Automatic top end connecting plate and cover plate assembling device with detection mechanism

Abstract

The utility model discloses a top end connecting plate cover plate automatic assembling device with a detection mechanism, which comprises a reference seat, a product mounting mechanism, a cover plate mounting mechanism and a press fitting mechanism are arranged on one side of the reference seat, two clamping seats are arranged at the bottom of the cover plate mounting mechanism, and clamping heads are arranged in the two clamping seats. Industrial cameras are fixedly connected to the bottoms of the two clamping heads, round holes are formed in one sides of the two clamping heads, a sleeve box is arranged on one side of the clamping base, an insertion rod is arranged on the sleeve box in a penetrating mode, a sliding plate is slidably connected to the inner wall of the sleeve box, the insertion rod is fixedly connected with the sliding plate, the insertion rod is sleeved with a second spring, and two guide rods are fixedly connected to one side of the sleeve box. The device is simple to operate, facilitates defect detection on the top end connecting plate and the cover plate, avoids using inferior components, is high in detection efficiency, can effectively reduce the working intensity of workers, facilitates the installation and disassembly of the industrial camera, and facilitates the later maintenance of the industrial camera.

Description

TECHNICAL FIELD

[0001] The utility model relates to top connecting plate cover plate assembly technical field especially relates to a top connecting plate cover plate automatic assembly device with detection mechanism. BACKGROUND

[0002] At present, top connecting plate cover plate mainly adopts the assembly mode of press fitting and is assembled, generally uses the assembly device to assist assembling, can quickly complete the assembly task through the assembly device, significantly reduces manual operation time, improves production efficiency, satisfies the demand of large-scale production, but the existing top connecting plate cover plate automatic assembly device still has the problem to be solved.

[0003] The existing top connecting plate cover plate automatic assembly device lacks the mechanism for detecting defects of the top connecting plate and the cover plate, and manual inspection of the top connecting plate and the cover plate is needed after assembly work and completion of assembly to avoid using inferior parts, and manual inspection is low in efficiency and long-time manual inspection will cause worker fatigue and increase the working intensity of the worker, so a top connecting plate cover plate automatic assembly device with a detection mechanism is needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of top connecting plate cover plate automatic assembly devices with detection mechanism to solve the problems existing in prior art.

[0005] To achieve the above object, the utility model adopts the following technical scheme:

[0006] The utility model provides an automatic assembly device of top connecting plate cover plate with detection mechanism, including benchmark seat, one side of benchmark seat is provided with product installation mechanism, cover plate installation mechanism and pressure equipment, the bottom of cover plate installation mechanism is provided with two clamping seats, and the clamping head is arranged in two clamping seats, and the bottom of two clamping heads is fixedly connected with industrial camera, and the one side of two clamping heads is provided with round hole, one side of clamping seat is provided with sleeve box, the sleeve box is provided with the plug rod, the inner wall of sleeve box is slidably connected with sliding plate, the plug rod is fixedly connected with sliding plate, the plug rod is equipped with second spring, one side of sleeve box is fixedly connected with two guide rods, two guide rods are equipped with same fixed seat, the fixed seat is slidably connected with guide rod, the fixed seat is installed with the gyro wheel, one side of gyro wheel is provided with pressure plate, the pressure plate is fixedly connected with plug rod, the one side of pressure plate near gyro wheel is inclined surface, the fixed seat is fixedly connected with round bar on the side away from gyro wheel, two round bars are equipped with guide rail, the guide rail is composed of one inclined guide rail and one straight guide rail, the guide rail is fixedly connected, because the industrial camera is used to the top connecting plate and the cover plate are shot and are detected to the technical means of the position installation of industrial camera in the process of descending industrial camera, so after the top connecting plate and the cover plate are shot by industrial camera, data is transmitted to the computer, the image of shooting is compared with the standard image, and the inconsistent area is identified, which can indicate that there is a crack or other defects, in the process of descending industrial camera, the plug rod can be inserted into the round hole, the clamping head can be positioned, the installation of industrial camera can be completed, when industrial camera rises, the plug rod can be removed from the round hole, the clamping head can be removed from the clamping seat, and the industrial camera can be removed for maintenance work, effectively solve the problem that most of the existing automatic assembly device of top connecting plate cover plate lacks the mechanism for detecting defects of top connecting plate and cover plate in the background art, manual inspection is needed after assembly and completion to avoid using inferior parts, manual inspection is low in efficiency, and long-time manual inspection can cause worker fatigue and increase the working intensity of workers, thereby realizing simple operation, convenient defect detection of top connecting plate and cover plate to avoid using inferior parts, high detection efficiency, effective reduction of working intensity of workers, convenient installation and removal of industrial camera, and convenient maintenance of industrial camera.

