Die forging trimming device

The innovative design of the forging trimming device solves the problem of aluminum scrap adhesion, enabling safe and efficient scrap handling and rapid container removal, thus improving production efficiency.

CN223862768UActive Publication Date: 2026-02-03FUNING HENGYUAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202520410636.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-03
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

When using existing edge-cutting devices, aluminum scrap tends to stick to the bottom, causing safety hazards and difficulties in material removal, thus affecting production efficiency.

Method used

A die forging trimming device was designed, comprising a top block, connecting rod, pressing block, sliding rod, lifting plate and scrap bin. The punch is driven by a cylinder to cut the flash, and the top block and sliding rod structure facilitates material handling and scrap collection.

Benefits of technology

It improves the safety and efficiency of waste material collection, reduces the dangers of manual operation, and enhances the practicality and production efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a die forging trimming device which comprises a base, guide rods are fixedly arranged on the upper end face of the base and located on the four corners, a top plate is arranged at the upper ends of the guide rods, an air cylinder is arranged on the upper end face of the top plate, the output end of the air cylinder penetrates through the top plate and is provided with a lifting plate, and a male die is arranged on the lower end face of the lifting plate. A cutting knife is arranged on the outer side of the male die and located on the lower end face of the lifting plate, a knife groove is correspondingly formed in the upper end face of the base, grooves are formed in the lower end face of the lifting plate and located on the two sides of the cutting knife, ejector blocks are slidably arranged in the grooves, and connecting rods are fixedly arranged on the upper end faces of the ejector blocks. Therefore, when cut flashes adhere to the bottom of the male die, a user can press the pressing block to enable the connecting rod to drive the ejecting block to move downwards, the flashes at the bottom of the male die are ejected off, and follow-up material taking is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of die forging processing technology, and more specifically, it relates to a die forging trimming device. Background Technology

[0002] Die forging is a common metal processing method. Through precise die design and control, it can process metal products with complex shapes, ensuring product precision and making the internal structure of the metal material more compact, thus improving the mechanical properties and wear resistance of the metal material. It can also be mass-produced, with high production capacity and short cycle time. In the production of aluminum containers, excess molten aluminum inside the forging die cavity can easily form metal flash. Flash plays a role in ensuring that the molten aluminum fills the die cavity. However, in order to ensure the normal processing and use of the aluminum container, the flash must be removed after die forging. This is where the flash trimming device is needed.

[0003] When the existing edge-cutting device is in use, the aluminum scrap it cuts off is easy to stick to the bottom of the edge-cutting device because of its good ductility. This can easily cause workers' fingers to be cut when manually picking up the scrap, resulting in poor safety.

[0004] Furthermore, after the aluminum container is trimmed, the bottom of the container tends to stick to the die, making it difficult to remove the trimmed container and thus affecting the material handling speed of the forging. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a forging cutting device to solve the technical problem mentioned in the background art that when the existing cutting device is used, the cut aluminum scrap has good ductility and therefore sometimes sticks to the bottom of the cutting device.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a forging trimming device, comprising a base, guide rods fixedly provided on the upper surface of the base at each of the four corners, a top plate provided at the upper end of the guide rods, a cylinder provided on the upper surface of the top plate, the output end of the cylinder passing through the top plate and provided with a lifting plate, a punch provided on the lower surface of the lifting plate, a cutting blade provided on the outer side of the punch and on the lower surface of the lifting plate, a corresponding cutting groove provided on the upper surface of the base, grooves provided on the lower surface of the lifting plate and on both sides of the cutting blade, a top block slidably provided inside each groove, a connecting rod fixedly provided on the upper surface of each top block, a pressing block provided at the upper end of each connecting rod passing through the lifting plate, a first spring provided on the lower surface of each pressing block, the other end of each first spring being fixedly installed on the upper surface of the lifting plate, a concave die provided in the middle of the base, and sliding holes provided on the bottom and both sides of the concave die.

