8) and vacuum suction cups (9). There are multiple air pipes (8), and each one is connected to a short-stroke cylinder (7) on each horizontal plate (6). Multiple vacuum suction cups (9) are arranged along the length of the air pipes (8). The slot assembly includes a horizontal support (10) and a tapered strip (11). There are multiple horizontal supports (10), and each one is connected to a short-stroke cylinder (7) on each horizontal plate (6). The tapered strip (11) is fixedly arranged on the top of the horizontal support (10).

2. The automatic feeding and bending device for corrugated sheets according to claim 1, characterized in that: The bending mechanism includes a bending machine body (1), a connecting block (12), a bending cutter head (13), an L-shaped block (14), a positioning cutter head (15), and a forming mold (18). The connecting block (12) is connected to the bending machine body (1), and the bending cutter head (13) is fixedly installed at the bottom of the connecting block (12). The back of the connecting block (12) is connected to the L-shaped block (14) which slides with it. The bottom of the L-shaped block (14) is fixedly connected to the positioning cutter head (15). The forming mold (18) is located below the bending cutter head (13) and the positioning cutter head (15), and the top of the forming mold (18) is provided with a bending cavity (19) and a positioning cavity (20) that are adapted to the bending cutter head (13) and the positioning cutter head (15), respectively.

3. An automatic feeding and bending device for corrugated sheets according to claim 2, characterized in that: A limiting block (16) is fixed on the back of the connecting block (12), and the limiting block (16) has a groove, in which a slide rail (17) is fixedly installed. One end of the L-shaped block (14) slides in conjunction with the slide rail (17).

4. An automatic feeding and bending device for corrugated sheets according to claim 1, characterized in that: It also includes two sets of support components, which support the stepping feeding components one by one; the support components include a base (2), a side plate (3), and ribs (21). The side plate (3) is fixedly set on the top of the base (2). There are multiple ribs (21), and the ribs (21) are located between the side plates (3). At the same time, the two ends of the ribs (21) are fixedly connected to the side plates (3). The vacuum suction cup (9) and the tapered strip (11) are located between two adjacent ribs (21).

5. An automatic feeding and bending device for corrugated sheets according to claim 1, characterized in that: Each set of step feeding components has two lead screw slides (4) arranged side by side. Each horizontal plate (6) is perpendicular to the lead screw slide (4) and is fixedly connected to the slide (5) in the same direction.

6. An automatic feeding and bending device for corrugated sheets according to claim 2, characterized in that: The connecting block (12), bending cutter head (13), L-shaped block (14), and positioning cutter head (15) are all integrally formed structures.