Glued steel wire cooling water tank

Abstract

The utility model provides a gummed steel wire cooling water tank which comprises a main tank body, a first partition plate, a second partition plate and a third partition plate are fixedly installed in the main tank body, the heights of the first partition plate, the second partition plate and the third partition plate are sequentially increased from left to right, and wire guide wheels are installed on the tops of the first partition plate, the second partition plate and the third partition plate in a butt joint mode. The interior of the main tank body is divided into a first cooling cavity, a second cooling cavity, a third cooling cavity and a fourth cooling cavity through a first partition plate, a second partition plate and a third partition plate, an auxiliary tank body is fixedly installed on the rear side of one side of the main tank body, a cover plate is movably installed at the top of the auxiliary tank body, and a water blowing assembly extending into the auxiliary tank body is installed at the bottom of the cover plate in a butt joint mode. The cooling water is subjected to stepped diversion cooling through the four groups of cooling cavities in the main tank body, so that the sectional cooling operation on the steel wire is realized, the cooling effect reduction caused by consistent temperature of the cooling water in the tank body is avoided, and the cooling tank is more remarkable and effective compared with the traditional cooling tank.

Description

Technical Field

[0001] This utility model relates to the field of steel wire processing technology, specifically to a cooling water tank for coated steel wire. Background Technology

[0002] Rubber-coated steel wire is a type of steel wire with a surface coated with rubber or plastic. Its core advantage lies in the significant improvement in the mechanical properties of rubber products through the combination of the coating and the steel wire. Rubber-coated steel wire not only provides excellent tensile strength and rigidity to the steel core but also greatly improves the wear resistance, fatigue resistance, and service life of rubber products. Therefore, it is widely used in industrial fields such as tires, conveyor belts, and rubber hoses.

[0003] In the production process of coated steel wire, the coated steel wire needs to be cooled and cured in a water tank. This step is a key link to ensure coating quality, improve product performance and production efficiency. Through rapid and uniform cooling, the coating can be tightly bonded to the steel wire, thereby enhancing the overall performance of the coated steel wire.

[0004] However, existing cooling water tanks have the following drawbacks in actual operation;

[0005] However, existing water tanks have defects during operation:

[0006] 1. Most existing water tanks adopt a single-tank structure. After the cooling water is injected, it can achieve a good cooling effect in the initial stage, but as time goes by, the water temperature gradually rises, resulting in a decrease in cooling efficiency, which affects the curing quality of the coating and production efficiency.

[0007] 2. After the steel wire cools and solidifies, its surface will be covered with a lot of water stains. This not only increases the difficulty of subsequent processing, but may also interfere with the collection and storage process, affecting the overall quality of the product.

[0008] Therefore, this application proposes a coated steel wire cooling water tank. Utility Model Content

[0009] To address the shortcomings of existing technologies, this utility model provides a coated steel wire cooling water tank, which solves the problems mentioned in the background art.

[0010] To achieve the above objectives, this utility model provides the following technical solution:

[0011] A steel wire cooling water tank with adhesive coating includes a main tank body. Inside the main tank body, partitions one, two, and three are fixedly installed, with the heights of partitions one, two, and three increasing sequentially from left to right. Guide wheels are installed at the top of partitions one, two, and three. The main tank body is divided into cooling chamber one, cooling chamber two, cooling chamber three, and cooling chamber four by partitions one, two, and three. The bottom of each cooling chamber is fixedly equipped with… Equipped with two sets of second guide wheels, a secondary tank is fixedly installed on the rear side of one side of the main tank. A cover plate is movably installed on the top of the secondary tank, and a water blowing assembly extending into the secondary tank is installed at the bottom of the cover plate. The water blowing assembly includes an air nozzle, an annular tube, a connector, and an air guide pipe. Two sets of connectors extending into the secondary tank are installed at the top of the cover plate. An annular tube is installed at the bottom of the connector, and an air nozzle is installed inside the annular tube. The air guide pipe is installed at the top of the connectors.

[0012] Furthermore, a wire inlet assembly is installed on the front side of the main tank. The wire inlet assembly includes a wire inlet cavity, a wire inlet port, and a wire inlet wheel. The wire inlet cavity is fixedly installed on the front side of the main tank. A wire inlet port is provided on the front side of the wire inlet cavity. A wire inlet wheel is installed inside the wire inlet port.