[0009] The present invention is further configured such that a sliding rod is slidably provided inside each sliding hole, a lifting plate is fixedly provided at the upper end of each sliding rod, the lifting plate is located inside the cavity, and a handle is fixedly provided at the lower end of each sliding rod through the sliding hole, the outer diameter of the handle being larger than the outer diameter of the sliding rod.

[0010] The present invention is further configured such that a second spring is fixedly provided at both ends of the handle, the second spring being located outside the sliding rod, and its upper end being fixedly connected to the lower end face of the die.

[0011] The present invention is further configured such that a housing is fixedly provided on the lower end face of the base, the front end of the housing is open, an external seat is fixedly provided on the lower end face of the housing, and a waste bin is movably provided on the upper end of the external seat, the waste bin being located inside the housing.

[0012] The present invention is further configured such that sliders are fixedly provided on both sides of the waste bin, and corresponding sliding grooves are provided on the inner wall of the shell, and the sliders are slidably installed with the sliding grooves.

[0013] The present invention is further configured such that the outer surface of the lifting plate contacts the inner wall of the die, and the two have the same shape.

[0014] The present invention is further provided that the upper end surface of the external connector is provided with external holes at all four corners.

[0015] The present invention is further configured such that guide holes are provided on the upper end surface of the lifting plate at all four corners, and the guide holes are slidably installed with the guide rods.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a cutting device for forgings, which has the following advantages:

[0018] 1. By setting up a top block, connecting rod, and pressing block, the user can place the aluminum container to be processed into the die cavity. Then, the user controls the cylinder to move the lifting plate downwards, so that the cutting blade at the bottom of the die can cut off the excess metal edge on the aluminum container, thereby achieving the edge trimming effect. When the cut-off flash sticks to the bottom of the die, the user can press the pressing block to move the connecting rod downwards, thereby removing the flash from the bottom of the die and facilitating subsequent material removal. This design not only increases the speed of scrap material removal but also avoids the dangerous situation that can easily occur with manual material removal, thus helping to increase the edge trimming efficiency.

[0019] 2. By setting up a sliding rod, a lifting plate, and a handle, the user can push the handle upwards to move the sliding rod and the lifting plate upwards, thereby pushing the aluminum container out of the groove. This facilitates the quick retrieval of the aluminum container after it has been trimmed, making it convenient to use.

[0020] 3. By setting up a shell, a waste bin, and a slider, users can remove the waste bin from inside the shell through the cooperation of the slider and the chute, so as to put the cut waste into the waste bin. This facilitates the centralized collection and recycling of waste in the later stage. This design not only reduces the waste of some resources, but also ensures the cleanliness of the top of the base and increases practicality. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a die forging trimming device in its unused state.

[0022] Figure 2 This is a schematic diagram showing the installation positions of the punch, cutting blade, and top block on the lifting plate;

[0023] Figure 3 This is a schematic diagram showing the installation of the top block, connecting rod, pressing block, and first spring.

[0024] Figure 4 This is a schematic diagram showing the installation positions of the handle and the second spring inside the housing.

[0025] Figure 5 This is a schematic diagram showing the installation of the sliding rod, lifting plate, handle, and second spring.

[0026] Figure 6 This is a schematic diagram showing the positions of the die, groove, and sliding hole on the base.

