Porcelain clay mixing and stirring device
By introducing a rubber scraper and cleaning brush structure into the porcelain clay mixing and stirring device, the problem of porcelain clay adhering to the inner wall is solved, the full utilization of raw materials and the clean monitoring of the mixing process are realized, production costs are reduced and product quality is improved.
Patent Information
- Application Number
- CN202423271809.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-30
AI Technical Summary
When existing porcelain clay mixing and stirring devices are in operation, porcelain clay tends to adhere to the inner wall of the mixing container, resulting in raw material waste and quality problems in subsequent batches.
A porcelain clay mixing and stirring device was designed, which adopts a combination structure of rubber scraper and cleaning brush. The motor drives the bushing to rotate the bracket and rubber scraper to scrape off the porcelain clay on the inner wall, and the observation mirror is cleaned by the cooperation of the pump cylinder and rubber plug.
Effectively scraping away the inner wall slurry maximizes the use of raw materials, reduces production costs, minimizes the impact of inner wall residue on subsequent batches, and ensures real-time monitoring of the mixing process.
Smart Images
Figure CN223864011U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic production technology, and in particular relates to a porcelain clay mixing and stirring device. Background Technology
[0002] In the field of ceramic production, the mixing and stirring of porcelain clay is one of the key processes to ensure the quality of ceramic products. However, existing porcelain clay mixing and stirring devices have many problems in practical applications.
[0003] When existing mixing devices are in operation, porcelain clay tends to adhere to the inner wall of the mixing container. The residual porcelain clay not only wastes raw materials, but also affects the quality of subsequent batches of porcelain clay due to accumulation and deterioration. Utility Model Content
[0004] This invention addresses the problem in existing mixing devices where porcelain clay easily adheres to the inner wall of the mixing container during operation. This residual porcelain clay not only wastes raw materials but also affects the quality of subsequent batches due to accumulation and deterioration. The following technical solution is proposed:
[0005] A porcelain clay mixing and stirring device includes: a mixing tank, a lid fixedly installed on the top of the mixing tank, a motor fixedly installed at the center of the top of the lid, a drive shaft fixedly installed at one end of the output shaft of the motor, a bushing fixedly installed on the outer surface of the drive shaft, brackets symmetrically welded on the outer surface of the bushings, rubber scrapers fixedly installed on one side of each of the two brackets, and cleaning brushes fixedly installed on one side of the top of each of the two brackets.
[0006] A clamp is fixedly installed on the outer surface of the drive shaft at the top of the bushing. A washer is provided on the inner wall of the clamp. A cam is welded to one side of the outer surface of the clamp. A pump cylinder is fixedly installed at the bottom of the vessel cover. A rubber plug is movably installed inside the pump cylinder. A plug rod is fixedly installed on one side of the rubber plug.
[0007] As a preferred embodiment of the above technical solution, a connecting plate is fixedly installed at the bottom of the two cleaning brushes, and corner brackets are fixedly installed on both sides of the bottom of the connecting plate by welding. One end of each corner bracket is fixedly installed at both ends of one side of the bracket, and the corner brackets are tightened and fixed to the cleaning brushes by bolts.
[0008] As a preferred embodiment of the above technical solution, a T-shaped groove is provided inside one side of each of the two brackets, and an opening is provided at the top of both sides of each of the two brackets.
[0009] As a preferred embodiment of the above technical solution, one end of the rubber scraper has vertical grooves, the insertion bracket part of the rubber scraper is T-shaped, and arc-shaped rings are provided at both ends of the rubber scraper at the edge of the T-shaped groove.
[0010] As a preferred embodiment of the above technical solution, a spring is provided in the inner part of the pump cylinder body, one end of the spring is connected to the top end of the pump cylinder body, and the other end of the spring is connected to the top end of the rubber plug.
[0011] As a preferred embodiment of the above technical solution, a screw is installed on the internal thread of one side of the clamp, and nuts are movably installed on the outer surfaces of both ends of the screw.
[0012] The beneficial effects of this utility model are as follows:
[0013] (1) It can effectively scrape off the porcelain mud adhering to the inner wall of the mixing device, maximize the use of raw materials, reduce production costs, and reduce the impact of porcelain mud residue on subsequent batches of mixing.
