Efficient cutting device for metal processing
By designing a high-efficiency metal cutting device with transparent door protection, automatic clamping, and chip collection mechanism, the problem of metal chips flying and injuring workers has been solved, achieving a safe and efficient cutting process and convenient chip management.
Patent Information
- Application Number
- CN202520281344.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Existing metalworking machine tools cause skin injuries to workers due to flying metal chips during the cutting process, and there is a lack of effective protective measures.
A high-efficiency metal processing cutting device was designed, which includes a transparent door protection, an automatic clamping system and a chip collection mechanism. The cutting process can be observed through the transparent door, the workpiece can be automatically clamped and metal chips can be collected, preventing splashing and collecting waste.
It effectively prevents metal chips from flying and injuring workers, ensures that workpieces are firmly clamped, achieves a safe and efficient cutting process, and facilitates chip management.
Smart Images
Figure CN223863407U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, specifically to a high-efficiency cutting device for metal processing. Background Technology
[0002] The purpose of metal cutting is primarily to ensure that the dimensional accuracy, shape and positional accuracy, and surface quality of the machined parts meet the requirements for use. In short, metal cutting aims to achieve the above objectives. To achieve these objectives, metal cutting relies on cutting motion and cutting tools. Through the interaction of these two, excess metal is removed from the workpiece to form the machined surface.
[0003] Existing metal processing cutting is mostly done by machine tools, but most machine tools will splatter metal chips during cutting. Most machine tools do not have protective covers, and manual inspection is required next to the machine tool during long-term operation. As a result, some metal chips will fly onto the workers and cause skin injuries. Therefore, we propose a high-efficiency cutting device for metal processing. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a high-efficiency cutting device for metal processing, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency metal processing cutting device, comprising a main body box, an installation box 1 fixedly installed on one side of the main body box, lifting grooves being provided on both sides of the inner cavity of the installation box 1, a lifting plate being slidably connected inside the lifting grooves, a motor 2 fixedly installed on one side of the inner cavity of the lifting plate, a connecting plate 1 fixedly installed at the output end of the motor 2, a screw rotatably connected to the other side of the inner cavity of the lifting plate, the other end of the screw being fixedly connected to the other end of the connecting plate 1, two guide rods fixedly connected to both sides of the inner cavity of the lifting plate, a moving block slidably connected to the outer side of the two guide rods, the moving block being threadedly connected to the screw, a hydraulic telescopic rod being installed on one side of the moving block, a cutting motor being fixedly connected to the output end of the hydraulic telescopic rod, and a cutting head being fixedly installed at the output end of the cutting motor. When it is necessary to cut the workpiece, the cutting head can be controlled using the installation box 1, so that the workpiece can be cut at different positions.
[0006] Preferably, a second mounting box is fixedly installed on the left side of the main body box. A bracket is fixedly installed at the top of the second mounting box, and a motor is fixedly installed at the bottom of the bracket. A support plate is fixedly installed inside the second mounting box. A worm gear is rotatably connected between the top of the inner cavity of the second mounting box and the support plate. One end of the worm gear passes through one side of the second mounting box and is fixedly connected to the output end of the motor. A turntable is rotatably connected to one wall of the inner cavity of the main body box. A connecting shaft is fixedly connected to one side of the turntable, and the connecting shaft extends into the second mounting box and is rotatably connected to it. A worm wheel is fixedly connected to one end of the connecting shaft, and the worm wheel meshes with the worm gear. Three fixing blocks are fixedly installed on one side of the inner cavity of the main body box. The fixed blocks are slidably connected to the turntable. Three connecting columns are fixedly installed on one side of the turntable, and an arc-shaped disk is fixedly installed on one side of each of the three connecting columns. Each of the three fixed blocks has a sliding groove, and a sliding column is slidably connected inside the sliding groove. A grooved plate is fixedly installed on one side of the sliding column, and a clamping block is fixedly installed on the other end of the grooved plate. The clamping block contacts the outer side of the turntable and the inner side of the arc-shaped disk on both sides, respectively. A central column is fixedly installed on one side of the clamping block, and the central column passes through the arc-shaped disk and is rotatably connected to it. When it is necessary to clamp the workpiece, simply insert one end of the workpiece into the three clamping blocks, then start the motor to work, and the workpiece will be clamped firmly.
