Precise stamping and separating equipment for composite material

Abstract

The utility model relates to the field of material processing, in particular to precise stamping and separating equipment for composite materials. The utility model provides a composite material precision stamping and separating device which comprises a base, a stamping die, a mounting frame, a hydraulic rod, a stamping frame, a guide rod, a connecting plate, an electric push rod and the like, the stamping die is mounted on the upper portion of the base, the mounting frame is connected to the upper portion of the base, the hydraulic rod is mounted on the mounting frame, and the lower end of the hydraulic rod is connected with the stamping frame. Guide rods are symmetrically and slidably connected to the front portion and the rear portion of the mounting frame, the two guide rods are fixedly connected with the punching frame, a connecting plate is connected to the rear side of the base, and an electric push rod is mounted on the connecting plate. Through the arrangement of a second mounting plate, a sliding frame, a connecting frame, a placing groove, a spring and fixing plates, the two fixing plates can stably fix a composite material before stamping, the composite material is prevented from shaking or shifting in the stamping process, and therefore the machining precision and the product quality of the composite material are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to material processing field especially relates to a composite material precision stamping separation equipment. BACKGROUND

[0002] Composite materials are materials made from two or more different materials that have significant differences in physical or chemical properties. By combining them together, composite materials can exhibit better overall performance than single materials.

[0003] With the wide application of composite materials in aerospace, automobile manufacturing, electronics and other high-end manufacturing industries, the demand for high-precision stamping and separation of these materials is increasing. However, in traditional stamping processes, due to the lack of effective fixing measures, composite materials are prone to displacement during stamping, which not only leads to a significant decrease in processing precision, but also seriously affects the final quality of products and increases the scrap rate.

[0004] In view of the above problems, it is necessary to design a composite material precision stamping separation equipment for fixing composite materials before stamping. UTILITY MODEL CONTENT

[0005] In order to overcome the lack of effective fixing measures, the utility model provides a composite material precision stamping separation equipment.

[0006] The utility model technical scheme: a composite material precision stamping separation equipment, including base, stamping die, mounting bracket, hydraulic rod, stamping frame, guide rod, connecting plate, electric push rod, push plate, discharge frame, first mounting plate, rotating rod, motor, fixed assembly and rack, the upper part of base is installed with stamping die, the upper part of base is connected with mounting bracket, the mounting bracket is installed with hydraulic rod, the lower end of hydraulic rod is connected with stamping frame, the front and rear symmetry of mounting bracket is connected with guide rod, two guide rods are fixedly connected with stamping frame, the rear side of base is connected with connecting plate, and the connecting plate is installed with electric push rod, and the front end of electric push rod is connected with push plate, and the front side of base is connected with discharge frame, and the left and right symmetry of the rear side of base is connected with first mounting plate, and the rear side of the first mounting plate of right side is installed with motor, and the output shaft of motor is connected with rotating rod and penetrates the first mounting plate of right side, and the front side of the first mounting plate of left side is also connected with rotating rod, and the fixed assembly is arranged between two guide rods, and the left and right symmetry of base is connected with rack.

[0007] Furthermore, it is particularly preferred that the fixing component includes a second mounting plate, a sliding bracket, a connecting frame, a spring, and a fixing plate. The second mounting plate is connected between the two guide rods. Sliding brackets are symmetrically slidably connected to the second mounting plate. A connecting frame is connected to the lower side of each of the two sliding brackets. A placement groove is opened inside each of the two connecting frames. A fixing plate is slidably connected inside each of the two placement grooves. Two springs are connected between the connecting frame and the sliding bracket.

[0008] Furthermore, it is particularly preferred that the device also includes a mounting frame, a two-way lead screw, and a limiting plate. Two mounting frames are connected to the outer sides of both placement frames, and a two-way lead screw is threaded between the two mounting frames on the same side. Two limiting plates are slidably connected to the two two-way lead screws.

[0009] Furthermore, it is particularly preferred that the screw also includes a rotating ball, with the front ends of both bidirectional lead screws connected to a rotating ball.

[0010] In addition, it is particularly preferred that a sponge pad is also included, with sponge pads connected to the underside of both fixing plates.

[0011] Furthermore, it is particularly preferred that the shape of the push plate is designed to fit the stamping die.

[0012] Compared with the prior art, the present invention has the following advantages: by setting up the second mounting plate, sliding frame, connecting frame, placement groove, spring and fixing plate, the two fixing plates can firmly fix the composite material before stamping, preventing the composite material from shaking or shifting during the stamping process, thereby ensuring the processing accuracy and product quality of the composite material. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the connecting plate, electric push rod, and push plate of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the components of this utility model, including the discharge frame, rotating rod, and motor.

[0016] Figure 4 This is a three-dimensional structural diagram of the sliding frame, connecting frame, spring, and other components of this utility model.