[0007] Preferably, the product installation mechanism includes a lower tool welding seat, and the top of the lower tool welding seat is fixedly connected with four top connecting plate positioning pins.

[0008] Preferably, the cover plate installation mechanism includes a cover plate installation reference plate, the bottom of the cover plate installation reference plate is fixedly connected with a clamping seat and a sleeve box, and the bottom of the cover plate installation reference plate is fixedly connected with a cover plate positioning ring.

[0009] Preferably, the pressing mechanism includes a pressing head mounting seat, a pressing head is mounted on the bottom of the pressing head mounting seat, and a pull rod is fixedly connected to the bottom of both ends of the pressing head mounting seat. The pull rod is fitted with a sleeve, and the sleeve is slidably connected to the pull rod. The pull rod and the sleeve are both fitted with the same first spring, and the bottom of the two sleeves are fixedly connected to the top of the cover plate mounting reference plate.

[0010] Preferably, a servo motor is fixedly connected to the top of the reference base, a drive screw is fixedly connected to the output end of the servo motor, a screw nut is sleeved on the drive screw, the screw nut is adapted to the drive screw, a connecting plate is fixedly connected to one side of the screw nut, and the connecting plate is fixedly connected to the pressure head mounting base.

[0011] Preferably, the reference base has a sliding groove, the connecting plate is disposed in the sliding groove, and the connecting plate is slidably connected to the reference base.

[0012] Preferably, two linear slide rails are fixedly connected to one side of the reference base, and two linear sliders are slidably connected on the linear slide rails. The two linear sliders at the top are fixedly connected to the pressure head mounting base, and the two linear sliders at the bottom are fixedly connected to the cover plate mounting reference plate.

[0013] The beneficial effects of this utility model are as follows:

[0014] Because it employs an industrial camera to photograph the top connecting plate and cover plate for defect detection, and utilizes techniques to limit the installation of the industrial camera during its descent, the data is transmitted to a computer after the camera captures images of the top connecting plate and cover plate. The computer compares the captured images with standard images, identifying inconsistencies that indicate cracks or other defects. During the descent of the industrial camera, the insertion rod is inserted into the round hole to limit the locking head, thus completing the installation of the industrial camera. When the industrial camera rises, the insertion rod is removed from the round hole, releasing the limiting position and allowing the locking head to be removed from the mounting bracket, thereby enabling the industrial camera to be removed. The maintenance work effectively solves the problem mentioned in the background art that most existing automatic assembly devices for top connecting plates and covers lack a mechanism for defect detection of the top connecting plates and covers. During and after assembly, manual inspection of the top connecting plates and covers is required to prevent the use of inferior parts. Manual inspection is inefficient, and prolonged manual inspection can lead to worker fatigue and increase the workload of workers. The present invention achieves the technical effects of simple operation, easy defect detection of top connecting plates and covers to prevent the use of inferior parts, high detection efficiency, effective reduction of worker workload, easy installation and disassembly of industrial cameras, and easy maintenance of industrial cameras in the future. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an automatic assembly device for a top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0016] Figure 2 This is a partial structural schematic diagram of an automatic assembly device for a top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0017] Figure 3 This is a partial cross-sectional view of the automatic assembly device for the top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0018] Figure 4 This is a partial bottom view of the automatic assembly device for the top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0019] Figure 5 A cross-sectional view of the card slot of an automatic assembly device for a top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0020] Figure 6 A cross-sectional view of the unfolded structure of the cover of the top connecting plate automatic assembly device with a detection mechanism proposed in this utility model.

[0021] Figure 7 A schematic diagram of the unfolded structure of the insertion rod of an automatic assembly device for a top connecting plate cover plate with a detection mechanism proposed in this utility model.

[0022] Figure 8 This utility model presents a schematic diagram of the top connecting plate and cover plate of an automatic assembly device for a top connecting plate and cover plate with a detection mechanism.