[0007] Preferably, a mounting frame is fixedly connected to the two sides of the inner cavity of the mounting box that are close to each other, and an electric push rod is fixedly installed at the top of the mounting frame. The output end of the electric push rod is fixedly connected to the lifting plate, and the electric push rod is used to control the up and down movement of the cutter head.
[0008] Preferably, an electric push rod two is fixedly installed on one side of the inner cavity of the mounting box one, and a push plate is fixedly connected to the output end of the electric push rod two. A feed port is opened at the bottom of the main body box, and two slide rails are fixedly installed at the bottom of the main body box. A drawer is slidably connected inside the two slide rails, and the feed port is located directly above the drawer. When metal chips caused by cutting fall to the bottom of the main body box, the electric push rod two can be used to push the push plate to push the metal chips into the drawer.
[0009] Preferably, a control mechanism is fixedly installed on the right side of the main body box, and a base is fixedly installed at the bottom of the second mounting box, the first mounting box, and the control mechanism.
[0010] Preferably, the two sides of the main body box that are close to each other are rotatably connected to a transparent door, which facilitates the observation of the cutting process by the staff.
[0011] This utility model provides a high-efficiency cutting device for metal processing, which has the following advantages:
[0012] 1. This high-efficiency metal processing cutting device features a transparent door. When the workpiece is being cut, the transparent door can be closed to prevent metal chips from harming the skin. This not only prevents metal chips from splashing onto the skin, but also allows for observation by the operator through the transparent door.
[0013] 2. This high-efficiency metal processing cutting device, through the setting of the second mounting box, when it is necessary to clamp a cylindrical workpiece, simply place one end of the workpiece between the three clamping blocks, and then turn on the first motor to firmly clamp the workpiece. This process ensures that the workpiece will not fall off during cutting. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram from another perspective of the present invention;
[0016] Figure 3 This is a cross-sectional view of the present invention;
[0017] Figure 4 This is a schematic diagram of the second mounting box of this utility model;
[0018] Figure 5 This is a schematic diagram of the clamping block;
[0019] Figure 6 This is a schematic diagram of the blade of this utility model.
[0020] In the diagram: 1. Main body box; 101. Slide rail; 2. Mounting box two; 201. Bracket; 202. Support plate; 3. Mounting box one; 4. Control mechanism; 5. Motor one; 501. Worm gear; 6. Worm wheel; 601. Connecting shaft; 7. Turntable; 701. Connecting column; 702. Arc-shaped plate; 8. Fixing block; 801. Slide groove; 9. Channel plate; 901. Slide column; 10. Clamping block; 1001. Central column; 11. Mounting frame; 12. Electric push rod one; 13. Lifting plate; 14. Motor two; 141. Connecting plate one; 15. Screw; 16. Guide rod; 17. Moving block; 18. Hydraulic telescopic rod; 19. Cutting motor; 20. Cutting head; 21. Drawer; 22. Transparent door; 23. Electric push rod two; 231. Push plate; 24. Base. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figures 1 to 6This utility model provides a technical solution: a high-efficiency metal processing cutting device, including a main body box 1, a mounting box 3 fixedly installed on one side of the main body box 1, the mounting box 3 being used for moving and controlling the cutting head 20, lifting grooves being provided on both sides of the inner cavity of the mounting box 3, the lifting grooves being used for the vertical movement of the lifting plate 13, the lifting plate 13 being slidably connected inside the lifting grooves, a motor 14 fixedly installed on one side inside the lifting plate 13, the motor 14 being used for moving the moving block 17 left and right on the screw 15, a connecting plate 141 fixedly installed at the output end of the motor 14, and a screw 15 rotatably connected to the other side inside the lifting plate 13, the screw 15 being further... One end is fixedly connected to the other end of the connecting plate 141. Two guide rods 16 are fixedly connected to the two sides of the lifting plate 13 that are close to each other. The guide rods 16 are used to make the moving block 17 more stable when it moves. The moving block 17 is slidably connected to the outside of the two guide rods 16. The moving block 17 is threadedly connected to the screw 15. A hydraulic telescopic rod 18 is fixedly installed on one side of the moving block 17. The hydraulic telescopic rod 18 is used to move the cutting head 20 for cutting. The output end of the electric push rod 23 is fixedly connected to the cutting motor 19. The cutting motor 19 is used to drive the cutting head 20 to rotate. The output end of the cutting motor 19 is fixedly connected to the cutting head 20. The cutting head 20 is used to cut the workpiece.
