Airbag cushion processing equipment

By designing a hollow structure running vertically through the bottom and adjustable support bars on the support platform of the airbag mattress processing equipment, the problems of nails being unable to penetrate the underlying material and shifting have been solved, achieving accurate nail fixing and efficient mattress processing.

CN223863721UActive Publication Date: 2026-02-03AISE HEALTH DIGITAL TECHNOLOGY (HAINAN) CO LTD
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Patent Information

Application Number
CN202423203353.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-03
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The support surface of existing airbag mattress processing equipment is a flat plate, which makes it impossible for the nail gun to penetrate the underlying material. Furthermore, the material layer is prone to displacement during the nailing process, affecting the accuracy of the fixing position and the processing quality and lifespan of the mattress.

Method used

Design a support platform with a hollow structure that runs vertically through the surface. A grid is formed by the interlacing of horizontal and vertical support bars. When nailing, the nail can penetrate the underlying material layer, preventing the material layer from shifting. The position of the support bars can be adjusted to meet the nailing needs of different parts.

Benefits of technology

This ensures the accuracy of the nail fixing position, improves the mattress processing quality and user comfort, enhances the adaptability and processing efficiency of the equipment, and reduces the labor intensity of the workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to air bag cushion processing equipment, which solves the problem that an air bag cushion cannot penetrate through a material layer when being fixed by gun nails in the prior art, and adopts the technical scheme that the air bag cushion processing equipment comprises a bearing table, and is characterized in that the bearing table comprises a frame, a plurality of transverse supporting strips and a plurality of vertical supporting strips, the transverse supporting strips and the vertical supporting strips are arranged on the frame in a staggered mode, and the adjacent transverse supporting strips and the adjacent vertical supporting strips are arranged at intervals, so that the bearing face of the bearing table is of a vertically-through hollowed-out structure. The air bag mattress has the advantages that the bearing face of the bearing table is provided with the vertically-through hollow-out structure, in the nailing process of all material layers of the air bag mattress laid on the bearing face, gun nails can penetrate through the bottom material layer, the problem that the material layers are lifted and move is avoided, it can be guaranteed that the positions of the material layers are stable, then it is guaranteed that the fixing positions of the gun nails are accurate, and the service life of the air bag mattress is prolonged. Therefore, the processing quality of the mattress is ensured, and the use comfort and the service life of the mattress are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of machinery, and in particular to an airbag cushion processing equipment. Background Technology

[0002] Existing equipment used for processing and fixing the material layers of mattresses (such as airbag mattresses or other multi-layered mattresses) (especially the tables or platforms that support these material layers) has a flat support surface. When nailing the material layers, the nails cannot penetrate the bottom layer. The bottom layer needs to be lifted before the nails can penetrate. During the lifting and nailing process, the material layers may shift, resulting in inaccurate nail fixing positions. This affects the processing quality of the airbag mattress and can also affect the comfort and lifespan of the airbag mattress during use. Summary of the Invention

[0003] The purpose of this invention is to solve the aforementioned problems in the existing technology by providing an airbag mattress processing device. The support surface of the support platform has a hollow structure that runs vertically through the surface. During the nailing process, the nails can penetrate the bottom layer of the airbag mattress material layer laid on the support surface, avoiding the problem of displacement caused by lifting the material layers. This ensures the stability of the position of each material layer, thereby ensuring the accurate positioning of the nails, thus ensuring the quality of mattress processing, and ensuring the comfort and lifespan of the mattress.

[0004] The above-mentioned technical objective of this utility model is mainly achieved through the following technical solution: an airbag mattress processing device, comprising a support platform, characterized in that the support platform includes a frame, several horizontal support strips, and several vertical support strips, wherein the horizontal and vertical support strips are staggered on the frame, and adjacent horizontal and vertical support strips are spaced apart, so that the support surface of the support platform has a vertically continuous hollow structure. By having a vertically continuous hollow structure on the support surface of the support platform, during the nailing process of the airbag mattress material layers laid on the support surface, the nails can penetrate the bottom material layer, avoiding the problem of displacement caused by lifting the material layers, ensuring the stability of the position of each material layer, and thus ensuring the accurate positioning of the nails, thereby ensuring the processing quality of the mattress, and ensuring the comfort and service life of the mattress. The grid structure formed by horizontal and vertical support bars is not only simple but also creates a hollow, openwork structure on the support platform. When placing the mattress layers, the nails are aligned with the hollow areas. The nails can then penetrate the mattress layers through the hollow areas, ensuring accurate nail placement and preventing any misalignment. This ensures nail precision and reliable fixing.