[0014] (2) The jet cleaning device can remove dirt from the observation glass in time, so that the operator can monitor the stirring process in real time. Attached Figure Description
[0015] Figure 1 The diagram shown is a structural schematic of a porcelain clay mixing and stirring device in Example 1;
[0016] Figure 2 The diagram shown is a schematic of the installation structure of the cleaning brush in Example 1;
[0017] Figure 3 The diagram shown is a schematic of the bracket installation structure in Embodiment 1;
[0018] Figure 4 The diagram shown is a schematic of the installation structure of the pump cylinder in Embodiment 1;
[0019] Figure 5 The example shown is from embodiment 1. Figure 3 Schematic diagram of the structure of region A in the middle;
[0020] Figure 6 The example shown is from embodiment 1. Figure 2 Schematic diagram of the structure of region B in the middle;
[0021] In the diagram: 1. Mixing tank; 2. Lid; 3. Motor; 4. Drive shaft; 5. Bushing; 6. Bracket; 7. Rubber scraper; 8. Angle bracket; 9. Cleaning brush; 10. Pump cylinder body; 11. Rubber plug; 12. Plug rod; 13. Washer; 14. Clamp; 15. Connecting plate; 16. Cam; 17. Spring. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0023] Example 1
[0024] This utility model provides a porcelain clay mixing and stirring device, such as... Figures 1 to 6 As shown, it includes a mixing tank 1, a lid 2 fixedly installed on the top of the mixing tank 1, a motor 3 fixedly installed at the center of the top of the lid 2, a drive shaft 4 fixedly installed at one end of the output shaft of the motor 3, a bushing 5 fixedly installed on the outer surface of the drive shaft 4, brackets 6 symmetrically welded on the outer surface of the bushing 5, rubber scrapers 7 fixedly installed on one side of each of the two brackets 6, and cleaning brushes 9 fixedly installed on one side of the top of each of the two brackets 6.
[0025] A clamp 14 is fixedly installed on the outer surface of the drive shaft 4 at the top of the bushing 5. A washer 13 is provided on the inner wall of the clamp 14. A cam 16 is welded to one side of the outer surface of the clamp 14. A pump cylinder 10 is fixedly installed at the bottom of the vessel cover 2 at the observation window opening of the vessel cover 2. A rubber plug 11 is movably installed inside the pump cylinder 10. A plug rod 12 is fixedly installed on one side of the rubber plug 11.
[0026] like Figure 2 and 4 As shown, connecting plates 15 are fixedly installed at the bottom of the two cleaning brushes 9. Angle brackets 8 are fixedly installed on both sides of the bottom of the connecting plates 15 by welding. One end of the two angle brackets 8 is fixedly installed on both ends of one side of the bracket 6. The angle brackets 8 and the cleaning brushes 9 are fixedly tightened with bolts. The angle brackets 8 can firmly fix the cleaning brushes 9 on the bracket 6 and prevent the cleaning brushes 9 from loosening or shifting due to vibration or other factors during the operation of the stirring device.
[0027] like Figure 2 and 3 As shown, each of the two brackets 6 has a T-shaped groove on one side and an opening at the top of each side. The rubber scraper 7 is inserted into the T-shaped groove through the opening, which facilitates fixing the rubber scraper 7 and making it easy to replace the rubber scraper 7.
[0028] like Figure 3 and 4 As shown, the surface of one end of the rubber scraper 7 has vertical grooves, and the insertion bracket 6 of the rubber scraper 7 is T-shaped. The two ends of the rubber scraper 7 are provided with arc-shaped rings at the edges of the T-shaped groove. The vertical grooves can increase the friction and make it easier to scrape thicker porcelain clay. The arc-shaped rings prevent porcelain clay from entering the interior of the T-shaped groove, and the residual porcelain clay will cause porcelain clay to accumulate.
[0029] like Figure 2 and 5 As shown, a spring 17 is provided inside the pump cylinder body 10. One end of the spring 17 is connected to the top end of the pump cylinder body 10, and the other end of the spring 17 is connected to the top end of the rubber plug 11, so that the plug rod 12 can be reset after being squeezed into the pump cylinder body 10, and the squeezing motion can be repeated.