[0023] like Figure 4 As shown, a second mounting box 2 is fixedly installed on the left side of the main body box 1. A bracket 201 is fixedly installed on the top of the second mounting box 2, and a motor 5 is fixedly installed on the bottom of the bracket 201. The motor 5 drives the worm gear 501 to rotate. A support plate 202 is fixedly installed inside the second mounting box 2. The worm gear 501 is rotatably connected between the top of the inner cavity of the second mounting box 2 and the support plate 202. The worm gear 501 drives the worm wheel 6 to rotate. One end of the worm gear 501 passes through one side of the second mounting box 2 and is fixedly connected to the output end of the motor 5. A turntable 7 is rotatably connected to one wall of the inner cavity of the main body box 1. A connecting shaft 601 is fixedly connected to one side of the turntable 7, and the connecting shaft 601 extends into the second mounting box 2 and is rotatably connected to it. A worm wheel 6 is fixedly connected to one end of the connecting shaft 601. 6 meshes with the worm gear 501. Three fixing blocks 8 are fixedly installed on one side of the inner cavity of the main body box 1. The three fixing blocks 8 are slidably connected to the turntable 7. Three connecting columns 701 are fixedly installed on one side of the turntable 7. An arc-shaped disk 702 is fixedly installed on one side of the three connecting columns 701. Each of the three fixing blocks 8 has a sliding groove 801. A sliding column 901 is slidably connected inside the sliding groove 801. A groove plate 9 is fixedly installed on one side of the sliding column 901. A clamping block 10 is fixedly installed at the other end of the groove plate 9. The clamping block 10 is used to clamp the workpiece. The two sides of the clamping block 10 are in contact with the outer side of the turntable 7 and the inner side of the arc-shaped disk 702, respectively. A central column 1001 is fixedly installed on one side of the clamping block 10. The central column 1001 passes through the arc-shaped disk 702 and is rotatably connected to it.
[0024] like Figure 3As shown, mounting brackets 11 are fixedly connected to the two sides of the inner cavity of mounting box 13 that are close to each other. An electric push rod 12 is fixedly installed on the top of the mounting bracket 11. The electric push rod 12 is used to move the lifting plate 13 up and down. The output end of the electric push rod 12 is fixedly connected to the lifting plate 13.
[0025] like Figure 3 As shown, an electric push rod 23 is fixedly installed on one side of the inner cavity of the mounting box 1 3. The output end of the electric push rod 23 is fixedly connected to a push plate 231. The push plate 231 is used to push metal shavings into the drawer 21. The bottom of the main body box 1 has a feeding port. Two slide rails 101 are fixedly installed at the bottom of the main body box 1. The drawer 21 is slidably connected inside the two slide rails 101. The drawer 21 is used to collect metal shavings, and the feeding port is located directly above the drawer 21.
[0026] like Figure 1 As shown, a control mechanism 4 is fixedly installed on the right side of the main body box 1, and a base 24 is fixedly installed at the bottom of the second mounting box 2, the first mounting box 3, and the control mechanism 4.
[0027] In summary, this high-efficiency metalworking cutting device, when in use, involves the operator first placing one end of a cylindrical workpiece between the three clamping blocks 10, then turning on motor 5. The motor drives the worm gear 501 to rotate, which in turn drives the worm wheel 6, indirectly causing the turntable 7 to rotate. Because the turntable 7 is rotatably connected to the fixed block 8 and the slide groove 801 is slidably connected to the grooved plate 9, the rotation of the turntable 7 causes the three clamping blocks 10 to clamp the workpiece. Furthermore, because the worm wheel 6 and worm gear 501 have a self-locking function, the workpiece is firmly clamped. Once clamped, motor 5 is stopped. Then, the workpiece is cut to the desired shape, and then motor 214 is used... The push rod 12, electric push rod 23, and hydraulic telescopic rod 18 control the cutter head 20 to cut the workpiece. Note that to prevent metal shavings from splashing onto the operator during the grinding process, the transparent door 22 is closed before cutting. After cutting, some metal shavings will fall to the bottom of the main body box 1. Then, the electric push rod 23 is opened to push the push plate 231, pushing the metal shavings into the drawer 21 below the feed inlet. When there are too many metal shavings in the drawer 21 during long-term cutting, the operator can pull out the drawer 21, empty the metal shavings, and put it back in its original position. The above is the working principle of this utility model.