[0005] As a further improvement and supplement to the above technical solution, this utility model adopts the following technical measures: the two ends of each of the horizontal support bars are adjustablely connected to the frame. By adjusting the fixed position of the horizontal support bars, the position of the hollow part of the support platform can be adjusted, making the position of the hollow part adjustable. This allows it to be used for different parts of the mattress material layers that require nailing, ensuring that the positions of the mattress material layers that require nailing are aligned with the hollow parts, thereby improving the adaptability of the airbag cushion processing equipment.

[0006] Preferably, the two ends of each vertical support bar are adjustable to the edge frame. Similarly, the position of the cutout portion can be changed by adjusting the position of the vertical support bars. Alternatively, the positions of both the horizontal and vertical support bars can be adjusted simultaneously to change the position of the cutout portion, making the position adjustment of the cutout portion more flexible and further improving the adaptability of the airbag cushion processing equipment.

[0007] Preferably, an adjustment track is provided on the frame, and several adjustment sliders are fitted on the adjustment track. Each adjustment slider corresponds to one end of the horizontal support bar and the vertical support bar, allowing the positions of the horizontal and vertical support bars to be adjusted. The adjustment track and sliders make it more convenient to adjust the position of the horizontal and / or vertical support bars. In addition, setting adjustment sliders at both ends of each support bar and having them cooperate with the adjustment track makes the position adjustment of the hollow parts more efficient and flexible, thereby improving the mattress production and processing efficiency.

[0008] Preferably, the frame is rectangular, including four support beams. The support beams are profiles, and the adjustment track is a cavity with an opening groove on the profile, the opening of which faces upwards. The cavity has a small opening and a large interior space. Since most mattresses are cuboid, setting the frame of the support platform to a rectangular shape limits the platform to a rectangular shape to accommodate cuboid mattresses. Of course, the frame can also be circular, elliptical, or other structures. Based on the teachings of the above technical solution, those skilled in the art can also implement circular or elliptical support platform structures, which also fall within the scope of this utility model.

[0009] Preferably, the adjusting slider is disposed in the adjusting track, and the shape of the adjusting slider is adapted to the shape of the adjusting track. This facilitates the adjusting track's guiding function on the adjusting slider by matching the cross-sectional shape of the adjusting track with the cross-sectional shape of the adjusting slider, thus enabling efficient adjustment of the position of each support bar.

[0010] Preferably, both ends of each of the horizontal support bars and both ends of each of the vertical support bars are connected to the adjusting slider via adjusting members, forming an adjustable connection. The loose connection of the adjusting members allows for adjustment of the position of each support bar, while the tight connection secures the position of each support bar. This adjustment feature facilitates easy and efficient adjustment of the adjusting slider's position within the adjustment track. Furthermore, it ensures stable and reliable fixation of each support bar, preventing displacement during the nailing process in the mattress material layers, thus ensuring smooth nailing operations.

[0011] Preferably, the side wall of the support beam has a fixing groove, the opening of which is located on the side wall of the support beam and faces outward. The fixing groove facilitates the connection of the connector through the support beam to form a connection with surrounding components.

[0012] Preferably, the shape of the fixing groove is the same as the shape of the adjusting track, and fixing grooves are also provided on the other two side walls of the support beam. Having fixing grooves on the other two side walls of the support beam facilitates the efficient assembly of the support beam into the support frame (including support frame, frame, and other structures) of the airbag cushion processing equipment.

