Cutting device for aluminum-based material processing and manufacturing

Abstract

The utility model discloses a cutting device for aluminum-based material processing and manufacturing, which belongs to the technical field of aluminum-based material processing and comprises a cutting box, a supporting deslagging plate is arranged in the cutting box, and a workpiece positioning mechanism is arranged at the top of the supporting deslagging plate. The interior of the cutting box is divided into an upper cutting chamber and a lower recycling chamber by the supporting deslagging plate; according to the aluminum-based material cutting device, cooling of the cutting position is achieved, deformation or damage of aluminum-based material workpieces caused by the too high temperature is prevented, and the aluminum-based material workpieces are prevented from being damaged due to the too high temperature. Chippings falling on the supporting deslagging plate in the cutting process fall into the recovery chamber through the deslagging holes of the supporting deslagging plate on one hand, and fall into the recovery chamber through the deslagging holes of the supporting deslagging plate on the other hand under washing of cooling liquid, the cooling liquid is recovered through the recovery box, and the falling chippings are collected through the filter screen.

Description

Technical Field

[0001] This utility model relates to the field of aluminum-based material processing technology, specifically to a cutting device for aluminum-based material processing and manufacturing. Background Technology

[0002] Aluminum-based materials are metallic materials made by mixing aluminum with other alloying elements. Their physical and mechanical properties, such as strength and corrosion resistance, can be improved by adding metallic elements such as silicon, magnesium, copper, and zinc. The production process of aluminum-based materials is relatively complex, requiring mixing, smelting, casting, or extrusion molding. Due to their high strength, high hardness, and good corrosion resistance, aluminum-based materials are often used in high-tech fields such as the manufacture of aerospace vehicles, automobiles, and electronic equipment.

[0003] In the processing and manufacturing of some aluminum-based material workpieces, it is necessary to cut the aluminum-based material workpieces into appropriate sizes according to requirements. Since high temperatures are generated during cutting, excessively high temperatures can cause deformation or damage to the aluminum-based material workpieces, affecting subsequent processing operations. Therefore, it is necessary to design a cutting device for aluminum-based material processing and manufacturing. Utility Model Content

[0004] The purpose of this invention is to provide a cutting device for processing and manufacturing aluminum-based materials, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cutting device for processing and manufacturing aluminum-based materials, including a cutting box, a supporting slag discharge plate is provided inside the cutting box, a workpiece positioning mechanism is provided on the top of the supporting slag discharge plate, and the supporting slag discharge plate divides the interior of the cutting box into an upper cutting chamber and a lower recycling chamber;

[0006] The cutting chamber is equipped with a cutting head installed above the workpiece positioning mechanism via a position adjustment mechanism. Water storage racks are provided on both sides of the cutting head. A spray rack is provided on the side of the water storage rack facing the cutting head, and a spray head is provided on the spray rack.

[0007] The cutting box is equipped with a coolant delivery mechanism for supplying liquid to the nozzle;

[0008] The lower part of the recycling chamber is equipped with a recycling box, and the upper part of the recycling box is equipped with a filter screen. The aluminum-based material workpiece to be cut is placed on the support slag discharge plate and positioned by the workpiece positioning mechanism. The position of the cutting head is adjusted by the position adjustment mechanism to perform the cutting operation on the aluminum-based material workpiece. During cutting, coolant is supplied to the water storage rack through the coolant delivery mechanism. The coolant is sprayed from the nozzle to spray coolant on both sides of the aluminum-based material workpiece at the cutting position, thereby cooling down the cutting position and preventing the aluminum-based material workpiece from deforming or being damaged due to excessive temperature. During the cutting process, the debris falling on the support slag discharge plate falls into the recycling chamber through the slag discharge holes of the support slag discharge plate, and also falls into the recycling chamber through the slag discharge holes of the support slag discharge plate under the flushing of the coolant. The coolant is recovered by the recycling box, and the falling debris is collected by the filter screen.

[0009] In a further embodiment, the position adjustment mechanism includes a slide cylinder disposed on both sides of the inner wall of the cutting chamber. The output end of the slide cylinder is connected to the slide base. A connecting frame is fixed between the two slide bases. A horizontal traverse module one is provided at the bottom of the connecting frame. The output end of the horizontal traverse module one is driven to be connected to a horizontal traverse module two. The cutting head is driven to be connected to the output end of the horizontal traverse module two. The slide base is moved by the slide cylinder, which in turn moves the connecting frame. The horizontal traverse module one moves the horizontal traverse module two along the X-axis, and the horizontal traverse module two moves the cutting head along the Y-axis, thereby adjusting the position of the cutting head.

