Efficient mixing device for refractory material processing

By using a servo motor-driven threaded rod and an electromagnet in conjunction with an infrared identifier, the mold of the refractory brick processing device can be adjusted, solving the problem of multi-size processing caused by fixed molds and improving processing flexibility and efficiency.

CN223863975UActive Publication Date: 2026-02-03ANSHAN SHENGCHEN REFRACTORIES LTD CO
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Patent Information

Application Number
CN202422804095.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2026-02-03
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing refractory brick processing equipment uses molds of fixed sizes that cannot be adjusted, making it difficult to process refractory bricks of different sizes.

Method used

A servo motor drives the threaded rod to move the threaded block and the electric telescopic rod. Combined with an electromagnet and an infrared detector, the mold is adjustable. The electromagnet attracts the movement of the block and the movable plate, which, in conjunction with the hydraulic rod and the baffle, forms the required brick shape, enabling multi-size processing.

Benefits of technology

It achieves adjustable mold size, enabling the processing of refractory bricks of different sizes, thus improving processing efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refractory brick processing, in particular to an efficient mixing device for refractory material processing, which comprises a bottom die, the bottom of the bottom die is connected with a base through a bolt, the top of the bottom die is covered with a gland, the top of the gland is welded with a connecting seat, and the bottom of the bottom die is provided with a mounting groove. And the front side of the bottom mold communicates with a fixed shell. The transmission shaft of the servo motor drives the threaded rod to rotate, the threaded rod drives the threaded block, the electric telescopic rod, the electromagnet, the supporting seat and the infrared identification instrument to do transverse movement, and the electric telescopic rod does telescopic movement to drive the electromagnet, the supporting seat and the infrared identification instrument to do front-back movement. The electromagnet and the infrared recognition instrument are made to be close to the attraction block and the recognition paste, the pressing cover is installed at the pressing position of the pressing mechanism through the connecting base, the material in the groove body is pressed downwards through the pressing cover, and the material in the groove body is pressed and formed.
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Description

Technical Field

[0001] This utility model relates to the field of refractory brick processing technology, specifically to a high-efficiency mixing device for refractory material processing. Background Technology

[0002] Refractory materials are generally divided into two types: unshaped refractory materials and shaped refractory materials. When processing refractory bricks, molds are usually required for mixing.

[0003] A search revealed that the announcement number is CN215903692U, and the name is "A molding device for producing refractory bricks for buildings, including a base plate." Research and analysis revealed that although it has the advantage of preventing residual air inside the refractory bricks from reducing their quality in subsequent use, it also has the following disadvantages to some extent.

[0004] For example, the mold size is fixed during the use of this device, which makes it inconvenient to adjust the mold size, process refractory bricks of different sizes, and use them normally. In order to solve the above technical problems, we have designed a high-efficiency mixing device for refractory material processing. Utility Model Content

[0005] The purpose of this utility model is to provide a high-efficiency mixing device for refractory material processing, which has the advantage of adjustable size. It solves the problem that the mold size is fixed during the use of the device, which is inconvenient to adjust the mold size, not convenient to process refractory bricks of different sizes, and not convenient for people to use normally.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency mixing device for refractory material processing, comprising a bottom mold, a base connected to the bottom of the bottom mold by bolts, a pressure cover on the top of the bottom mold, a connecting seat welded to the top of the pressure cover, an installation groove on the bottom of the bottom mold, a fixed shell connected to the front side of the bottom mold, servo motors connected to both sides of the fixed shell by bolts, a threaded rod fixedly sleeved on the drive shaft of the servo motor, a threaded block threaded on the surface of the threaded rod, an electric telescopic rod connected to the rear side of the threaded block by bolts, an electromagnet connected to the rear side of the electric telescopic rod by bolts, a groove on the top of the bottom mold, a hydraulic rod penetrating through the front side of the bottom mold, a baffle connected to the rear side of the hydraulic rod by bolts, and an adjustment assembly on the rear side of the bottom mold, the adjustment assembly including a mounting plate.

[0007] Preferably, the adjustment assembly includes a movable plate, the front side of which extends into the inner cavity of the groove, the rear side of which is welded to the mounting plate, and the front side of the mounting plate is respectively inlaid with suction blocks.

[0008] Preferably, the surface of the movable plate is slidably connected to the bottom mold, and an identification sticker is embedded on the front side of the mounting plate.

[0009] Preferably, the bottom of the pressure cap is inlaid with a protective pad, and the protective pad is made of tungsten carbide hard alloy.

[0010] Preferably, the inner cavity of the mounting groove is bolted to a partition block, and the opposite side of the threaded rod is rotatably connected to the partition block.

[0011] Preferably, the top of the electromagnet is bolted to a support base, and the top of the support base is bolted to an infrared detector.