[0013] Preferably, the airbag cushion processing equipment also includes support feet that support the placement platform, ensuring the platform has a suitable height. This allows the placement platform to be positioned at a comfortable height, enabling workers to perform tasks such as nailing with nail guns in a comfortable posture, thus reducing the time before worker fatigue occurs and consequently lowering the intensity of their labor.

[0014] The beneficial effects of this utility model are as follows: 1. The supporting surface of the platform has a hollow structure that runs vertically through the mattress. During the nailing process, the nails can penetrate the bottom layer of the airbag mattress material layers laid on the supporting surface, preventing the material layers from shifting due to lifting. This ensures the stability of each material layer and the accurate positioning of the nails, thereby ensuring the quality of mattress processing, comfort, and lifespan. 2. The use of horizontal and vertical support bars to form a grid not only simplifies the structure but also creates a hollow structure that runs vertically through the mattress. When placing the mattress material layers, the nails are aligned with the hollow areas. During nailing, the nails can penetrate each material layer through the hollow areas, ensuring accurate nail positioning and the accurate placement of each material layer, preventing positional shifts and ensuring nail precision and reliability. 3. Adjusting the position of the horizontal and / or vertical support bars changes the position of the perforated areas, making the adjustment of the perforated areas more flexible. This facilitates alignment of the mattress material layers requiring nail fixing with the perforated areas, improving the adaptability of the airbag mattress processing equipment. 4. Adjusting the track and slider settings makes adjusting the position of the horizontal and / or vertical support bars more convenient. Furthermore, setting adjustment sliders at both ends of each support bar, cooperating with the adjustment track, makes the adjustment of the perforated areas more efficient and flexible, thereby improving mattress production efficiency. 5. All support beams and support legs can use profiles with the same structure. This improves the assembly efficiency of the airbag mattress processing equipment and ensures the connection and support strength of the equipment, thus ensuring stable and efficient mattress processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 yes Figure 1 A schematic diagram of a frontal structure.

[0017] Figure 3 This is a schematic diagram of a structure for an explosion of the support platform in this utility model.

[0018] Figure 4 This is an exploded structural diagram of the frame and support strip involved in this utility model.

[0019] Figure 5 yes Figure 4 Enlarged structural diagram of section A in the middle.

[0020] Figure 6 This is a schematic diagram of a structure in which the material layers of an airbag mattress are placed on a support platform according to this utility model.

[0021] Figure 7 yes Figure 6 A top-view structural diagram.

[0022] In the diagram: 1. Support platform; 2. Frame; 3. Horizontal support bar; 4. Vertical support bar; 5. Adjustment track; 6. Adjustment slider; 7. Adjustment component; 8. Fixing groove; 9. Support foot; 10. Material layer; 11. Airbag. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0024] Example: Figures 1-7 As shown, an airbag cushion processing device includes a support platform 1. The support platform 1 includes a frame 2, several horizontal support bars 3 and several vertical support bars 4. The horizontal support bars 3 and vertical support bars 4 are staggered on the frame 2. Adjacent horizontal support bars 3 and adjacent vertical support bars 4 are spaced apart, so that the support surface of the support platform 1 has a hollow structure that runs through the top and bottom.

[0025] The difference between this technical solution and the existing technology is that the supporting surface of the support platform 1 has a hollow structure that runs through the top and bottom.

[0026] The technical effect of this solution is that, through the hollowed-out support surface, the nails can penetrate the bottom material layer 10 during the nailing process of each material layer of the airbag mattress laid on the support surface, avoiding the problem of displacement caused by lifting each material layer 10. This ensures the stability of each material layer 10, thereby ensuring the accurate fixing position of the nails, thus ensuring the quality of mattress processing, and ensuring the comfort and lifespan of the mattress.

[0027] In this technical solution, a grid is formed by horizontal support bars 3 and vertical support bars 4. This not only simplifies the structure but also allows the support platform 1 to have a hollow structure that runs vertically through the mattress. When placing the various material layers 10 of the mattress, the position of the nail gun is aligned with the hollow part. When nailing, the nail gun can penetrate through the various material layers 10 of the mattress using the hollow part. This ensures that the nail gun fixing position is accurate and that the placement position of each material layer 10 of the mattress is accurate, without any positional deviation. This ensures the accuracy of the nail gun and the reliability of the nail fixing.

