Machining device for titanium alloy pattern plate
By designing a titanium alloy perforated plate processing device that can clean both sides without flipping, and utilizing a transmission mechanism and cleaning brush roller structure, combined with spray guns and atomization dust suppression, the problem of low surface treatment efficiency of titanium alloy perforated plates is solved, achieving efficient cleaning and environmental protection.
Patent Information
- Application Number
- CN202422931914.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing titanium alloy perforated plate surface treatment technology has an efficiency bottleneck, requiring flipping operations, which leads to low production efficiency and may cause secondary pollution or damage.
Design a processing device for double-sided cleaning without flipping the plate. It adopts a transmission mechanism and a cleaning brush roller structure, combined with a spray gun and atomizing dust suppression mechanism to achieve double-sided cleaning of titanium alloy tube sheets.
It improved production efficiency, reduced downtime, ensured cleaning effectiveness, avoided secondary pollution, and enhanced the adaptability and versatility of the equipment.
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Figure CN223863455U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface treatment technology for titanium alloy plates, and in particular to a processing device for titanium alloy decorative plates. Background Technology
[0002] Titanium alloys are widely used in aerospace, automotive manufacturing, and home appliances due to their high strength, low density, excellent corrosion resistance, and good biocompatibility. Especially in the production of filter plates, titanium alloy perforated plates are the preferred material for many companies due to their stable chemical properties and excellent mechanical properties. However, after the holes are machined, a large amount of debris and burrs often remain on the surface of titanium alloy perforated plates. These residues not only affect the appearance quality of the product but may also affect its subsequent performance.
[0003] Currently, most surface treatment technologies for titanium alloy perforated plates employ a single-sided processing method, which involves cleaning one side of the plate first, then flipping it over to process the other side. While this method effectively removes surface debris and burrs, it suffers from significant efficiency bottlenecks. First, the flipping operation adds processing steps, leading to reduced production efficiency. Second, the flipping process may cause secondary contamination or damage to the already treated surface, affecting the overall cleaning effect. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a processing device that can efficiently complete the double-sided cleaning of titanium alloy panels without flipping them over.
[0005] The technical implementation of this utility model is as follows: a processing device for titanium alloy slabs, including a frame and a transmission mechanism. The transmission mechanism is set on the frame, and two vertical rows of cleaning brush rollers are provided on both sides of the top of the transmission mechanism. The titanium alloy slab is placed on the transmission mechanism and passes through the two rows of cleaning brush rollers. The rotation direction of the cleaning brush rollers is in contact with the forward direction of the titanium alloy slab.
[0006] Furthermore, the transmission mechanism is a roller conveyor.
[0007] Furthermore, the two cleaning brush rollers are each connected to the frame via a moving mechanism. The moving mechanism includes a slider, a slide rail, and a drive cylinder. The slide rail is mounted on the frame, and the slider is slidably mounted on the slide rail. The cleaning brush rollers are spaced apart at the bottom of the slider. The moving mechanism can drive the two rows of cleaning brush rollers to move closer to or further apart from each other.
[0008] Furthermore, the bottom of the frame is provided with a cavity, the upper surface of the cavity is hollowed out, and one of the side walls of the cavity is open and connected to the outside.
[0009] Further, the inner side bottom wall of the cavity is sloped, wherein the side with a higher position is provided with a first spray gun.
[0010] Further, the two sides of the cleaning brush roller are respectively provided with a second spray gun, the second spray gun comprises a vertically arranged gun barrel, and a plurality of nozzles with different heights are arranged along the side wall of the gun barrel.
[0011] The side of the gun barrel opposite to the nozzles is provided with an arc-shaped baffle, and the arc-shaped baffle is recessed away from the nozzles.
[0012] Further, the atomizing dust settling mechanism is further included, and the atomizing dust settling mechanism is arranged on the two sides of the cleaning brush roller.
[0013] The cleaning brush roller is arranged on the top of the transmission mechanism and contacts the transmission direction of the titanium alloy flower plate, so that the rotating action of the brush roller can effectively remove the debris and burrs on the surface of the titanium alloy flower plate.
[0014] The roller conveyor has the characteristics of simple structure, stable operation and strong carrying capacity, and is suitable for heavy load and high frequency transmission requirements.