[0017] Figure 5 This is a cross-sectional view of the fixing plate of this utility model.

[0018] Figure 6 This is a three-dimensional structural diagram of the placement rack, mounting frame, and rotating ball of this utility model.

[0019] Figure 7This is a three-dimensional structural diagram of the mounting frame, bidirectional lead screw, and limiting plate of this utility model.

[0020] The above-mentioned attached drawings include the following reference numerals: 1. base, 2. stamping die, 3. mounting bracket, 4. hydraulic rod, 5. stamping frame, 6. guide rod, 7. connecting plate, 8. electric push rod, 9. push plate, 10. discharge frame, 11. first mounting plate, 12. rotating rod, 13. motor, 14. second mounting plate, 15. sliding frame, 16. connecting frame, 1601. placement groove, 17. spring, 18. fixing plate, 19. placement bracket, 20. mounting frame, 21. double-acting screw, 22. limiting plate, 23. rotating ball, 24. sponge pad. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0022] Example: A precision stamping and separation device for composite materials, such as Figures 1-7As shown, the assembly includes a base 1, a stamping die 2, a mounting bracket 3, a hydraulic rod 4, a stamping frame 5, a guide rod 6, a connecting plate 7, an electric push rod 8, a push plate 9, a discharge frame 10, a first mounting plate 11, a rotating rod 12, a motor 13, a fixing assembly, a placement bracket 19, a mounting frame 20, a two-way lead screw 21, a limiting plate 22, a rotating ball 23, and a sponge pad 24. The stamping die 2 is mounted on the upper part of the base 1, and the mounting bracket 3 is connected to the upper part of the base 1. The hydraulic rod 4 is mounted on the mounting bracket 3, and the lower end of the hydraulic rod 4 is connected to the stamping frame 5. The stamping frame 5 can stamp the composite material. Guide rods 6 are symmetrically slidably connected to the mounting bracket 3, and the two guide rods 6 are fixedly connected to the stamping frame 5. A connecting plate 7 is connected to the rear side of the base 1. The connecting plate 7 supports the electric push rod 8. The electric push rod 8 is mounted on the connecting plate 7. A push plate 9 is connected to the front end of the electric push rod 8. The shape of the push plate 9 fits the stamping die 2. The push plate 9 can push the formed composite material into the discharge frame 10. The discharge frame 10 is connected to the front side of the base 1. The discharge frame 10 is used to collect and store the stamped composite material. The left and right sides of the rear side of the base 1 are symmetrically connected to the first mounting plates 11. The motor 13 is mounted on the rear side of the first mounting plate 11 on the right side. The output shaft of the motor 13 passes through the first mounting plate 11 on the right side and is connected to the rotating rod 12. The rotating rod 12 is used to roll the composite material. The left side of the first mounting plate 11 is connected to the first mounting plate 11 on the right side. A rotating rod 12 is also connected to the front side of the mounting plate 11. A fixing assembly is provided between the two guide rods 6. The fixing assembly includes a second mounting plate 14, a sliding frame 15, a connecting frame 16, a spring 17, and a fixing plate 18. The second mounting plate 14 is connected between the two guide rods 6. The sliding frame 15 is symmetrically slidably connected to the second mounting plate 14. The connecting frame 16 is connected to the lower side of each of the two sliding frames 15. The two connecting frames 16 are provided with placement slots 1601. The fixing plate 18 is slidably connected inside each of the two placement slots 1601. The fixing plate 18 is used to firmly clamp the composite material. Two springs 17 are connected between the connecting frame 16 and the sliding frame 15. The base 1 is symmetrically connected to the two guide rods 6. The system is equipped with a placement rack 19 for laying the unpressed composite material flat. Two mounting frames 20 are connected to the outer sides of each placement rack 19. A two-way screw rod 21 is threaded between the two mounting frames 20 on the same side. The two-way screw rod 21 is used to adjust the position of the limiting plate 22. Two limiting plates 22 are slidably connected to each of the two two-way screw rods 21. The limiting plates 22 are used to restrict the position of the composite material. A rotating ball 23 is connected to the front end of each of the two two-way screw rods 21, which allows the operator to adjust the position of the two-way screw rod 21 by rotating the rotating ball 23. A sponge pad 24 is connected to the lower side of each of the two fixing plates 18. The sponge pad 24 provides a soft contact surface to avoid damaging the surface of the composite material.