[0013] Furthermore, the drainage assembly includes a first manual valve, a drain connector, a branch pipe, a second manual valve, and a main pipe. Four sets of drain connectors are installed at the bottom of the main tank, and the four sets of drain connectors are respectively connected to cooling chamber one, cooling chamber two, cooling chamber three, and cooling chamber four. The bottom ends of the drain connectors are connected to the main pipe, and the ends of the main pipe are connected to the branch pipe. The first manual valve and the second manual valve are respectively installed on the main pipe and the branch pipe.

[0014] Furthermore, a top cover is fixedly installed on the top of the main tank, and a water inlet connector is installed on the top of the top cover, with the bottom end of the water inlet connector connected to the cooling cavity.

[0015] Furthermore, a handle is fixedly installed on the top of the cover plate, a cable outlet wheel is fixedly installed on the side of the handle, a connecting cable outlet is provided on the sub-tank above the cable outlet wheel, and a connecting drain head is connected to the bottom of the sub-tank.

[0016] Furthermore, a connecting wire port is provided between the cooling chamber four and the sub-tank body, and an output wheel is installed inside the wire port. A first guide wheel is fixedly installed at the bottom of the sub-tank body.

[0017] This invention provides a coated steel wire cooling water tank. Compared with the prior art, it has the following advantages:

[0018] The cooling water is cooled in a stepped manner through four sets of cooling chambers in the main tank, which realizes segmented cooling of the steel wire and avoids the cooling effect from decreasing due to uniform cooling water temperature in the tank. It is more effective than traditional cooling tanks.

[0019] The water blowing component in the secondary tank enables water blowing on the steel wire, ensuring that the cooled steel wire is dehydrated and preventing the steel wire from carrying cooling water that could affect subsequent winding or processing. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 A schematic diagram of the first internal structure of the cooling water tank of this utility model is shown;

[0022] Figure 2 A schematic diagram of the external structure of the cooling water tank of this utility model is shown;

[0023] Figure 3 A schematic diagram of the second internal structure of the cooling water tank of this utility model is shown;

[0024] Figure 4 A schematic diagram of the assembly structure of the water blowing component and the auxiliary tank of this utility model is shown.

[0025] The diagram shows: 1. Main tank; 11. Cooling chamber one; 12. Cooling chamber two; 13. Cooling chamber three; 14. Cooling chamber four; 15. Partition one; 16. Partition two; 17. Partition three; 18. Guide wheel; 19. Guide port; 110. Outlet wheel; 2. Inlet assembly; 21. Inlet chamber; 22. Inlet port; 23. Inlet wheel; 3. Drainage assembly; 31. First manual valve; 32. Drainage connector; 33. Branch pipe; 34. Second manual valve; 35. Main pipe; 4. Top cover; 41. Water inlet connector; 5. Secondary tank; 51. Outlet; 52. Cover plate; 53. Handle; 54. Outlet wheel; 55. Drain head; 6. Water blowing assembly; 61. Air nozzle; 62. Ring pipe; 63. Connecting joint; 64. Air guide pipe; 7. First guide wheel; 8. Second guide wheel. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Example 1

[0028] To address the technical problems in the background section, the following adhesive-coated steel wire cooling water tank is provided:

[0029] Combination Figures 1-4 As shown, the present invention provides a coated steel wire cooling water tank, including a main tank body 1. Partition 1 15, partition 2 16, and partition 3 17 are fixedly installed inside the main tank body 1, with the heights of partition 1 15, partition 2 16, and partition 3 17 increasing sequentially from left to right. Guide wheels 18 are connected to the tops of partition 1 15, partition 2 16, and partition 3 17. The main tank body 1 is divided into cooling chamber 1 11, cooling chamber 2 12, cooling chamber 3 13, and cooling chamber 4 14 by partition 1 15, partition 2 16, and partition 3 17. Two sets of second guide wheels 8 are fixedly installed at the bottom of each of the cooling chambers 1 11, cooling chamber 2 12, cooling chamber 3 13, and cooling chamber 4 14. A secondary tank body 5 is fixedly installed on the rear side of one side of the main tank body 1. A cover plate 52 is movably installed on the top of the secondary tank body 5, and a water blowing assembly 6 extending into the secondary tank body 5 is connected to the bottom of the cover plate 52.