[0028] Next, we will further refine the above technical solution:

[0029] In practical applications, the two ends of each of the horizontal support bars 3 can be adjusted to be connected to the frame 2.

[0030] In this technical solution, the position of the hollow part of the support platform 1 is adjusted by adjusting the fixed position of the horizontal support bar 3, so that the position of the hollow part is adjustable and can be used for different parts of the mattress material layers 10 that need to be fixed with nails. This allows the positions of the mattress material layers 10 that need to be fixed with nails to be aligned with the hollow parts, thereby improving the adaptability of the air cushion processing equipment.

[0031] In practical applications, the position of the hollowed-out parts can also be changed by adjusting the position of the vertical support bars 4. That is, the two ends of each vertical support bar 4 can be adjusted to be connected to the frame 2.

[0032] In this technical solution, the setting and adjustment methods of the vertical support bar 4 are the same as those of the horizontal support.

[0033] In practical applications, the positions of the horizontal support bar 3 and the vertical support bar 4 can be adjusted simultaneously to change the position of the hollowed-out part, making the position adjustment of the hollowed-out part more flexible and further improving the adaptability of the airbag cushion processing equipment.

[0034] In practical applications, the frame 2 is provided with an adjustment track 5, and the adjustment track 5 is equipped with a number of adjustment sliders 6. Each adjustment slider 6 is respectively matched with the end of the horizontal support bar 3 and the vertical support bar 4, so that the position of the horizontal support bar 3 and the vertical support bar 4 can be adjusted.

[0035] In this technical solution, the setting of the adjustment track 5 and the slider makes it more convenient to adjust the position of the horizontal support bar 3 and / or the position of the vertical support bar 4. In addition, adjustment sliders 6 are set at both ends of each support bar and cooperate with the adjustment track 5 to make the position adjustment of the hollow part more efficient and flexible, thereby improving the mattress production and processing efficiency.

[0036] In practical applications, the frame 2 is square-shaped and includes four support beams. The support beams are profiles, and the adjustment track 5 is a cavity with an opening groove on the profile. The opening of the opening groove faces upward, and the cavity has a small opening and a large cavity structure.

[0037] Since most mattresses are cuboid, this technical solution limits the frame 2 to a square shape. By setting the frame 2 of the support platform 1 to a square shape, the support platform 1 is limited to a rectangle to accommodate the production of cuboid mattresses.

[0038] Of course, the frame 2 can also be circular, elliptical, or other structures. Based on the teachings of the above technical solutions, those skilled in the art can also implement the technical solutions of the support platform 1 with circular, elliptical, or other structures, and these also fall within the scope of protection of this utility model.

[0039] In practical applications, in order to facilitate the adaptation of the cross-sectional shape of the adjustment track 5 to the cross-sectional shape of the adjustment slider 6, so that the adjustment track 5 has a guiding effect on the adjustment slider 6 and facilitates the efficient adjustment of the position of each support bar, the adjustment slider 6 is set in the adjustment track 5, and the shape of the adjustment slider 6 is adapted to the shape of the adjustment track 5.

[0040] In practical applications, both ends of each horizontal support bar 3 and both ends of each vertical support bar 4 are connected to the adjusting slider 6 via adjusting members 7 to form an adjustable connection. The adjusting members 7 are loosely connected to allow the position of each support bar to be adjusted, and the adjusting members 7 are tightly connected to fix the position of each support bar.

[0041] In this technical solution, the adjustment component 7 facilitates easy and efficient adjustment of the sliding position of the adjustment slider 6 within the adjustment track 5. Furthermore, it ensures stable and reliable fixation of each support bar, preventing displacement of the material layers 10 in the nail gun mattress, thus ensuring smooth operation of the nail gun process.

[0042] In practical applications, the side wall of the support beam has a fixing groove 8, and the opening of the fixing groove 8 is located on the side wall of the support beam and faces outward.