[0015] The position of the cleaning brush roller can be adjusted by the moving mechanism, so that the two rows of cleaning brush rollers can be flexibly adjusted according to the thickness of the titanium alloy flower plate, so as to ensure that the cleaning brush roller can closely contact the surface of the flower plate and improve the cleaning effect.
[0016] The cavity not only provides structural support, but also provides a space for collecting debris and burrs during cleaning. The hollow upper end face allows the debris generated during cleaning to directly fall into the cavity and be discharged through the opening, avoiding the accumulation of debris inside the device and improving the cleaning efficiency and maintenance convenience of the device.
[0017] The sloped bottom wall design allows the debris generated during cleaning to flow naturally to the lower side, and the first spray gun is located at the higher position of the sloped bottom wall, which can effectively flush the debris to the outlet of the cavity, further improving the cleaning efficiency of the debris and reducing the need for manual intervention.
[0018] The arrangement of the second spray gun can assist in cleaning the surface of the titanium alloy sheet and the cleaning brush roller, and enhance the cleaning effect; in addition, the problem of affecting the overall cleaning effect due to local pollution of the cleaning brush roller is avoided, and the arc-shaped baffle can effectively guide the sprayed liquid and prevent the liquid from splashing to the non-processing area.
[0019] The atomization dust removal mechanism can timely treat the generated dust during the cleaning process, prevent the dust from spreading to the working environment, and protect the health of the operator and the cleanliness of the production environment. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model.
[0022] Figure 3 It is a schematic diagram of the structure of the moving mechanism under the overhead perspective of the utility model.
[0023] Figure 4 It is a schematic diagram of the structure of the first spray gun setting position of the utility model.
[0024] Figure 5 It is a schematic diagram of the structure of the second spray gun and the arc-shaped baffle of the utility model.
[0025] Figure 6 It is a schematic diagram of the working state of the utility model.
[0026] In the above drawings: 1: frame, 11: cavity, 12: inner bottom wall, 13: top beam, 14: stand, 2: transmission mechanism, 3: cleaning brush roller, 4: moving mechanism, 41: sliding block, 42: sliding rail, 43: driving cylinder, 5: first spray gun, 6: second spray gun, 61: gun barrel, 62: nozzle, 7: arc-shaped baffle, 8: dust removal mechanism. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0028] As Figure 1 , 6The processing device for titanium alloy perforated plates shown includes a frame 1 and a conveying mechanism 2. The conveying mechanism 2 is mounted on the frame 1 and is used to convey the titanium alloy perforated plate a to be processed forward. Two vertical rows of cleaning brush rollers 3 are arranged on both sides of the top of the conveying mechanism 2, and the two rows of cleaning brush rollers 3 are kept parallel. The titanium alloy perforated plate a moves within the area formed by the two rows of cleaning brush rollers 3 and the conveying mechanism 2. In use, the titanium alloy perforated plate a is placed on the conveying mechanism 2. As it passes between the two rows of cleaning brush rollers 3, the cleaning brush rollers 3 clean the debris and burrs on both sides of the titanium alloy perforated plate a. In this embodiment, the bristles of the cleaning brush rollers 3 are preferably made of nylon or PBT bristles.
[0029] In this embodiment, the transmission mechanism 2 is selected as a roller conveyor. The roller conveyor has a small contact area with the plate and is less likely to damage the metal surface.
[0030] like Figure 3 The top view of the moving mechanism 4 shows two rows of cleaning brush rollers 3 connected to the frame 1 via a moving mechanism 4. The moving mechanism 4 includes a slider 41, a slide rail 42, and a drive cylinder 43. The slide rail 42 is mounted on the frame 1, and the slider 41 is slidably mounted on the slide rail 42. Multiple cleaning brush rollers 3 are spaced apart at the bottom of the same slider 41. The moving mechanism 4 can drive the two rows of cleaning brush rollers 3 to move closer or further apart. By setting the moving mechanism 4, the two rows of cleaning brush rollers can be flexibly adjusted according to the thickness of the titanium alloy slab, thereby ensuring that the cleaning brush rollers can closely contact the slab surface and improve the cleaning effect.
