Special-shaped steel member machining device

Abstract

The utility model belongs to the technical field of special-shaped steel member machining, and particularly relates to a special-shaped steel member machining device which comprises a box body. A processing mechanism is fixedly mounted at the top of the box body, a lifting feeding mechanism is arranged in the box body, and a turnover mechanism is arranged on one side of the lifting feeding mechanism; wherein the machining mechanism comprises a collecting box and a polishing and rust removing assembly, and one side of the collecting box and a dust collector are fixedly installed through a connecting pipe; the polishing and derusting assembly comprises a transmission shaft and a motor, the transmission shaft and the exterior of the driving shaft are in transmission connection with a polishing belt, and the motor drives a transmission wheel belt set to rotate. According to the special-shaped steel component machining device, special-shaped steel component raw material plates with different thicknesses can be polished and derusted through linkage matching of the lifting feeding mechanism and the machining mechanism, so that potential safety hazards caused by burrs when special-shaped steel components are assembled are avoided, and the machining effect of the special-shaped steel components is further improved.

Description

Technical Field

[0001] This utility model belongs to the field of special-shaped steel component processing technology, and specifically relates to a special-shaped steel component processing device. Background Technology

[0002] Irregularly shaped steel structures refer to steel structural components with unconventional and non-standard shapes. These components are usually customized according to the needs of architectural design, with varying shapes and unique spatial structures. Irregularly shaped steel structures are widely used in various fields such as bridges, building facades, and large-scale facilities.

[0003] Problems with existing technology:

[0004] Currently, the processing of irregular steel components usually involves cutting, assembling, and welding steel plates. However, during the cutting process, burrs are easily generated, and the surface of the raw material plates will have a certain amount of rust. Due to the structure of the irregular steel components themselves, it is not easy to perform rust removal processing on the irregular steel components after assembly. Utility Model Content

[0005] The purpose of this utility model is to provide a special-shaped steel component processing device, which can grind and remove rust from special-shaped steel component raw material plates of different thicknesses through the linkage between the lifting feeding mechanism and the processing mechanism, thereby avoiding the safety hazards caused by burrs when assembling special-shaped steel components and further improving the processing effect of special-shaped steel components.

[0006] The specific technical solution adopted by this utility model is as follows:

[0007] A processing device for irregularly shaped steel components includes a housing;

[0008] A processing mechanism is fixedly installed on the top of the box, a lifting and feeding mechanism is provided inside the box, and a flipping mechanism is provided on one side of the lifting and feeding mechanism.

[0009] The processing mechanism includes a collection box and a grinding and rust removal assembly. One side of the collection box is fixedly installed to a vacuum cleaner via a connecting pipe.

[0010] The grinding and rust removal assembly includes a drive shaft and a motor. The drive shaft is externally connected to the drive shaft via a grinding belt, and the motor drives the drive pulley belt assembly to rotate.

[0011] The box is fixedly installed with guide rails. The lifting and feeding mechanism is slidably installed with the box via the guide rails. The flipping mechanism and the bracket rotate. The lifting and feeding mechanism drives the bracket to move vertically, so that the bracket drives the flipping mechanism to move synchronously.

[0012] The collection box is fixedly installed on the top of the box body, the vacuum cleaner passes through the box body, and the bottom of the vacuum cleaner is located on the top of the lifting and feeding mechanism.

[0013] Both the drive shaft and the drive shaft are rotatably mounted to the housing. The drive pulley belt drives the drive shaft to rotate, so that the drive shaft drives the drive shaft to rotate synchronously through grinding.

[0014] The lifting and feeding mechanism includes a mounting plate, inside which rollers and a conveyor belt are rotatably mounted respectively. A mounting base is fixedly mounted on the bottom of the mounting plate, and a hydraulic cylinder is fixedly mounted on the bottom of the mounting base.

[0015] The hydraulic cylinder pushes the mounting base to move vertically, causing the idler roller and conveyor belt to move.

[0016] The flipping mechanism includes a cylinder, and an integral mounting frame is provided inside the cylinder. A first clamping roller is rotatably mounted inside the mounting frame.