[0012] Preferably, a positioning plate is welded to the top of the base, and the rear side of the mounting plate contacts the positioning plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model uses a servo motor's drive shaft to rotate a threaded rod, which in turn drives a threaded block, an electric telescopic rod, an electromagnet, a support base, and an infrared identifier to move laterally. The electric telescopic rod's telescopic movement drives the electromagnet, support base, and infrared identifier to move back and forth, bringing the electromagnet and infrared identifier closer to the attraction block and the identification sticker. The infrared identifier and the identification sticker position the electromagnet. After the electromagnet is adjusted to the appropriate position, it generates magnetic force to attract the attraction block. The electric telescopic rod's retraction drives the electromagnet, a movable plate, a mounting plate, and the attraction block to move back and forth. The hydraulic rod moves the baffle back and forth, bringing the front side of the movable plate into contact with the baffle. The baffle and the movable plate together form a refractory brick shape.

[0015] 2. This utility model uses a connecting seat to install the pressure plate in the lowering position of the pressure mechanism. The pressure plate presses down on the material in the tank, molding the material into shape. After molding, the pressure plate is lifted, and then the workers can remove the refractory bricks from the tank. Attached Figure Description

[0016] Figure 1 This is an isometric view of the structure of this utility model;

[0017] Figure 2 This is a perspective view of the fixing shell and infrared recognition device of this utility model;

[0018] Figure 3 This is a perspective view of the base mold and identification sticker of this utility model;

[0019] Figure 4 This is a perspective view of the cover and connecting seat of this utility model.

[0020] In the diagram: 1. Bottom mold; 2. Base; 3. Pressure cap; 4. Connecting seat; 5. Mounting groove; 6. Fixed shell; 7. Servo motor; 8. Threaded rod; 9. Spacer; 10. Threaded block; 11. Electric telescopic rod; 12. Electromagnet; 13. Support seat; 14. Infrared recognition device; 15. Groove; 16. Hydraulic rod; 17. Baffle; 18. Movable plate; 19. Mounting plate; 20. Suction block; 21. Identification sticker; 22. Adjustment component. Detailed Implementation

[0021] Please see Figures 1-4 A high-efficiency mixing device for refractory material processing includes a bottom mold 1, a base 2 bolted to the bottom of the bottom mold 1, a pressure cover 3 on the top of the bottom mold 1, a connecting seat 4 welded to the top of the pressure cover 3, an installation groove 5 at the bottom of the bottom mold 1, a fixed shell 6 connected to the front of the bottom mold 1, servo motors 7 bolted to both sides of the fixed shell 6, a threaded rod 8 fixedly sleeved on the drive shaft of the servo motor 7, a threaded block 10 threaded on the surface of the threaded rod 8, an electric telescopic rod 11 bolted to the rear of the threaded block 10, an electromagnet 12 bolted to the rear of the electric telescopic rod 11, a groove 15 at the top of the bottom mold 1, a hydraulic rod 16 penetrating through the front of the bottom mold 1, a baffle 17 bolted to the rear of the hydraulic rod 16, and an adjustment assembly 22 on the rear of the bottom mold 1, the adjustment assembly 22 including a mounting plate 19.

[0022] Please see Figure 1 and Figure 3 The adjustment component 22 includes a movable plate 18. The front side of the movable plate 18 extends into the inner cavity of the groove 15. The rear side of the movable plate 18 is welded to the mounting plate 19. Attraction blocks 20 are embedded in the front side of the mounting plate 19. By setting the attraction blocks 20, the electromagnet 12 can attract the mounting plate 19, which can facilitate the mounting plate 19 and the movable plate 18 to move back and forth.

[0023] Please see Figure 3 The surface of the movable plate 18 is slidably connected to the bottom mold 1. The front side of the mounting plate 19 is inlaid with an identification sticker 21. By setting the identification sticker 21 and the infrared identifier 14, the position of the electromagnet 12 can be easily located, and the movable plate 18 that needs to be moved can be easily moved.

[0024] Please see Figure 1 The bottom of the pressure cap 3 is inlaid with a protective pad. By setting the protective pad, the connection between the bottom mold 1 and the pressure cap 3 can be easily protected, and the pressure cap 3 can be effectively prevented from being damaged. The protective pad is made of tungsten carbide hard alloy.

[0025] Please see Figure 1 and Figure 2The inner cavity of the mounting groove 5 is connected to a partition 9 by bolts. By setting the partition 9, the threaded rod 8 can be positioned and rotated stably. The opposite side of the threaded rod 8 is rotatably connected to the partition 9.

[0026] Please see Figure 1 The top of the electromagnet 12 is connected to a support base 13 by bolts, and the top of the support base 13 is connected to an infrared identifier 14 by bolts. By setting the support base 13 and the infrared identifier 14, it is easy to identify the identification sticker 21 and to locate the position of the electromagnet 12.

