Pipeline bushing positioning broaching machine
By integrating a water tank and filtration system into the pipe bushing positioning broaching machine, debris collection and pipe cooling are achieved. Combined with a motor-driven clamping structure, the problems of debris collection and temperature control are solved, improving processing stability and resource utilization efficiency.
Patent Information
- Application Number
- CN202520402431.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing broaching machines for pipe bushing positioning are prone to chipping and deformation due to high temperatures inside the pipe, resulting in low processing efficiency and increased safety hazards.
A pipe bushing positioning broaching machine was designed, integrating a water tank, nozzle, water pump and filtration system to collect debris and cool it through the nozzle. At the same time, a reciprocating screw and limit rod structure driven by a motor is used to achieve stable clamping and processing of the pipe.
It achieves automatic collection of debris and effective cooling of pipelines, prevents deformation of the inner wall, improves processing stability and water resource recycling, and enhances processing efficiency and safety.
Smart Images

Figure CN223863401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe bushing technology, and in particular to a pipe bushing positioning broaching machine. Background Technology
[0002] The traditional installation method for industrial pipelines is to cut a section of angle steel or channel steel with a corresponding cross-section as a pipeline support according to the pipeline load. Holes are drilled on the support to position the pipelines according to their arrangement on the support, the distance between the pipelines, and the outer diameter of the pipelines. Then, a section of round steel is cut, bent into an arc shape, and tapped at its end to serve as a pipeline clamp. Finally, the pipeline is fixed to the support using the arc-shaped pipeline clamp and standard washers and nuts.
[0003] Existing patent CN203453632U discloses a pipe clamp with a bushing, comprising a pipe support and a movable clamp, wherein a positioning bushing is provided between the pipe support and the pipe clamp; the bottom outer side of the positioning bushing is square, and the bottom length is the same as the spacing of the movable clamp; the top outer side of the positioning bushing is arc-shaped, and the top has an adjustment opening; the inner side of the positioning bushing is circular; and the bottom of the inner side of the positioning bushing has multiple anti-slip grooves. This utility model discloses a pipe clamp with a bushing, which provides a positioning bushing to firmly fix the pipe; the bushing has an adjustment opening to allow for size adjustment according to different pipe models; and the bottom of the inner side of the positioning bushing has multiple anti-slip grooves to increase the friction between the pipe and the bushing, making the installation more stable.
[0004] The above solution has a simple structure and is easy to install. While improving efficiency, it can also greatly improve safety performance. When broaching the positioning of pipe bushings, wear debris often remains on the surface of the processing table and needs to be cleaned regularly by the staff, which is very troublesome. The temperature inside the pipe is high when broaching, so it needs to be cooled to prevent deformation of the inner wall of the pipe during broaching. Utility Model Content
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a pipe bushing positioning broaching machine, comprising: a support platform, a flat plate fixedly connected to the top of the outer surface of the support platform, a water tank fixedly connected to the top of the outer surface of the flat plate, a water pump fixedly connected to the top of the outer surface of the flat plate, a long pipe fixedly connected to the input end of the water pump, a water collection box provided below the support platform, a filter plate fixedly connected to the outer surface of the support platform, a collection box provided on the outer surface of the support platform, a seepage hole provided inside the collection box, the filter plate being located directly below the collection box, and a nozzle fixedly connected to the outer surface of the water tank.
[0006] The technical effect of adopting the above-mentioned further solution is as follows: During processing, the debris will fall into the collection box for collection. The water in the tank will be sprayed onto the surface and inner wall of the pipe through the nozzle to cool down the pipe being processed, reduce the temperature of the pipe, and prevent the inner wall of the pipe from deforming due to friction. The water will seep through the seepage holes inside the collection box to the surface of the filter plate. The filter plate will filter the used water, and the filtered water will reach the inside of the collection box. The water pump will be started by an external power source, and the water pump will draw the filtered water into the collection box through a long pipe. Then, it will be output to the inside of the water tank through the output pipe for water collection, realizing water recycling and saving water resources.
[0007] In a preferred embodiment, a motor is fixedly connected to the top of the outer surface of the support platform, a reciprocating lead screw is fixedly connected to the output end of the motor, two limiting rods are fixedly connected to the outer surface of the support platform, and sliders are movably sleeved on the outer surfaces of the two limiting rods, with the sliders movably sleeved on the outer surface of the reciprocating lead screw.