[0023] When this device is needed to precisely stamp composite materials, the operator first places a roll of composite material on the left rotating rod 12, then pulls one side of the composite material to the right and winds it onto the right rotating rod 12. During this process, the pulled-out composite material will be laid flat on the two placement racks 19 and the stamping die 2. Next, the operator rotates the two rotating balls 23, which drive the corresponding bidirectional lead screws 21 to rotate, thereby driving the two limiting plates 22 on them to move inward. When the two limiting plates 22 move to contact the composite material, they restrict the composite material. After the composite material is restricted, the two rotating balls 23 are no longer rotated. Then, the hydraulic rod 4 is activated, which drives the stamping frame 5 to move downward. The movement of the stamping frame 5 drives the two guide rods 6 and all their components to move downward. During the stamping process of the stamping frame 5, the two fixing plates 18 first contact the composite material and firmly clamp it to ensure that the composite material will not be displaced during the stamping process. As the stamping frame 5 continues to move downward, the stamping frame 5 contacts the composite material and precisely stamps it. At the same time, the second... The mounting plate 14 moves downward along the two sliding frames 15, and the four springs 17 are compressed to enhance the reinforcement effect on the two fixed plates 18, ensuring the stability of the composite material. After the composite material is stamped, the hydraulic rod 4 drives the stamping frame 5 and all its components to move upward. During this process, the two fixed plates 18 disengage from the composite material. After the hydraulic rod 4 and all its components move to the initial position, the hydraulic rod 4 is turned off, and the electric push rod 8 is started. The electric push rod 8 drives the push plate 9 to move forward. The push plate 9 moves to contact the formed composite material and pushes it forward until the formed composite material is pushed into the discharge frame 10 for easy collection. Then the electric push rod 8 drives the push plate 9 to move backward. After the push plate 9 moves to the initial position, the electric push rod 8 is turned off, and then the motor 13 is started. The output shaft of the motor 13 drives the rotating rod 12 on the right to rotate. The rotating rod 12 on the right moves the composite material to the right. When the unstamped composite material moves above the stamping die 2, the motor 13 is turned off. The above operation is repeated until all composite materials are stamped.

[0024] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A precision stamping and separation device for composite materials, characterized in that, The components include a base (1), a stamping die (2), a mounting bracket (3), a hydraulic rod (4), a stamping frame (5), a guide rod (6), a connecting plate (7), an electric push rod (8), a push plate (9), a discharge frame (10), a first mounting plate (11), a rotating rod (12), a motor (13), a fixing assembly, and a placement bracket (19). The stamping die (2) is mounted on the upper part of the base (1), and the mounting bracket (3) is mounted on the upper part of the base (1). The hydraulic rod (4) is mounted on the mounting bracket (3), and the stamping frame (5) is connected to the lower end of the hydraulic rod (4). The guide rods (6) are symmetrically slidably connected to the front and rear of the mounting bracket (3). The rear side of the base (1) is fixedly connected to... A connecting plate (7) is connected, an electric push rod (8) is installed on the connecting plate (7), a push plate (9) is connected to the front end of the electric push rod (8), a discharge frame (10) is fixedly connected to the front side of the base (1), a first mounting plate (11) is symmetrically installed on the rear side of the base (1), a motor (13) is installed on the rear side of the first mounting plate (11) on the right side, the output shaft of the motor (13) passes through the first mounting plate (11) on the right side and is connected to a rotating rod (12), a rotating rod (12) is also connected to the front side of the first mounting plate (11) on the left side, a fixing component is set between the two guide rods (6), and a placement rack (19) is symmetrically fixedly connected to the upper side of the base (1).

2. The precision stamping and separation equipment for composite materials as described in claim 1, characterized in that, The fixing assembly includes a second mounting plate (14), a sliding frame (15), a connecting frame (16), a spring (17), and a fixing plate (18). The second mounting plate (14) is installed between the two guide rods (6). The sliding frames (15) are symmetrically slidably connected to the second mounting plate (14). The connecting frames (16) are fixedly connected to the lower side of the two sliding frames (15). The two connecting frames (16) are provided with placement slots (1601). The fixing plates (18) are slidably connected to the two placement slots (1601). Two springs (17) are provided between the connecting frame (16) and the sliding frame (15).

3. The precision stamping and separation equipment for composite materials as described in claim 2, characterized in that, It also includes a mounting frame (20), a two-way screw (21) and a limiting plate (22). Two mounting frames (20) are fixedly connected to the outside of the two placement frames (19). Two two-way screws (21) are threaded between the two mounting frames (20) on the same side. Two limiting plates (22) are slidably connected to the two two-way screws (21).

4. The precision stamping and separation equipment for composite materials as described in claim 3, characterized in that, It also includes a rotating ball (23), and the front ends of the two bidirectional lead screws (21) are fixedly connected to the rotating ball (23).

5. The precision stamping and separation equipment for composite materials as described in claim 4, characterized in that, It also includes a sponge pad (24), and the sponge pad (24) is fixedly connected to the underside of both fixing plates (18).

6. The precision stamping and separation equipment for composite materials as described in claim 5, characterized in that, The shape of the push plate (9) is designed to fit the stamping die (2).

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