[0027] Please see Figure 1 A positioning plate is welded to the top of the base 2. By setting the positioning plate, the mounting plate 19 can be blocked, which can effectively prevent the movable plate 18 from sliding out of the bottom mold 1. The rear side of the mounting plate 19 is in contact with the positioning plate.

[0028] In use, the device is controlled by an external controller. The drive shaft of the servo motor 7 drives the threaded rod 8 to rotate. The threaded rod 8 then drives the threaded block 10, the electric telescopic rod 11, the electromagnet 12, the support base 13, and the infrared identifier 14 to move laterally. The telescopic movement of the electric telescopic rod 11 drives the electromagnet 12, the support base 13, and the infrared identifier 14 to move back and forth, bringing the electromagnet 12 and the infrared identifier 14 closer to the attraction block 20 and the identification sticker 21. The infrared identifier 14 and the identification sticker 21 locate the position of the electromagnet 12. After adjusting the electromagnet 12 to the appropriate position, the device is then activated by the electric... Magnet 12 generates magnetic force to attract attraction block 20. The electric telescopic rod 11 retracts, causing electromagnet 12, movable plate 18, mounting plate 19 and attraction block 20 to move back and forth. The hydraulic rod 16 moves baffle 17 back and forth, so that the front side of movable plate 18 contacts baffle 17. Baffle 17 and movable plate 18 form the shape of refractory brick. The pressure cover 3 is installed in the lower pressing position of the middle pressing mechanism through connecting seat 4. The pressure cover 3 presses down on the material in tank 15, pressing the material in tank 15 into shape. After forming, the pressure cover 3 is lifted, and then the worker can take the refractory brick out of tank 15.

[0029] In summary, this efficient mixing device for refractory material processing solves the problems of fixed mold sizes, difficulty in adjusting mold sizes, inconvenience in processing refractory bricks of different sizes, and inconvenience for normal use during the operation of the device, through baffle 17, movable plate 18, mounting plate 19, suction block 20, identification sticker 21, and adjustment component 22.

Claims

1. A high-efficiency mixing apparatus for refractory material processing, comprising a bottom mold (1), characterized in that: The bottom of the bottom mold (1) is bolted to a base (2). The top of the bottom mold (1) is covered with a pressure cap (3). A connecting seat (4) is welded to the top of the pressure cap (3). An installation groove (5) is opened at the bottom of the bottom mold (1). A fixed shell (6) is connected to the front side of the bottom mold (1). Servo motors (7) are bolted to both sides of the fixed shell (6). A threaded rod (8) is fixedly sleeved on the drive shaft of the servo motor (7). A threaded block is threadedly sleeved on the surface of the threaded rod (8). (10) An electric telescopic rod (11) is bolted to the rear side of the threaded block (10), and an electromagnet (12) is bolted to the rear side of the electric telescopic rod (11). A groove (15) is provided on the top of the bottom mold (1). A hydraulic rod (16) is provided through the front side of the bottom mold (1). A baffle (17) is bolted to the rear side of the hydraulic rod (16). An adjustment assembly (22) is provided on the rear side of the bottom mold (1). The adjustment assembly (22) includes a mounting plate (19).

2. The high-efficiency mixing device for refractory material processing according to claim 1, characterized in that: The adjustment assembly (22) includes a movable plate (18), the front side of which extends into the inner cavity of the groove (15), the rear side of which is welded to the mounting plate (19), and the front side of the mounting plate (19) is respectively inlaid with suction blocks (20).

3. The high-efficiency mixing device for refractory material processing according to claim 2, characterized in that: The surface of the movable plate (18) is slidably connected to the bottom mold (1), and an identification sticker (21) is embedded on the front side of the mounting plate (19).

4. The high-efficiency mixing device for refractory material processing according to claim 1, characterized in that: The bottom of the pressure cap (3) is inlaid with a protective pad, which is made of tungsten carbide hard alloy.

5. The high-efficiency mixing device for refractory material processing according to claim 1, characterized in that: The inner cavity of the mounting groove (5) is connected to a partition block (9) by bolts, and the opposite side of the threaded rod (8) is rotatably connected to the partition block (9).

6. The high-efficiency mixing device for refractory material processing according to claim 1, characterized in that: The top of the electromagnet (12) is bolted to a support base (13), and the top of the support base (13) is bolted to an infrared detector (14).

7. The high-efficiency mixing device for refractory material processing according to claim 1, characterized in that: A positioning plate is welded to the top of the base (2), and the rear side of the mounting plate (19) contacts the positioning plate.

Citation Information

Patent Citations

  • Forming device for production of building refractory bricks

    CN215903692U