[0027] In the diagram: 1. Base; 2. Guide rod; 3. Top plate; 4. Cylinder; 5. Lifting plate; 6. Punch; 7. Cutting blade; 8. Tool groove; 9. Groove; 10. Top block; 11. Connecting rod; 12. Pressing block; 13. First spring; 14. Die; 15. Sliding hole; 16. Sliding rod; 17. Lifting plate; 18. Handle; 19. Second spring; 20. Housing; 21. External base; 22. Scrap bin; 23. Slider; 24. Slide groove; 25. External hole; 26. Guide hole. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0031] Please see Figures 1-6 A forging trimming device includes a base 1. Guide rods 2 are fixedly mounted on the upper surface of the base 1 at each of the four corners. A top plate 3 is mounted on the upper end of the guide rods 2. A cylinder 4 is mounted on the upper surface of the top plate 3. The output end of the cylinder 4 passes through the top plate 3 and is mounted on a lifting plate 5. A punch 6 is mounted on the lower surface of the lifting plate 5. A cutting blade 7 is mounted on the outer side of the punch 6 and on the lower surface of the lifting plate 5. A corresponding cutting groove 8 is formed on the upper surface of the base 1. Grooves 9 are formed on both sides of the lower surface of the lifting plate 5 and on both sides of the cutting blade 7. Each part is provided with a top block 10, and each top block 10 is fixedly provided with a connecting rod 11 on its upper end surface. The upper end of each connecting rod 11 passes through the lifting plate 5 and is provided with a pressing block 12. Each pressing block 12 is provided with a first spring 13 on its lower end surface. The other end of each first spring 13 is fixedly installed with the upper end surface of the lifting plate 5. A concave mold 14 is provided in the middle position of the base 1. The bottom of the concave mold 14 and both sides are provided with sliding holes 15. Each upper end surface of the lifting plate 5 and the four corners are provided with guide holes 26. The guide holes 26 are slidably installed with the guide rod 2.

[0032] In this embodiment, a sliding rod 16 is slidably provided inside the sliding hole 15, and a lifting plate 17 is fixedly provided at the upper end of the sliding rod 16. The lifting plate 17 is located inside the cavity mold 14. The lower end of the sliding rod 16 passes through the sliding hole 15 and is fixedly provided with a handle 18. The outer diameter of the handle 18 is larger than the outer diameter of the sliding rod 16. A second spring 19 is fixedly provided at both ends of the handle 18. The second spring 19 is located outside the sliding rod 16, and its upper end is fixedly connected to the lower end face of the cavity mold 14. The outer surface of the lifting plate 17 is in contact with the inner wall of the cavity mold 14, and the two have the same shape.

[0033] More specifically, the user can place the aluminum container to be processed into the concave mold 14, and then control the cylinder 4 to make the lifting plate 5 move the punch 6 downward, so that the cutting blade 7 at the bottom of the punch 6 can cut off the excess metal edge on the aluminum container, thereby achieving the effect of trimming. When the trimmed flash sticks to the bottom of the punch 6, the user can press the pressing block 12 to make the connecting rod 11 move the top block 10 downward, so as to push off the flash at the bottom of the punch 6, making it easier to remove the material later. The user can also push the handle 18 upward to make it move the sliding rod 16 and the lifting plate 17 upward, so as to push the aluminum container inside the groove 9 out, which helps to quickly pick up the trimmed aluminum container later, making it convenient to use.

[0034] Please see Figure 1 and Figure 4 As an implementation method for collecting waste material from the cut edges: a housing 20 is fixedly provided on the lower end face of the base 1, the front end of the housing 20 is open, an external base 21 is fixedly provided on the lower end face of the housing 20, a waste box 22 is movably provided on the upper end of the external base 21, the waste box 22 is located inside the housing 20, sliders 23 are fixedly provided on both sides of the waste box 22, and a corresponding groove 24 is provided on the inner wall of the housing 20, and the sliders 23 and the grooves 24 are slidably installed.

[0035] Specifically, users can use the cooperation of slider 23 and slide 24 to remove the waste bin 22 from the inside of the housing 20, so as to put the waste material cut off into the waste bin 22, which helps to collect and recycle the waste material later.

[0036] Please refer to Figures 2-4 As a further embodiment for connecting the device to the outside world: external holes 25 are provided on the upper end face of the external connector 21 and at the four corners.

[0037] Specifically, the device can be fixedly installed to the outside world through the external connection hole 25.