[0010] In a further embodiment, the workpiece positioning mechanism includes a rotating mechanism disposed on the top of the supporting slag discharge plate, and the output end of the rotating mechanism is connected to the placement plate;

[0011] The placement plate is equipped with adjusting screws at both ends of its top. Each adjusting screw has a rotating head at its top. An adjusting block is threaded onto the adjusting screw, and a pressure block is fixed on the adjusting block. The rotating mechanism drives the placement plate to rotate, thereby adjusting the orientation of the workpiece on the placement plate and facilitating cutting by the cutting head. By rotating the rotating head, the adjusting screw is rotated, causing the adjusting block to move on the adjusting screw. The pressure block then presses the workpiece placed on the placement plate firmly, facilitating subsequent cutting operations.

[0012] In a further embodiment, the coolant delivery mechanism includes a coolant storage tank mounted on the cutting box. The coolant storage tank is provided with a liquid guiding hose that communicates with the water storage rack. The liquid guiding hose is provided with a liquid guiding pump. The liquid guiding hose and the liquid guiding pump work together to facilitate the delivery of coolant from the coolant storage tank to the water storage rack.

[0013] In a further embodiment, the horizontal traverse module one and the horizontal traverse module two have the same structure, both including a traverse frame, a traverse motor, a traverse screw, and a traverse block. The traverse motor is mounted on the traverse frame, the traverse screw is connected to the output end of the traverse motor, and the traverse block is threaded onto the traverse screw. The horizontal traverse module one drives the horizontal traverse module two to move along the X-axis, and the horizontal traverse module two drives the cutting head to move along the Y-axis. The traverse motor drives the traverse screw to rotate, causing the traverse block to move on the traverse screw, which facilitates the adjustment of the positions of the horizontal traverse module two and the cutting head.

[0014] In a further embodiment, a first door is rotatably connected to the cutting box outside the cutting box, and a second door is rotatably connected to the cutting box outside the recycling box. The first door facilitates the placement and removal of workpieces, while the second door facilitates the removal and cleaning of the recycling box and filter screen.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: Coolant is delivered to the water storage rack through the coolant delivery mechanism, and the coolant is sprayed out from the nozzle to spray coolant on both sides of the aluminum-based workpiece at the cutting position of the cutting head, thereby cooling down the cutting position and preventing the aluminum-based workpiece from deforming or being damaged due to excessive temperature. During the cutting process, the debris that falls onto the supporting slag discharge plate falls into the recovery chamber through the slag discharge hole of the supporting slag discharge plate, and also falls into the recovery chamber through the slag discharge hole of the supporting slag discharge plate under the flushing of the coolant. The coolant is recovered through the recovery box, and the fallen debris is collected through the filter screen. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an overall sectional view of the present invention;

[0018] Figure 3 This is a schematic diagram of the cutting head mounting structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the placement plate structure of this utility model;

[0020] The attached diagram is labeled as follows: 1. Cutting box; 2. Supporting slag discharge plate; 3. Cutting chamber; 4. Recycling chamber; 5. Box door one; 6. Box door two; 7. Slide cylinder; 8. Slide base; 9. Connecting frame; 10. Horizontal transverse movement module one; 11. Horizontal transverse movement module two; 12. Cutting head; 13. Water storage rack; 14. Spray rack; 15. Spray head; 16. Coolant storage tank; 17. Liquid guiding hose; 18. Liquid guiding pump; 19. Placement plate; 20. Rotating mechanism; 21. Adjusting screw; 22. Rotating head; 23. Adjusting block; 24. Pressing block; 25. Filter screen; 26. Recycling box. Detailed Implementation

[0021] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to those skilled in the art that the invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid obscuring the invention.

[0022] Please see Figure 1-4 This utility model provides a technical solution: a cutting device for processing and manufacturing aluminum-based materials, including a cutting box 1, a supporting slag discharge plate 2 inside the cutting box 1, a workpiece positioning mechanism on the top of the supporting slag discharge plate 2, and the supporting slag discharge plate 2 dividing the interior of the cutting box 1 into an upper cutting chamber 3 and a lower recycling chamber 4.

[0023] Inside the cutting chamber 3, above the workpiece positioning mechanism, a cutting head 12 is installed via a position adjustment mechanism. The cutting head 12 includes a cutting motor and a cutter connected to the output end of the cutting motor. The cutting motor drives the cutter to rotate, thereby realizing the cutting operation. Water storage racks 13 are provided on both sides of the cutting head 12. A spray rack 14 is provided on the side of the water storage rack 13 facing the cutting head 12. Spray nozzles 15 are provided on the spray rack 14.