[0017] A connecting seat is slidably installed inside the mounting frame, and a second clamping roller is rotatably installed on one side of the connecting seat. A spring abuts between the connecting seat and the mounting frame.

[0018] The technical effects achieved by this utility model are as follows:

[0019] This utility model features a mounting base installed at the bottom of a mounting plate, with a hydraulic cylinder mounted at the bottom of the mounting base. Activating the hydraulic cylinder causes the mounting plate to drive the rollers, conveyor belt, and bracket to move vertically synchronously. This makes the processing device suitable for processing raw material plates of different thicknesses of irregularly shaped steel components. Furthermore, since a drive shaft and a drive shaft are installed inside the housing, activating the motor at the bottom of the housing drives the drive pulley assembly and the drive shaft to rotate, thereby rotating the grinding belt and grinding the burrs on the raw material plates while simultaneously removing rust from the plate surface.

[0020] This invention utilizes a cylindrical body that is rotatably mounted between two brackets. Inside the cylindrical body is a mounting frame, and inside the mounting frame is a first clamping roller that is rotatably mounted. Simultaneously, a second clamping roller can be flexibly adjusted under the action of a spring and a connecting seat. Therefore, the raw material plate of the irregular steel component that has been processed on one side can be rotated by rotating the cylindrical body to flip the raw material plate inside the mounting frame, thereby allowing the plate to be flipped over. Then, under the reverse direction of the conveyor belt, it returns to the inside of the box for secondary processing, thus improving the processing effect of the irregular steel component. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure and installation of this utility model;

[0022] Figure 2 This is a schematic diagram of the processing mechanism structure in this utility model;

[0023] Figure 3 This is a schematic diagram of the lifting and feeding mechanism in this utility model;

[0024] Figure 4 This is a schematic diagram of the flipping mechanism in this utility model;

[0025] Figure 5 This is a utility model Figure 4 Enlarged schematic diagram of the structure at point A in the middle.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Box body; 2. Machining mechanism; 21. Collection box; 22. Connecting pipe; 23. Vacuum cleaner; 24. Grinding and rust removal assembly; 241. Drive shaft; 242. Grinding belt; 243. Drive shaft; 244. Drive pulley belt assembly; 245. Motor; 3. Lifting and feeding mechanism; 31. Mounting plate; 32. Idler roller; 33. Conveyor belt; 34. Mounting seat; 35. Hydraulic cylinder; 4. Tilting mechanism; 41. Cylinder; 42. Mounting frame; 43. First clamping roller; 44. Second clamping roller; 45. Connecting seat; 46. Spring; 5. Bracket. Detailed Implementation

[0028] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0029] like Figure 1-5 As shown, a special-shaped steel component processing device includes a box body 1;

[0030] A processing mechanism 2 is fixedly installed on the top of the box 1, and a lifting and feeding mechanism 3 is provided inside the box 1. A flipping mechanism 4 is provided on one side of the lifting and feeding mechanism 3.

[0031] The processing mechanism 2 includes a collection box 21 and a grinding and rust removal component 24. One side of the collection box 21 is fixedly installed to the vacuum cleaner 23 via a connecting pipe 22.

[0032] The grinding and rust removal assembly 24 includes a drive shaft 241 and a motor 245. The drive shaft 241 is externally connected to the drive shaft 243 via a grinding belt 242. The motor 245 drives the drive pulley belt assembly 244 to rotate.

[0033] See attached document Figure 1 and Figure 3In this embodiment, a guide rail is fixedly installed inside the box 1. The lifting and feeding mechanism 3 is slidably installed with the box 1 through the guide rail. The flipping mechanism 4 and the bracket 5 rotate. The lifting and feeding mechanism 3 drives the bracket 5 to move vertically, so that the bracket 5 drives the flipping mechanism 4 to move synchronously.

[0034] In the above embodiment, four sets of guide rails are provided inside the box 1, and the guide rails are distributed in pairs on both sides of the inside of the box 1. The lifting and feeding mechanism 3 is slidably installed with the guide rails, so that the lifting and feeding mechanism 3 can move vertically inside the box 1. Since the bracket 5 is fixedly installed with the lifting and feeding mechanism 3, when the lifting and feeding mechanism 3 moves, the bracket 5 can drive the flipping mechanism 4 to move synchronously.