[0038] In summary, when using the entire equipment: the user first places the aluminum container to be processed into the concave mold 14, then controls the cylinder 4 to move the lifting plate 5 downwards, causing the cutting blade 7 at the bottom of the punch 6 to cut off the excess metal edge on the aluminum container, thus achieving the edge trimming effect. Afterwards, the user controls the cylinder 4 to raise the punch 6. When the cut-off burrs stick to the bottom of the punch 6, the user can press the pressing block 12 to move the connecting rod 11 downwards, causing the top block 10 to be pushed off, thus removing the burrs from the bottom of the punch 6. Next, the scrap bin 22 is removed from the inside of the housing 20 by the cooperation of the slider 23 and the slide 24, so that the scrap material cut off by the edge can be put into the scrap bin 22, which helps to collect and recycle the scrap material later. When taking out the aluminum container inside the groove 9, the handle 18 can be pushed upward to drive the sliding rod 16 and the lifting plate 17 to move upward, so as to push out the aluminum container inside the groove 9, which helps to quickly take out the aluminum container after the edge is cut and increases the edge cutting efficiency.

[0039] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A forging trimming device, comprising a base (1), characterized in that: Guide rods (2) are fixedly provided on the upper surface of the base (1) at all four corners. A top plate (3) is provided on the upper end of the guide rods (2). A cylinder (4) is provided on the upper surface of the top plate (3). The output end of the cylinder (4) passes through the top plate (3) and is provided with a lifting plate (5). A punch (6) is provided on the lower surface of the lifting plate (5). A cutting blade (7) is provided on the outer side of the punch (6) and on the lower surface of the lifting plate (5). A corresponding cutting groove (8) is provided on the upper surface of the base (1). A cutting groove (8) is provided on the lower surface of the lifting plate (5) and on both sides of the cutting blade (7). The base (1) has grooves (9) on each side, and top blocks (10) are slidably provided inside each groove (9). A connecting rod (11) is fixedly provided on the upper end face of each top block (10). The upper end of each connecting rod (11) passes through the lifting plate (5) and is provided with a pressing block (12). The lower end face of each pressing block (12) is provided with a first spring (13). The other end of each first spring (13) is fixedly installed on the upper end face of the lifting plate (5). A concave mold (14) is provided in the middle position of the base (1). Sliding holes (15) are provided at the bottom and on both sides of the concave mold (14).

2. The forging trimming device according to claim 1, characterized in that: Sliding rods (16) are slidably provided inside each sliding hole (15). A lifting plate (17) is fixedly provided at the upper end of each sliding rod (16). The lifting plate (17) is located inside the die (14). The lower end of each sliding rod (16) passes through the sliding hole (15) and is fixedly provided with a handle (18). The outer diameter of the handle (18) is larger than the outer diameter of the sliding rod (16).

3. The forging trimming device according to claim 2, characterized in that: The handle (18) is fixedly provided with a second spring (19) at both ends. The second spring (19) is located outside the sliding rod (16), and its upper end is fixedly connected to the lower end face of the die (14).

4. The forging trimming device according to claim 1, characterized in that: The lower end face of the base (1) is fixedly provided with a housing (20), the front end of the housing (20) is open, the lower end face of the housing (20) is fixedly provided with an external seat (21), the upper end of the external seat (21) is movably provided with a waste bin (22), and the waste bin (22) is located inside the housing (20).

5. The forging trimming device according to claim 4, characterized in that: The waste bin (22) is fixedly provided with sliders (23) on both sides, and the inner wall of the housing (20) is provided with corresponding grooves (24), and the sliders (23) and the grooves (24) are slidably installed.

6. The forging trimming device according to claim 2, characterized in that: The outer surface of the lifting plate (17) is in contact with the inner wall of the die (14), and the two have the same shape.

7. The forging trimming device according to claim 4, characterized in that: The upper end face of the external connector (21) is provided with external holes (25) at the four corners.

8. The forging trimming device according to claim 1, characterized in that: The upper end face of the lifting plate (5) and at each of the four corners are provided with guide holes (26), and the guide holes (26) are slidably installed with the guide rod (2).