[0008] The technical effect of adopting the above-mentioned further solution is as follows: the motor is then started by an external power source, and the motor drives the reciprocating lead screw to rotate. At this time, the slider slides on its outer surface under the limit of the two limit rods. At this time, the processing tube in the middle of the fixed semicircular block and the moving semicircular block can be moved. The processing tube slides on the inner wall of the pipe to process the pipe.
[0009] In a preferred embodiment, an L-block is fixedly connected to the outer surface of the slider, a threaded rod is movably embedded inside the L-block, one end of the threaded rod is rotatably connected to a movable semicircular block via a bearing, a groove is formed on the top of the outer surface of the slider, the movable semicircular block is slidably connected inside the groove, and a fixed semicircular block is fixedly connected to the top of the outer surface of the slider.
[0010] The technical effect of adopting the above-mentioned further solution is that by rotating the threaded rod, the movable semicircular block can be moved under the limit of the slide groove, and the processed pipe can be clamped on the opposite outer surface of the movable semicircular block and the fixed semicircular block. At this time, the movement of the movable semicircular block can clamp and fix processed pipes of different thicknesses.
[0011] In a preferred embodiment, a support bar 1 is fixedly connected to the outer surface of the support platform, a support bar 2 is fixedly connected to the outer surface of the support platform, a threaded rod 2 is movably embedded inside the support bar 2, a limiting rod is movably embedded inside the support bar 2, one end of the threaded rod 2 is rotatably connected to a semi-circular block 2 via a bearing, a semi-circular block 1 is fixedly connected to the outer surface of the support bar 1, and the semi-circular block 2 and the semi-circular block 1 are located directly below the nozzle.
[0012] The technical effect of adopting the above-mentioned further solution is that the pipe is placed on the opposite outer surface of the semicircular block one and the semicircular block two, and then the threaded rod two is rotated to move back and forth inside the support bar two. At this time, the semicircular block two is moved under the limit of the limiting rod, and the pipe is clamped and fixed.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. In use, the processing tube slides along the inner wall of the pipe to process it. During processing, debris falls into the collection box for collection. Water from the tank is sprayed onto the surface and inner wall of the pipe through a nozzle to cool it down, preventing deformation of the inner wall due to friction. Water seeps through the seepage holes inside the collection box to the surface of the filter plate, which filters the used water. The filtered water then reaches the collection box. An external power source starts a water pump, which draws the filtered water into the collection box through a long pipe and then outputs it to the water tank through an outlet pipe, thus collecting the water and achieving water recycling, saving water resources.
[0015] 2. In use, this utility model allows the movable semicircular block to move by rotating the threaded rod one under the limitation of the sliding groove. At the same time, the processed pipe can be clamped on the opposite outer surfaces of the movable and fixed semicircular blocks. The movement of the movable semicircular block can clamp and fix processed pipes of different thicknesses. Then, the pipe is placed on the opposite outer surfaces of the first and second semicircular blocks. Then, by rotating the threaded rod two, it moves back and forth inside the second support bar. At this time, under the limitation of the limiting rod, the second semicircular block moves and clamps and fixes the pipe. Then, the processed pipe is embedded into the processed pipe inside the opposite surface of the first and second semicircular blocks. Then, the motor is started by an external power source. The motor drives the reciprocating screw to rotate. At this time, under the limitation of the two limiting rods, the slider slides on its outer surface, which can drive the processed pipe between the fixed and movable semicircular blocks to move. Attached Figure Description
[0016] Figure 1 A three-dimensional structural diagram of a pipe bushing positioning broaching machine is provided for this utility model;
[0017] Figure 2 A side view of a pipe bushing positioning broaching machine is provided for this utility model;
[0018] Figure 3 This utility model provides a schematic diagram of the structure at the seepage hole of a pipe bushing positioning broaching machine;
[0019] Figure 4This utility model provides a side view schematic diagram of a pipe bushing positioning broaching machine.