[0035] Furthermore, since the flipping mechanism 4 and the bracket 5 are rotatably installed, the special-shaped steel component raw material plate that has undergone single-sided processing can be flipped inside the flipping mechanism 4.

[0036] It should be noted that in this device, for some non-standard steel components and raw material plates with small mass, the flipping mechanism 4 can be manually pushed to rotate, or an external drive structure can be used to achieve the effect of automatic flipping. Therefore, the specific flipping method of the flipping mechanism 4 is not fixed, as long as the effect of rotating the flipping mechanism 4 is achieved.

[0037] See attached document Figure 1 and Figure 2 In this embodiment, the collection box 21 is fixedly installed on the top of the box body 1, the vacuum cleaner 23 passes through the box body 1, and the bottom of the vacuum cleaner 23 is located on the top of the lifting and feeding mechanism 3.

[0038] In the above embodiment, since a connecting pipe 22 is installed between the vacuum cleaner 23 and the collection box 21, when the vacuum cleaner 23 is started, the dust generated during the processing of the irregular steel components can enter the interior of the collection box 21, thereby preventing the dust from escaping during the processing and affecting the processing environment.

[0039] It is worth noting that since the bottom of the vacuum cleaner 23 is located at the top of the conveyor belt 33, and there are two sets of vacuum cleaners 23 distributed on one side of the two grinding belts 242, dust can be collected when the grinding belt 242 is running and processing the raw material board.

[0040] Specifically, both the drive shaft 241 and the drive shaft 243 are rotatably mounted on the housing 1. The drive belt assembly 244 can drive the drive shaft 243 to rotate, thereby causing the drive shaft 243 to drive the drive shaft 241 to rotate synchronously through the grinding belt 242. Therefore, the burrs and rust on the raw material plate can be processed by the rotation of the grinding belt 242.

[0041] See attached document Figure 2and Figure 3 In this embodiment, the lifting and feeding mechanism 3 includes a mounting plate 31, inside which a roller 32 and a conveyor belt 33 are rotatably mounted respectively. A mounting base 34 is fixedly mounted at the bottom of the mounting plate 31, and a hydraulic cylinder 35 is fixedly mounted at the bottom of the mounting base 34.

[0042] In the above embodiment, the raw material sheet can be delivered to the top of the idler roller 32 by the conveyor belt 33. By starting the idler roller 32, the raw material sheet can enter the interior of the box 1 and be processed by the processing mechanism 2.

[0043] Furthermore, since the bottom of the mounting base 34 is equipped with a hydraulic cylinder 35, the mounting base 34 can be pushed to move vertically, thereby causing the idler roller 32 and the conveyor belt 33 to move. Through the movement of the idler roller 32, the distance between it and the processing mechanism 2 can be adjusted, thus making this device suitable for processing raw material plates of different thicknesses.

[0044] See attached document Figure 3 , Figure 4 and Figure 5 In this embodiment, the flipping mechanism 4 includes a cylinder 41, and an integral mounting frame 42 is provided inside the cylinder 41. A first clamping roller 43 is rotatably mounted inside the mounting frame 42.

[0045] According to the above mechanism, the mounting frame 42 is welded inside the cylinder 41, and the mounting frame 42 is mirror-imagely provided with a first clamping roller 43 and a second clamping roller 44, wherein the position of the first clamping roller 43 remains unchanged, while the position of the second clamping roller 44 can be flexibly adjusted.

[0046] Specifically, since a connecting seat 45 is slidably installed inside the mounting frame 42, and a second clamping roller 44 is rotatably installed on one side of the connecting seat 45, and a spring 46 abuts between the connecting seat 45 and the mounting frame 42, the distance between the second clamping roller 44 and the first clamping roller 43 can be adjusted under the elastic potential energy of the spring 46, thereby achieving the clamping of the raw material plate and making the cylinder 41 more stable when it drives the raw material plate to flip.