[0024] The cutting box 1 is equipped with a coolant delivery mechanism for supplying liquid to the nozzle 15;

[0025] The lower part of the recycling chamber 4 is equipped with a recycling box 26, and a filter screen 25 is installed above the recycling box 26. The aluminum-based material workpiece to be cut is placed on the support slag discharge plate 2 and positioned by the workpiece positioning mechanism. The position of the cutting head 12 is adjusted by the position adjustment mechanism to cut the aluminum-based material workpiece. During cutting, coolant is supplied to the water storage rack 13 through the coolant delivery mechanism. The coolant is sprayed from the nozzle 15 to spray coolant on both sides of the position where the aluminum-based material workpiece is cut by the cutting head 12, thereby cooling the cutting position and preventing the aluminum-based material workpiece from deforming or being damaged due to excessive temperature. During the cutting process, the debris falling on the support slag discharge plate 2 falls into the recycling chamber 4 through the slag discharge hole of the support slag discharge plate 2, and also falls into the recycling chamber 4 through the slag discharge hole of the support slag discharge plate 2 under the flushing of the coolant. The coolant is recovered by the recycling box 26 and the falling debris is collected by the filter screen 25.

[0026] In a further embodiment, the position adjustment mechanism includes a slide cylinder 7 disposed on both sides of the inner wall of the cutting chamber 3. The output end of the slide cylinder 7 is connected to the slide base 8. A connecting frame 9 is fixed between the two slide bases 8. A horizontal transverse module 10 is provided at the bottom of the connecting frame 9. The output end of the horizontal transverse module 10 is driven to be connected to the horizontal transverse module 2 11. The cutting head 12 is driven to be connected to the output end of the horizontal transverse module 2 11. The slide base 8 is moved by the slide cylinder 7, which in turn moves the connecting frame 9. The horizontal transverse module 10 moves the horizontal transverse module 2 11 along the X-axis direction. The horizontal transverse module 2 11 moves the cutting head 12 along the Y-axis direction, thereby adjusting the position of the cutting head 12.

[0027] In a further embodiment, the workpiece positioning mechanism includes a rotating mechanism 20 disposed on the top of the supporting slag discharge plate 2, the output end of the rotating mechanism 20 being connected to the placement plate 19, wherein the rotating mechanism 20 is a rotating motor.

[0028] Both ends of the top of the placement plate 19 are provided with adjusting screws 21. The top of the adjusting screw 21 is provided with a rotating head 22. The adjusting screw 21 is threadedly connected to the adjusting block 23. The adjusting block 23 is fixed with a pressure block 24. The rotating mechanism 20 drives the placement plate 19 to rotate, thereby adjusting the direction of the workpiece on the placement plate 19, which facilitates the cutting of the cutting head 12. By rotating the rotating head 22, the adjusting screw 21 is driven to rotate, which causes the adjusting block 23 to move on the adjusting screw 21. The pressure block 24 then presses the workpiece placed on the placement plate 19, which facilitates the subsequent cutting operation.

[0029] In a further embodiment, the coolant delivery mechanism includes a coolant storage tank 16 mounted on the cutting box 1. The coolant storage tank 16 is provided with a liquid guiding hose 17 that communicates with the water storage rack 13. The liquid guiding hose 17 is provided with a liquid guiding pump 18. The liquid guiding hose 17 and the liquid guiding pump 18 cooperate to facilitate the delivery of coolant in the coolant storage tank 16 to the water storage rack 13.

[0030] In a further embodiment, the horizontal traverse module 10 and the horizontal traverse module 21 have the same structure, both including a traverse frame, a traverse motor, a traverse screw, and a traverse block. The traverse motor is mounted on the traverse frame, the traverse screw is connected to the output end of the traverse motor, and the traverse block is threaded onto the traverse screw. The horizontal traverse module 10 drives the horizontal traverse module 21 to move along the X-axis, and the horizontal traverse module 21 drives the cutting head 12 to move along the Y-axis. The traverse motor drives the traverse screw to rotate, so that the traverse block moves on the traverse screw, which facilitates the adjustment of the positions of the horizontal traverse module 21 and the cutting head 12. The traverse frame on the horizontal traverse module 10 is fixed to the bottom of the connecting frame 9, and the traverse frame on the horizontal traverse module 21 is fixed to the bottom of the traverse block on the horizontal traverse module 10. The water storage rack 13 is fixedly connected to the traverse block on the horizontal traverse module 21 through a connecting rod.

[0031] In a further embodiment, a door 5 is rotatably connected to the cutting box 1 outside the cutting chamber 3, and a door 6 is rotatably connected to the cutting box 1 outside the recycling chamber 4. The door 5 facilitates the placement and removal of workpieces, and the door 6 facilitates the removal and cleaning of the recycling box 26 and the filter screen 25.