[0023] In the diagram: 1. Reference base; 2. Product mounting mechanism; 201. Lower tooling welding base; 202. Top connecting plate positioning pin; 3. Cover plate mounting mechanism; 301. Cover plate mounting reference plate; 302. Cover plate positioning ring; 4. Pressing mechanism; 401. Press head mounting base; 402. Press head; 403. Pull rod; 404. Sleeve; 405. First spring; 5. Card seat; 6. Card head; 7. Industrial camera; 8. Round hole; 9. Sleeve box; 10. Insert rod; 11. Sliding plate; 12. Second spring; 13. Guide rod; 14. Fixed base; 15. Roller; 16. Pressure plate; 17. Round rod; 18. Guide rail; 19. Servo motor; 20. Drive screw; 21. Screw nut; 22. Connecting plate; 23. Slide groove; 24. Linear slide rail; 25. Linear slider. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figures 1-7 An automatic assembly device for a top connecting plate cover with a detection mechanism includes a reference base 1. A product mounting mechanism 2, a cover plate mounting mechanism 3, and a pressing mechanism 4 are arranged on one side of the reference base 1. Two card holders 5 are arranged at the bottom of the cover plate mounting mechanism 3. Each card holder 5 contains a card head 6. An industrial camera 7 is fixedly connected to the bottom of each card head 6. A round hole 8 is opened on one side of each card holder 6. A sleeve 9 is arranged on one side of the card holder 5. A plug rod 10 passes through the sleeve 9. A sliding plate 11 is slidably connected to the inner wall of the sleeve 9. The plug rod 10 is fixedly connected to the sliding plate 11. A second spring 12 is sleeved on the plug rod 10. A second spring 12 is fixedly connected to one side of the sleeve 9. There are two guide rods 13, each fitted with the same fixed seat 14. The fixed seat 14 slidably connects to the guide rods 13. A roller 15 is mounted on the fixed seat 14. A pressure plate 16 is provided on one side of the roller 15, and the pressure plate 16 is fixedly connected to the insert rod 10. The side of the pressure plate 16 near the roller 15 is inclined. A round rod 17 is fixedly connected to the fixed seat 14 on the side away from the roller 15. Both round rods 17 are fitted with guide rails 18. The guide rails 18 consist of an inclined guide rail and a straight guide rail, and are fixedly connected. An industrial camera is used to photograph the top connecting plate and cover plate for defect detection, and the industrial camera is lowered during the process. The process involves a technical means to limit the installation of the industrial camera. After the industrial camera captures images of the top connecting plate and cover plate, the data is transmitted to a computer. The computer compares the captured images with a standard image, identifying areas of inconsistency, which may indicate cracks or other defects. During the descent of the industrial camera, the insertion rod is inserted into the round hole to limit the locking mechanism, thus completing the installation. When the industrial camera rises, the insertion rod is removed from the round hole to release the limiting mechanism, allowing the locking mechanism to be removed from the mounting bracket. This enables the industrial camera to be removed for maintenance, effectively solving the problems mentioned in the background technology. Most automated assembly devices for top connecting plates and covers lack mechanisms for defect detection. During and after assembly, manual inspection of the top connecting plates and covers is required to prevent the use of substandard parts. Manual inspection is inefficient and prolonged manual inspection can lead to worker fatigue and increased workload. This solution addresses these issues by simplifying operation, facilitating defect detection of the top connecting plates and covers to prevent the use of substandard parts, increasing detection efficiency, effectively reducing worker workload, and facilitating the installation and disassembly of industrial cameras, as well as subsequent maintenance and repair.

[0026] In this utility model, the product installation mechanism 2 includes a lower tooling welding seat 201, and four top connecting plate positioning pins 202 are fixedly connected to the top of the lower tooling welding seat 201. The top connecting plate positioning pins 202 position the top connecting plates.

[0027] In this utility model, the cover plate mounting mechanism 3 includes a cover plate mounting reference plate 301, a card seat 5 and a sleeve box 9 are fixedly connected to the bottom of the cover plate mounting reference plate 301, and a cover plate positioning ring 302 is fixedly connected to the bottom of the cover plate mounting reference plate 301, which positions the cover plate.

[0028] In this utility model, the pressing mechanism 4 includes a pressing head mounting base 401, a pressing head 402 is mounted on the bottom of the pressing head mounting base 401, and a pull rod 403 is fixedly connected to the bottom of both ends of the pressing head mounting base 401. A sleeve 404 is sleeved on the pull rod 403, and the sleeve 404 is slidably connected to the pull rod 403. The same first spring 405 is sleeved on both the pull rod 403 and the sleeve 404. The bottom of both sleeves 404 is fixedly connected to the top of the cover plate mounting reference plate 301.