[0020] Legend: 101. Support platform; 102. Motor; 103. Reciprocating lead screw; 104. Limiting rod; 105. Slider; 106. Threaded rod one; 107. L-block; 108. Slide groove; 109. Moving semicircular block; 110. Fixed semicircular block; 111. Support bar one; 112. Semicircular block one; 113. Semicircular block two; 114. Support bar two; 115. Threaded rod two; 116. Limiting rod; 117. Flat plate; 118. Water tank; 119. Nozzle; 120. Collection box; 121. Filter plate; 122. Water collection box; 123. Long pipe; 124. Water pump; 125. Seepage hole. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Please see Figures 1 to 4This utility model provides a pipe bushing positioning broaching machine, including: a support platform 101, a flat plate 117 fixedly connected to the top of the outer surface of the support platform 101, a water tank 118 fixedly connected to the top of the outer surface of the flat plate 117, a water pump 124 fixedly connected to the top of the outer surface of the flat plate 117, a long pipe 123 fixedly connected to the input end of the water pump 124, a water collection box 122 arranged below the support platform 101, a filter plate 121 fixedly connected to the outer surface of the support platform 101, a collection box 120 arranged on the outer surface of the support platform 101, a seepage hole 125 arranged inside the collection box 120, the filter plate 121 located directly below the collection box 120, and a nozzle 119 fixedly connected to the outer surface of the water tank 118. During processing... Debris falls into the collection box 120 for collection. Water in the water tank 118 is sprayed onto the surface and inner wall of the pipe through the nozzle 119 to cool the pipe being processed, reducing its temperature and preventing deformation of the inner wall after friction. Water seeps through the seepage holes 125 inside the collection box 120 to the surface of the filter plate 121, which filters the used water. The filtered water then reaches the inside of the water collection box 122. The water pump 124 is started by an external power source, which draws the filtered water into the water collection box 122 through the long pipe 123, and then outputs it to the inside of the water tank 118 through the output pipe, thus collecting the water and achieving water recycling, saving water resources.
[0024] like Figures 1 to 4 As shown, a motor 102 is fixedly connected to the top of the outer surface of the support platform 101. A reciprocating lead screw 103 is fixedly connected to the output end of the motor 102. Two limiting rods 104 are fixedly connected to the outer surface of the support platform 101. A slider 105 is movably sleeved on the outer surface of the two limiting rods 104, and the slider 105 is movably sleeved on the outer surface of the reciprocating lead screw 103. The motor 102 is then started by an external power source, causing the reciprocating lead screw 103 to rotate. At this time, the slider 105 slides on the outer surface of the two limiting rods 104, which in turn moves the processing tube located between the fixed semicircular block 110 and the movable semicircular block 109. The processing tube slides along the inner wall of the pipe to process it.
[0025] like Figures 1 to 4As shown, an L-block 107 is fixedly connected to the outer surface of the slider 105. A threaded rod 106 is movably embedded inside the L-block 107. One end of the threaded rod 106 is rotatably connected to a movable semicircular block 109 via a bearing. A groove 108 is provided on the top of the outer surface of the slider 105. The movable semicircular block 109 is slidably connected inside the groove 108. A fixed semicircular block 110 is fixedly connected to the top of the outer surface of the slider 105. By rotating the threaded rod 106, the movable semicircular block 109 moves under the limitation of the groove 108. At the same time, the processing pipe can be clamped and held on the opposite outer surfaces of the movable semicircular block 109 and the fixed semicircular block 110. At this time, the movement of the movable semicircular block 109 can clamp and fix processing pipes of different thicknesses.
[0026] like Figures 1 to 4 As shown, a support bar 111 is fixedly connected to the outer surface of the support platform 101, and a support bar 114 is fixedly connected to the outer surface of the support platform 101. A threaded rod 115 is movably embedded inside the support bar 114, and a limiting rod 116 is movably embedded inside the support bar 114. One end of the threaded rod 115 is rotatably connected to a semicircular block 113 via a bearing. A semicircular block 112 is fixedly connected to the outer surface of the support bar 111. The semicircular block 113 and the semicircular block 112 are located directly below the nozzle 119. The pipe is placed on the opposite outer surfaces of the semicircular blocks 112 and 113. Then, by rotating the threaded rod 115, the pipe moves back and forth inside the support bar 114. At this time, the semicircular block 113 moves under the limitation of the limiting rod 116, thus clamping and fixing the pipe.