[0030] like Figure 2 and3 As shown, a screw is installed on the internal thread of one side of the clamp 14, and nuts are movably installed on the outer surfaces of both ends of the screw. By tightening the nuts, the clamp 14 can be tightly fitted to the drive shaft 4, thus playing a fixing role.
[0031] Working principle: When the device is running, motor 3 drives drive shaft 4 to rotate, drive shaft 4 drives bushing 5 to rotate, bushing 5 drives bracket 6 to rotate, rubber scrapers 7 on one side of the two brackets 6 rub against the inner wall of mixing tank 1, scraping off the residual porcelain sludge on the inner wall. The porcelain sludge flows along the rubber scraper 7 towards the T-shaped groove. When it passes the arc ring, it is blocked and continues to flow into the T-shaped groove. The cleaning brush 9 at the top of the bracket 6 wipes off the porcelain sludge adhering to the observation glass when it passes the bottom of the lid 2. Drive shaft 4 drives clamp 14 to rotate, clamp 14 drives cam 16 to rotate. When cam 16 passes the bottom of lid 2... When the observation lens is opened, the cam 16 causes the plunger 12 to slide along the cam 16 from the lowest point of the radius of the cam 16 to the maximum point of the radius of the cam 16. During this process, the cam 16 moves the plunger 12 linearly into the pump cylinder 10. The plunger 12 pushes the rubber plug 11, and the rubber plug 11 pushes the spring 17. The spring 17 is compressed, which causes the air in the pump cylinder 10 to be squeezed and sprayed into the observation lens through the small hole on the pump cylinder 10, thus cleaning the observation lens a second time. When the plunger 12 leaves the range of the cam 16, the spring 17 loses the compressive force and automatically resets. The spring 17 pushes the plunger 12 back to its original position.
[0032] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A porcelain clay mixing and stirring device, characterized in that, include: A mixing tank (1) is fixedly installed with a lid (2) at the top of the mixing tank (1). A motor (3) is fixedly installed at the center of the top of the lid (2). A drive shaft (4) is fixedly installed at one end of the output shaft of the motor (3). A bushing (5) is fixedly installed on the outer surface of the drive shaft (4). A bracket (6) is symmetrically welded on the outer surface of the bushing (5). A rubber scraper (7) is fixedly installed on one side of each of the two brackets (6). A cleaning brush (9) is fixedly installed on one side of the top of each of the two brackets (6). A clamp (14) is fixedly installed on the outer surface of the drive shaft (4) at the top of the bushing (5). A washer (13) is provided on the inner wall of the clamp (14). A cam (16) is welded to one side of the outer surface of the clamp (14). A pump cylinder body (10) is fixedly installed at the bottom of the inner wall of the kettle cover (2). A rubber plug (11) is movably installed inside the pump cylinder body (10). A plug rod (12) is fixedly installed on one side of the rubber plug (11).
2. The porcelain clay mixing and stirring device according to claim 1, characterized in that, A connecting plate (15) is fixedly installed at the bottom of the two cleaning brushes (9). Angle brackets (8) are fixedly installed on both sides of the bottom of the connecting plate (15) by welding. One end of the two angle brackets (8) is fixedly installed on both ends of one side of the bracket (6). The angle brackets (8) and the cleaning brushes (9) are fixedly tightened by bolts.
3. The porcelain clay mixing and stirring device according to claim 1, characterized in that, Both of the brackets (6) have T-shaped grooves on one side, and the top of the T-shaped grooves on both sides of the brackets (6) have openings.
4. The porcelain clay mixing and stirring device according to claim 1, characterized in that, The surface of one end of the rubber scraper (7) has vertical grooves. The insertion bracket (6) part of the rubber scraper (7) is T-shaped. Arc-shaped rings are provided at the two ends of the center of the rubber scraper (7) at the edge of the T-shaped groove.
5. The porcelain clay mixing and stirring device according to claim 1, characterized in that, A spring (17) is provided inside the pump cylinder body (10). One end of the spring (17) is connected to the top of the pump cylinder body (10), and the other end of the spring (17) is connected to the top of the rubber plug (11).
6. The porcelain clay mixing and stirring device according to claim 1, characterized in that, The clamp (14) has a screw thread installed on one side, and nuts are movably installed on the outer surfaces of both ends of the screw.