[0032] Working principle: The aluminum-based workpiece to be cut is placed above the support slag discharge plate 2. Rotating the rotating head 22 drives the adjusting screw 21 to rotate, causing the adjusting block 23 to move on the adjusting screw 21. The pressure block 24 then presses and positions the workpiece placed on the placement plate 19. The sliding table cylinder 7 drives the sliding table base 8 to move, which in turn moves the connecting frame 9. The horizontal transverse module one 10 drives the horizontal transverse module two 11 to move along the X-axis, and the horizontal transverse module two 11 drives the cutting head 12 to move along the Y-axis, thus adjusting the position of the cutting head 12 and performing the cutting operation on the aluminum-based workpiece. During cutting, the liquid guide... The hose 17 and the liquid pump 18 work together to transport the coolant in the coolant tank 16 to the water storage rack 13. The coolant is sprayed out from the nozzle 15 to spray the aluminum-based workpiece on both sides of the cutting position of the cutting head 12, thereby cooling the cutting position and preventing the aluminum-based workpiece from deforming or being damaged due to excessive temperature. During the cutting process, the debris that falls on the support slag discharge plate 2 falls into the recovery chamber 4 through the slag discharge hole of the support slag discharge plate 2, and also falls into the recovery chamber 4 through the slag discharge hole of the support slag discharge plate 2 under the flushing of the coolant. The coolant is recovered through the recovery box 26 and the fallen debris is collected through the filter screen 25.

[0033] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.

Claims

1. A cutting device for processing and manufacturing aluminum-based materials, comprising a cutting box (1), characterized in that: The cutting box (1) is provided with a support slag discharge plate (2), and the top of the support slag discharge plate (2) is provided with a workpiece positioning mechanism. The support slag discharge plate (2) divides the interior of the cutting box (1) into an upper cutting chamber (3) and a lower recycling chamber (4). Inside the cutting chamber (3), above the workpiece positioning mechanism, a cutting head (12) is installed via a position adjustment mechanism. Water storage racks (13) are provided on both sides of the cutting head (12). A spray rack (14) is provided on the side of the water storage rack (13) facing the cutting head (12). A spray nozzle (15) is provided on the spray rack (14). The cutting box (1) is provided with a coolant delivery mechanism for supplying liquid to the nozzle (15); The lower part of the recycling chamber (4) is provided with a recycling box (26), and a filter screen (25) is provided above the recycling box (26).

2. The cutting device for processing and manufacturing aluminum-based materials according to claim 1, characterized in that: The position adjustment mechanism includes a slide cylinder (7) on both sides of the inner wall of the cutting chamber (3). The output end of the slide cylinder (7) is connected to the slide base (8). A connecting frame (9) is fixed between the two slide bases (8). A horizontal transverse module one (10) is provided at the bottom of the connecting frame (9). The output end of the horizontal transverse module one (10) is driven to connect with the horizontal transverse module two (11). The cutting head (12) is driven to connect with the output end of the horizontal transverse module two (11).

3. The cutting device for processing and manufacturing aluminum-based materials according to claim 1, characterized in that: The workpiece positioning mechanism includes a rotating mechanism (20) located on the top of the supporting slag discharge plate (2), and the output end of the rotating mechanism (20) is connected to the placement plate (19). The top two ends of the placement plate (19) are provided with adjusting screws (21), the top end of the adjusting screws (21) is provided with a rotating head (22), the adjusting screws (21) are threadedly connected with adjusting blocks (23), and the adjusting blocks (23) are fixed with pressure blocks (24).

4. The cutting device for processing and manufacturing aluminum-based materials according to claim 1, characterized in that: The coolant delivery mechanism includes a coolant storage tank (16) on the cutting box (1), a liquid guiding hose (17) connected to the water storage rack (13) on the coolant storage tank (16), and a liquid guiding pump (18) on the liquid guiding hose (17).

5. The cutting device for processing and manufacturing aluminum-based materials according to claim 2, characterized in that: The horizontal traverse module one (10) and the horizontal traverse module two (11) have the same structure, both including a traverse frame, a traverse motor, a traverse screw and a traverse block. The traverse motor is mounted on the traverse frame, the traverse screw is connected to the output end of the traverse motor, and the traverse block is threadedly connected to the traverse screw. The horizontal traverse module one (10) drives the horizontal traverse module two (11) to move along the X-axis direction, and the horizontal traverse module two (11) drives the cutting head (12) to move along the Y-axis direction.

6. The cutting device for processing and manufacturing aluminum-based materials according to claim 1, characterized in that: The cutting box (1) is rotatably connected to a door (5) located outside the cutting chamber (3), and the cutting box (1) is rotatably connected to a door (6) located outside the recycling chamber (4).

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