[0027] Working principle: By rotating the threaded rod 106, the movable semicircular block 109 moves under the limitation of the slide groove 108, simultaneously clamping the processed pipe on the opposite outer surfaces of the movable semicircular block 109 and the fixed semicircular block 110. The movement of the movable semicircular block 109 can clamp and fix processed pipes of different thicknesses. The pipe is then placed on the opposite outer surfaces of the semicircular blocks 112 and 113. The threaded rod 115 moves back and forth inside the support bar 114, and under the limitation of the limiting rod 116, the semicircular block 113 moves, clamping and fixing the pipe. The processed pipe is then embedded inside the processed pipe on the opposite surfaces of the semicircular blocks 112 and 113. The motor 102 is started by an external power source, driving the reciprocating screw 103 to rotate. Under the limitation of the two limiting rods 104, the slider 105 slides on its outer surface. The processing tube between the fixed semicircular block 110 and the movable semicircular block 109 can be moved. The processing tube slides on the inner wall of the pipe to process it. During processing, the debris falls into the collection box 120 for collection. The water in the water tank 118 is sprayed onto the surface and inner wall of the pipe through the nozzle 119 to cool the pipe being processed, reduce the pipe temperature, and prevent the inner wall of the pipe from deforming due to friction. The water seeps through the seepage holes 125 inside the collection box 120 and seeps into the surface of the filter plate 121. The filter plate 121 filters the used water, and the filtered water reaches the inside of the water collection box 122. The water pump 124 is started by an external power source. The water pump 124 sucks the filtered water into the water tank 122 through the long pipe 123 and then outputs it to the inside of the water tank 118 through the output pipe. The water is collected, realizing the recycling of water and saving water resources.
[0028] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A broaching machine for positioning pipe bushings, comprising: A support platform (101) is characterized in that a flat plate (117) is fixedly connected to the top of the outer surface of the support platform (101), a water tank (118) is fixedly connected to the top of the outer surface of the flat plate (117), a water pump (124) is fixedly connected to the top of the outer surface of the flat plate (117), a long pipe (123) is fixedly connected to the input end of the water pump (124), a water collection box (122) is provided below the support platform (101), a filter plate (121) is fixedly connected to the outer surface of the support platform (101), a collection box (120) is provided on the outer surface of the support platform (101), a seepage hole (125) is provided inside the collection box (120), the filter plate (121) is located directly below the collection box (120), and a nozzle (119) is fixedly connected to the outer surface of the water tank (118).
2. The pipe bushing positioning broaching machine according to claim 1, characterized in that: A motor (102) is fixedly connected to the top of the outer surface of the support platform (101), and a reciprocating lead screw (103) is fixedly connected to the output end of the motor (102).
3. A pipe bushing positioning broaching machine according to claim 2, characterized in that: Two limiting rods (104) are fixedly connected to the outer surface of the support platform (101). A slider (105) is movably sleeved on the outer surface of the two limiting rods (104). The slider (105) is movably sleeved on the outer surface of the reciprocating lead screw (103).
4. A pipe bushing positioning broaching machine according to claim 3, characterized in that: The outer surface of the slider (105) is fixedly connected to an L-block (107), and a threaded rod (106) is movably embedded inside the L-block (107). One end of the threaded rod (106) is rotatably connected to a movable semicircular block (109) via a bearing.
5. A pipe bushing positioning broaching machine according to claim 4, characterized in that: The top of the outer surface of the slider (105) is provided with a groove (108), the movable semicircular block (109) is slidably connected inside the groove (108), and a fixed semicircular block (110) is fixedly connected to the top of the outer surface of the slider (105).
6. A pipe bushing positioning broaching machine according to claim 5, characterized in that: The outer surface of the support platform (101) is fixedly connected to a support bar one (111), and the outer surface of the support platform (101) is fixedly connected to a support bar two (114). The support bar two (114) is movably embedded with a threaded rod two (115).
7. A pipe bushing positioning broaching machine according to claim 6, characterized in that: The support bar 2 (114) is internally fitted with a limiting rod (116), and one end of the threaded rod 2 (115) is rotatably connected to a semi-circular block 2 (113) via a bearing.
8. A pipe bushing positioning broaching machine according to claim 7, characterized in that: The outer surface of the support bar (111) is fixedly connected to a semicircular block (112), and the semicircular block (113) and the semicircular block (112) are located directly below the nozzle (119).
Citation Information
Patent Citations
Pipeline clamp with bush
CN203453632U