[0031] like Figure 2 As shown, the bottom of the specific frame 1 is provided with a cavity 11, the upper surface of which is hollow, and one side wall of the cavity 11 is open and connected to the outside. The hollow upper surface allows the debris generated during the cleaning process to fall directly into the cavity and be discharged through the opening, avoiding the accumulation of debris inside the device, improving cleaning efficiency and ease of maintenance. In addition, the inner bottom wall 12 of the cavity 11 is sloping, with a first spray gun 5 located on the higher side. The first spray gun is located at a higher position on the sloping bottom wall, which can effectively flush the debris to the outlet of the cavity, further improving the debris cleaning efficiency and reducing the need for manual intervention.
[0032] In addition to the main body, the frame 1 also includes a top beam 13. The top beam 13 is set on the top of the main body of the frame 1 by the support of the columns, and the cleaning brush roller 3 and the moving mechanism 4 are set at the bottom of the top beam 13.
[0033] like Figure 5As shown, the two sides of the cleaning brush roller 3 are respectively provided with a second spray gun 6, the second spray gun 6 comprises a vertically arranged gun barrel 61, and a plurality of nozzles 62 of different heights arranged along the side wall of the gun barrel 61; the upper end of the gun barrel 61 is connected to the top beam 13, and the side of the gun barrel 61 opposite to the nozzles 62 is provided with an arc-shaped baffle 7, which is concave away from the nozzles 62. By arranging the second spray gun 6, on the one hand, the titanium alloy sheet surface a can be washed, and on the other hand, the cleaning brush roller 3 can be cleaned, and the arc-shaped baffle can effectively guide the sprayed liquid and prevent the liquid from splashing to the non-processing area.
[0034] Further, the gun barrel 61 can be rotated, and the top thereof is connected to the top beam 13 through a sealing rotation structure, the liquid sprayed by rotation collides with the advancing titanium alloy sheet surface a tangentially, and the cleaning effect is enhanced.
[0035] In addition, the device further comprises an atomization dust removal mechanism 8 arranged on the two sides of the cleaning brush roller 3. The generated dust is treated in time to prevent the dust from spreading to the working environment, thereby protecting the health of the operators and the cleanliness of the production environment.
[0036] The frame body 1 is respectively provided with a ramp at the inlet and outlet ends for feeding and discharging.
[0037] The above embodiment only expresses the preferred embodiment of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications, improvements and substitutions can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A processing device for titanium alloy perforated plates, characterized in that, Includes a frame (1) and a transmission mechanism (2). The transmission mechanism (2) is set on the frame (1). Two vertical rows of cleaning brush rollers (3) are provided on the top two sides of the transmission mechanism (2). The titanium alloy plate is placed on the transmission mechanism (2) and passes between the two rows of cleaning brush rollers (3). The rotation direction of the cleaning brush rollers (3) is in contact with the forward direction of the titanium alloy plate. The transmission mechanism (2) is a roller conveyor; The two cleaning brush rollers (3) are respectively connected to the frame (1) through a moving mechanism (4). The moving mechanism (4) includes a slider (41), a slide rail (42) and a drive cylinder (43). The slide rail (42) is set on the frame (1), and the slider (41) is slidably set on the slide rail (42). The cleaning brush rollers (3) are spaced apart at the bottom of the slider (41). The moving mechanism (4) can drive the two rows of cleaning brush rollers (3) to move closer or further away from each other. The bottom of the frame (1) is provided with a cavity (11), the upper surface of the cavity (11) is hollow, and one of the side walls of the cavity (11) is open and connected to the outside. The inner bottom wall (12) of the cavity (11) is sloping, and the first spray gun (5) is provided on the higher side. The cleaning brush roller (3) is provided with a second spray gun (6) on each side. The second spray gun (6) includes a vertically arranged gun barrel (61) and a plurality of nozzles (62) at different heights arranged along the side wall of the gun barrel (61). An arc-shaped baffle (7) is provided on the side of the barrel (61) opposite to the nozzle (62), and the arc-shaped baffle (7) is recessed in the direction away from the nozzle (62); It also includes an atomizing dust suppression mechanism (8), which is located on both sides of the cleaning brush roller (3).