[0043] In this technical solution, the setting of the fixing groove 8 facilitates the connection of the connector through the support beam and the surrounding components.

[0044] In this technical solution, in order to hide the connector and avoid exposing it, a connecting hole is usually provided on the support beam. The diameter of the connecting hole is larger than the width of the fixing groove 8, and the center of the connecting hole is located on the axis of the fixing groove 8, so that the outer end of the connector is hidden in the fixing groove 8 through the connecting hole.

[0045] In practical applications, the shape of the fixing groove 8 is the same as that of the adjusting track 5, and the other two side walls of the support beam also have fixing grooves 8.

[0046] In this technical solution, the other two side walls of the support beam have fixing grooves 8, which facilitates the efficient assembly of the support beam to form the support frame (including support frame, frame 2 and other structures) of the airbag cushion processing equipment.

[0047] Typically, profiles are used for the support beams, which improves processing efficiency and provides reliable support and connection strength. In practical applications, fixing grooves 8 or adjusting rails 5 are provided on all four sides of the support beam.

[0048] In practical applications, in order to facilitate the placement of the support platform 1 at a suitable height, allowing workers to perform nail-making and other operations in a comfortable posture, and to extend the time before workers become fatigued, thereby reducing the labor intensity of workers, the airbag processing equipment also includes a support foot 9, which supports the support platform 1 and ensures that the support platform 1 has a suitable height.

[0049] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Various modifications and variations can be made to the above embodiments. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An airbag cushion processing device, comprising a support platform (1), characterized in that... The support platform (1) includes a frame (2), several horizontal support bars (3) and several vertical support bars (4). The horizontal support bars (3) and vertical support bars (4) are staggered on the frame (2). Adjacent horizontal support bars (3) and adjacent vertical support bars (4) are spaced apart, so that the support surface of the support platform (1) has a hollow structure that runs through the top and bottom.

2. The airbag cushion processing equipment according to claim 1, characterized in that... The two ends of each of the horizontal support bars (3) are adjustablely connected to the frame (2).

3. The airbag cushion processing equipment according to claim 1 or 2, characterized in that... The two ends of each vertical support bar (4) are adjustablely connected to the frame (2).

4. The airbag cushion processing equipment according to claim 3, characterized in that... An adjustment track (5) is provided on the frame (2), and a number of adjustment sliders (6) are provided on the adjustment track (5). Each adjustment slider (6) corresponds to the end of the horizontal support bar (3) and the vertical support bar (4) respectively, so that the positions of the horizontal support bar (3) and the vertical support bar (4) can be adjusted.

5. The airbag cushion processing equipment according to claim 4, characterized in that... The frame (2) is square and includes four support beams. The support beams are profiles. The adjustment track (5) is a cavity with an opening groove on the profile. The opening of the opening groove faces upward and the cavity has a small opening and a large cavity structure.

6. The airbag cushion processing equipment according to claim 5, characterized in that... The adjusting slider (6) is disposed in the adjusting track (5), and the shape of the adjusting slider (6) is adapted to the shape of the adjusting track (5).

7. The airbag cushion processing equipment according to claim 6, characterized in that... Both ends of each of the horizontal support bars (3) and both ends of each of the vertical support bars (4) are connected to the adjusting slider (6) by adjusting members (7). The adjusting members (7) are loosely connected to allow the position of each support bar to be adjusted, and the adjusting members (7) are tightly connected to fix the position of each support bar.

8. The airbag cushion processing equipment according to claim 5, characterized in that... The side wall of the support beam has a fixing groove (8), and the opening of the fixing groove (8) is located on the side wall of the support beam and faces outward.

9. The airbag cushion processing equipment according to claim 8, characterized in that... The shape of the fixing groove (8) is the same as that of the adjusting rail (5), and the other two side walls of the support beam also have fixing grooves (8).

10. The airbag cushion processing equipment according to claim 1 or 2, characterized in that... It also includes a support foot (9) that supports the platform (1) so that the platform (1) has a suitable height.