[0029] In this utility model, a servo motor 19 is fixedly connected to the top of the reference base 1, a drive screw 20 is fixedly connected to the output end of the servo motor 19, a screw nut 21 is sleeved on the drive screw 20, the screw nut 21 is adapted to the drive screw 20, a connecting plate 22 is fixedly connected to one side of the screw nut 21, and the connecting plate 22 is fixedly connected to the pressure head mounting base 401.

[0030] In this utility model, a sliding groove 23 is provided on the reference base 1, and a connecting plate 22 is disposed in the sliding groove 23. The connecting plate 22 is slidably connected to the reference base 1. When the connecting plate 22 moves, it will move along the sliding groove 23, ensuring the stability of the connecting plate 22 when it moves.

[0031] In this utility model, two linear slide rails 24 are fixedly connected to one side of the reference base 1, and two linear sliders 25 are slidably connected to the linear slide rails 24. The linear sliders 25 move along the linear slide rails 24, ensuring the stability of the cover plate mounting reference plate 301 and the pressure head mounting base 401 when they move. The two linear sliders 25 at the top are fixedly connected to the pressure head mounting base 401, and the two linear sliders 25 at the bottom are both fixedly connected to the cover plate mounting reference plate 301.

[0032] Working principle: In use, the top connecting plate is placed on the lower tooling welding seat 201. The top connecting plate is positioned by two top connecting plate positioning pins 202, and the cover plate is positioned by the cover plate positioning ring 302. It is powered by an external power supply. The servo motor 19 is started by the PLC control system. The output of the servo motor 19 drives the drive screw 20 to rotate. The drive screw 20 drives the screw nut 21 to descend. The screw nut 21 drives the connecting plate 22 to descend along the slide groove 23. The connecting plate 22 drives the pressure head mounting seat 401 to descend. The pressure head mounting seat 401 also drives the linear slider 25 to move along the linear slide rail 24, ensuring the stability of the pressure head mounting seat 401 during movement. The descent of the pressure head mounting seat 401 will drive the pressure head 402 to descend. As the pressure head mounting base 401 descends, it also drives the pull rod 403 to descend. Under the influence of gravity, the sleeve 404 also descends, as does the cover plate mounting reference plate 301. The cover plate mounting reference plate 301 then drives the card holder 5 and the sleeve box 9 to descend. The card head 6 is pre-installed on the housing of the industrial camera 7. The card head 6 is inserted into the card holder 5, with the round hole 8 facing the side of the insertion rod 10. The industrial camera 7 is connected to the computer using a wire. As the output end of the servo motor 19 continues to rotate, the cover plate mounting reference plate 301 descends a short distance. The cover plate mounting reference plate 301 then drives the sleeve box 9 to descend, which in turn drives the insertion rod 10 to descend. The insertion rod 10 drives the guide rod 13 to descend, which in turn drives the fixed seat 14 to descend. The fixed seat 14 then... As the movable rod 17 descends, it moves along the guide rail 18. When the rod 17 moves within the inclined guide rail of the guide rail 18, the two rods 17 will approach each other, causing the two fixed seats 14 to approach each other. The fixed seats 14 will then drive the roller 15 to move, and the roller 15 will contact the inclined surface of the pressure plate 16. As the roller 15 continues to move, it will press the pressure plate 16, causing the pressure plate 16 to move laterally. The pressure plate 16 will then drive the insertion rod 10 to move, and the insertion rod 10 will drive the sliding plate 11 to move. The sliding plate 11 will then press the second spring 12, causing the second spring 12 to contract. The insertion rod 10 will then move and pass through the card holder 5 into the circular hole 8, thus limiting and fixing the position of the card head 6, and thus securing the industrial camera. Position 7 completes the installation of the industrial camera 7. In subsequent use, the round rod 17 should not be raised further into the inclined slide rail of the guide rail 18. The installation of the industrial camera 7 is complete when the round rod 17 moves into the straight slide rail of the guide rail 18. At this point, place the cover plate on the top connecting plate and use the industrial camera 7 to photograph the workpiece, transmitting the data to the computer to check for cracks, scratches, or other defects on the workpiece surface to avoid using inferior parts. After verification, the output of the servo motor 19 continues to rotate, causing the cover plate mounting mechanism 3 and the pressing mechanism 4 to continue descending. When the cover plate positioning ring 302 contacts the cover plate, if the pressing mechanism 4 continues to descend, the sleeve 404 will slide on the pull rod 403, and the first spring 405 will contract.The pressure head 402 can then continue to descend for pressing. After assembly, the output of the servo motor 19 is reversed, causing the cover plate mounting mechanism 3 and the pressing mechanism 4 to rise, thus raising the industrial camera 7 for further defect inspection of the workpiece. The assembled top connecting plate and cover plate can then be removed. Later, when maintenance of the industrial camera 7 is required, the output of the servo motor 19 is continuously reversed, causing the round rod 17 to move into the inclined slide rail of the guide rail 18 and continue to rise. The two round rods 17 will move away from each other, allowing the roller 15 to move away from the pressure plate 16. The pressure plate 16 is no longer compressed by the roller 15, and the contracted second spring 12 will extend, allowing the sliding plate 11 to return to its initial position. This allows the insertion rod 10 to be removed from the round hole 8, releasing the limit on the clamping head 6, allowing the clamping head 6 to be removed, and finally, the industrial camera 7 to be removed for maintenance.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic assembly device for a top connecting plate cover with a detection mechanism, comprising a reference base (1), characterized in that, The reference base (1) is provided with a product mounting mechanism (2), a cover plate mounting mechanism (3) and a pressing mechanism (4) on one side. The cover plate mounting mechanism (3) is provided with two card seats (5) at the bottom. Each of the two card seats (5) is provided with a card head (6). An industrial camera (7) is fixedly connected to the bottom of each of the two card heads (6). A round hole (8) is opened on one side of each of the two card heads (6). A sleeve box (9) is provided on one side of the card seat (5). A plug rod (10) is inserted through the sleeve box (9). A sliding plate (11) is slidably connected to the inner wall of the sleeve box (9). The plug rod (10) is fixedly connected to the sliding plate (11). A second spring (12) is sleeved on the plug rod (10). The sleeve box (9) Two guide rods (13) are fixedly connected to one side of the fixed base (14). The two guide rods (13) are fitted with the same fixed base (14). The fixed base (14) is slidably connected to the guide rods (13). A roller (15) is installed on the fixed base (14). A pressure plate (16) is provided on one side of the roller (15). The pressure plate (16) is fixedly connected to the insert rod (10). The side of the pressure plate (16) near the roller (15) is inclined. A round rod (17) is fixedly connected to the fixed base (14) on the side away from the roller (15). Both round rods (17) are fitted with guide rails (18). The guide rails (18) consist of an inclined guide rail and a straight guide rail. The guide rails (18) are fixedly connected.

2. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 1, characterized in that, The product installation mechanism (2) includes a lower tooling welding seat (201), and four top connecting plate positioning pins (202) are fixedly connected to the top of the lower tooling welding seat (201).

3. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 1, characterized in that, The cover plate mounting mechanism (3) includes a cover plate mounting reference plate (301), the bottom of the cover plate mounting reference plate (301) is fixedly connected to a card seat (5) and a sleeve (9), and the bottom of the cover plate mounting reference plate (301) is fixedly connected to a cover plate positioning ring (302).

4. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 1, characterized in that, The pressing mechanism (4) includes a pressing head mounting seat (401), a pressing head (402) is mounted on the bottom of the pressing head mounting seat (401), and a pull rod (403) is fixedly connected to the bottom of both ends of the pressing head mounting seat (401). The pull rod (403) is fitted with a sleeve (404), and the sleeve (404) is slidably connected to the pull rod (403). The pull rod (403) and the sleeve (404) are both fitted with the same first spring (405). The bottom of both sleeves (404) is fixedly connected to the top of the cover plate mounting reference plate (301).

5. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 1, characterized in that, A servo motor (19) is fixedly connected to the top of the reference base (1). A drive screw (20) is fixedly connected to the output end of the servo motor (19). A screw nut (21) is sleeved on the drive screw (20). The screw nut (21) is adapted to the drive screw (20). A connecting plate (22) is fixedly connected to one side of the screw nut (21). The connecting plate (22) is fixedly connected to the pressure head mounting base (401).

6. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 5, characterized in that, The reference base (1) is provided with a sliding groove (23), and the connecting plate (22) is disposed in the sliding groove (23). The connecting plate (22) is slidably connected to the reference base (1).

7. The automatic assembly device for the top connecting plate cover with a detection mechanism according to claim 6, characterized in that, Two linear slide rails (24) are fixedly connected to one side of the reference base (1). Two linear sliders (25) are slidably connected on the linear slide rails (24). The two linear sliders (25) at the top are fixedly connected to the pressure head mounting base (401), and the two linear sliders (25) at the bottom are fixedly connected to the cover plate mounting reference plate (301).

Images