[0028] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A high-efficiency cutting device for metal processing, comprising a main body box (1), characterized in that: The main body box (1) is fixedly installed with a mounting box (3) on one side. The inner cavity of the mounting box (3) is provided with lifting grooves on both sides that are close to each other. The lifting groove is slidably connected with a lifting plate (13). The inner side of the lifting plate (13) is fixedly installed with a motor (14). The output end of the motor (14) is fixedly installed with a connecting plate (141). The other side of the lifting plate (13) is rotatably connected with a screw (15). The other end of the screw (15) is fixedly connected with the other end of the connecting plate (141). The inner sides of the lifting plate (13) are fixedly connected with two guide rods (16). The outer sides of the two guide rods (16) are slidably connected with a moving block (17). The moving block (17) is threadedly connected to the screw (15). A hydraulic telescopic rod (18) is installed on a pipe on one side of the moving block (17). The output end of the hydraulic telescopic rod (18) is fixedly connected with a cutting motor (19). The output end of the cutting motor (19) is fixedly installed with a cutter head (20).
2. The high-efficiency cutting device for metal processing according to claim 1, characterized in that: A mounting box two (2) is fixedly installed on the left side of the main body box (1). A bracket (201) is fixedly installed on the top of the mounting box two (2). A motor one (5) is fixedly installed on the bottom of the bracket (201). A support plate (202) is fixedly installed inside the mounting box two (2). A worm gear (501) is rotatably connected between the top of the inner cavity of the mounting box two (2) and the support plate (202). One end of the worm gear (501) passes through one side of the mounting box two (2) and is fixedly connected to the output end of the motor one (5). A turntable (7) is rotatably connected to one wall of the inner cavity of the main body box (1). A connecting shaft (601) is fixedly connected to one side of the turntable (7), and the connecting shaft (601) extends into the interior of the mounting box two (2) and is rotatably connected to it. A worm wheel (6) is fixedly connected to one end of the connecting shaft (601), and the worm wheel (6) meshes with the worm gear (501). The main body box (1) has three fixed blocks (8) fixedly installed on one side of its inner cavity. The three fixed blocks (8) are slidably connected to the turntable (7). The turntable (7) has three connecting columns (701) fixedly installed on one side. The three connecting columns (701) have an arc-shaped disk (702) fixedly installed on one side. Each of the three fixed blocks (8) has a sliding groove (801). The sliding column (901) is slidably connected inside the sliding groove (801). The sliding column (901) has a groove plate (9) fixedly installed on one side. The other end of the groove plate (9) has a clamping block (10) fixedly installed. The clamping block (10) is in contact with the outer side of the turntable (7) and the inner side of the arc-shaped disk (702) on both sides. The clamping block (10) has a central column (1001) fixedly installed on one side. The central column (1001) passes through the arc-shaped disk (702) and is rotatably connected to it.
3. The high-efficiency cutting device for metal processing according to claim 1, characterized in that: The mounting box (3) has mounting brackets (11) fixedly connected to the two sides of the inner cavity that are close to each other. An electric push rod (12) is fixedly installed on the top of the mounting bracket (11). The output end of the electric push rod (12) is fixedly connected to the lifting plate (13).
4. The high-efficiency cutting device for metal processing according to claim 1, characterized in that: An electric push rod 2 (23) is fixedly installed on one side of the inner cavity of the installation box 1 (3). The output end of the electric push rod 2 (23) is fixedly connected to a push plate (231). The bottom of the main body box (1) is provided with a feed port. Two slide rails (101) are fixedly installed at the bottom of the main body box (1). A drawer (21) is slidably connected inside the two slide rails (101), and the feed port is located directly above the drawer (21).
5. The high-efficiency cutting device for metal processing according to claim 2, characterized in that: The main body box (1) is fixedly installed with a control mechanism (4) on the right side, and the bottom of the second installation box (2), the first installation box (3), and the control mechanism (4) are all fixedly installed with a base (24).
6. The high-efficiency cutting device for metal processing according to claim 1, characterized in that: The main body box (1) has a transparent door (22) that is rotatably connected to the two sides that are close to each other inside.