[0047] The working principle of this utility model is as follows: After the cut special-shaped steel component raw material plate is sent to the top of the roller 32, the hydraulic cylinder 35 is activated to drive the mounting base 34 and mounting plate 31 to be vertically adjusted to a suitable position according to the different thickness of the plate. Then the plate can be pushed to the top of the conveyor belt 33. By starting the motor 245 and the vacuum cleaner 23, the motor 245 drives the transmission wheel belt group 244 and the drive shaft 243 to rotate. The drive shaft 243 drives the grinding belt 242 and the transmission shaft 241 to rotate synchronously. The conveyor belt 33 is activated to transport the plate. During the transport process, the burrs and rust of the plate can be processed by the rotation of the grinding belt 242. The vacuum cleaner 23 is activated to collect the dust during the processing.

[0048] After single-sided processing is completed, the sheet material enters the mounting frame 42 under the action of the conveyor belt 33. Under the action of the spring 46, the second clamping roller 44 and the first clamping roller 43 clamp the sheet material. By pushing the cylinder 41 to rotate inside the bracket 5, the raw material sheet material is flipped. Then, the sheet material is pushed out of the flipping mechanism 4 and returns to the top of the idler roller 32. It is then transported to the top of the conveyor belt 33 by the idler roller 32. In the same working manner, the flipping processing of irregular steel components is realized.

[0049] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A processing device for irregularly shaped steel components, characterized in that, include: Box (1); A processing mechanism (2) is fixedly installed on the top of the box (1), and a lifting and feeding mechanism (3) is provided inside the box (1). A flipping mechanism (4) is provided on one side of the lifting and feeding mechanism (3). The processing mechanism (2) includes a collection box (21) and a grinding and rust removal component (24). One side of the collection box (21) is fixedly installed with a vacuum cleaner (23) via a connecting pipe (22). The grinding and rust removal assembly (24) includes a drive shaft (241) and a motor (245). The drive shaft (241) is externally connected to the drive shaft (243) with a grinding belt (242). The motor (245) drives the drive pulley belt assembly (244) to rotate.

2. The irregular steel component processing device according to claim 1, characterized in that: The box (1) is fixedly installed with a guide rail. The lifting and feeding mechanism (3) is slidably installed with the box (1) through the guide rail. The flipping mechanism (4) and the bracket (5) rotate. The lifting and feeding mechanism (3) drives the bracket (5) to move vertically, so that the bracket (5) drives the flipping mechanism (4) to move synchronously.

3. The irregular steel component processing device according to claim 1, characterized in that: The collection box (21) is fixedly installed on the top of the box body (1), the vacuum cleaner (23) passes through the box body (1), and the bottom of the vacuum cleaner (23) is located on the top of the lifting and feeding mechanism (3).

4. The irregular steel component processing device according to claim 1, characterized in that: The drive shaft (241) and the drive shaft (243) are rotatably mounted on the housing (1). The drive belt assembly (244) drives the drive shaft (243) to rotate, so that the drive shaft (243) drives the drive shaft (241) to rotate synchronously through the grinding belt (242).

5. The irregular steel component processing device according to claim 1, characterized in that: The lifting and feeding mechanism (3) includes a mounting plate (31), inside which a roller (32) and a conveyor belt (33) are rotatably mounted respectively. A mounting base (34) is fixedly mounted at the bottom of the mounting plate (31), and a hydraulic cylinder (35) is fixedly mounted at the bottom of the mounting base (34).

6. The irregular steel component processing device according to claim 5, characterized in that: The hydraulic cylinder (35) pushes the mounting base (34) to move vertically, causing the idler roller (32) and the conveyor belt (33) to move.

7. The irregular steel component processing device according to claim 1, characterized in that: The flipping mechanism (4) includes a cylinder (41), and an integral mounting frame (42) is provided inside the cylinder (41). A first clamping roller (43) is rotatably mounted inside the mounting frame (42).

8. The irregular steel component processing device according to claim 7, characterized in that: A connecting seat (45) is slidably installed inside the mounting bracket (42). A second clamping roller (44) is rotatably installed on one side of the connecting seat (45). A spring (46) abuts between the connecting seat (45) and the mounting bracket (42).

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