[0030] The water blowing assembly 6 includes an air nozzle 61, an annular tube 62, a connector 63, and an air guide tube 64. Two sets of connectors 63 extending into the sub-tank 5 are installed on the top of the cover plate 52. The annular tube 62 is installed on the bottom of the connector 63, and the air nozzle 61 is installed inside the annular tube 62. The air guide tube 64 is installed on the top of the connectors 63.

[0031] In the above scheme:

[0032] The cooling water is cooled in a stepped manner through four sets of cooling chambers in the main tank 1, which realizes the segmented cooling operation of the steel wire and avoids the cooling effect from decreasing due to the uniform temperature of the cooling water in the tank. It is more effective than traditional cooling tanks.

[0033] The second guide wheel 8 is used to guide the steel wire in the water tank, enabling the steel wire to enter and exit.

[0034] The water blowing component 6 inside the sub-tank 5 enables water blowing operations on the steel wire, ensuring that the cooled steel wire is dehydrated and preventing the steel wire from carrying cooling water that could affect subsequent winding or processing.

[0035] During daily operation, when the steel wire enters the main tank 1, it is guided by the second guide wheel 8 and the guide wheel 18 in the cooling chambers 11, 12, 13, and 14. This interaction causes the steel wire to pass through the cooling chambers. During this process, external cooling water enters the cooling chamber 14. Once the cooling chamber 14 is full, the water is guided through the installation port of the guide wheel 18 into the cooling chamber 13. The steel wire then enters the cooling chamber 11 in sequence. The steel wire first enters the cooling chambers 11, 12, 13, and 14 for segmented cooling. After the steel wire is cooled, it enters the auxiliary tank 5. Air is introduced through the air pipe 64 by the air filling device and then into the annular pipe 62. Finally, the air nozzle 61 in the annular pipe 62 blows air to remove water from the steel wire before it is discharged.

[0036] Example 2

[0037] like Figure 1 and Figure 4 As shown, based on the above embodiments, this embodiment further provides the following:

[0038] In this embodiment, a wire inlet assembly 2 is installed on the front side of the main tank 1. The wire inlet assembly 2 includes a wire inlet cavity 21, a wire inlet port 22, and a wire inlet wheel 23. The wire inlet cavity 21 is fixedly installed on the front side of the main tank 1. The wire inlet port 22 is provided on the front side of the wire inlet cavity 21. The wire inlet wheel 23 is installed inside the wire inlet port 22.

[0039] During this period, the external steel wire will enter the main tank 1 through the inlet assembly 2;

[0040] The steel wire is guided by the wire feed wheel 23 in the wire feed port 22 and enters the wire feed cavity 21, and then enters the main trough 1.

[0041] In this embodiment, the drainage assembly 3 includes a first manual valve 31, a drainage connector 32, a branch pipe 33, a second manual valve 34, and a main pipe 35. Four sets of drainage connectors 32 are installed at the bottom of the main tank 1, and the four sets of drainage connectors 32 are respectively connected to the first cooling chamber 11, the second cooling chamber 12, the third cooling chamber 13, and the fourth cooling chamber 14. The bottom ends of the drainage connectors 32 are connected to the main pipe 35, and the ends of the main pipe 35 are connected to the branch pipe 33. The first manual valve 31 and the second manual valve 34 are respectively installed on the main pipe 35 and the branch pipe 33.

[0042] During this period, the cooling water in cooling chamber 2 12, cooling chamber 3 13, and cooling chamber 4 14 will be guided from right to left and finally enter cooling chamber 1 11. It will then enter branch pipe 33 through drain connector 32 in cooling chamber 1 11. At this time, the drain connector 32 in cooling chamber 2 12, cooling chamber 3 13, and cooling chamber 4 14 is not in a draining state.

[0043] During this period, personnel can adjust the drainage flow of branch pipe 33 in real time through the second manual valve 34. After the water tank is cooled, personnel can open the first manual valve 31 and discharge the cooling water inlet of cooling chamber 2 12, cooling chamber 3 13 and cooling chamber 4 14 through the main pipe 35.

[0044] Example 3

[0045] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:

[0046] In this embodiment, a top cover 4 is fixedly installed on the top of the main tank 1, and a water inlet connector 41 is installed on the top of the top cover 4, and the bottom end of the water inlet connector 41 is connected to the cooling chamber 14.

[0047] During this period, the top cover 4 covers the top inlet of the main tank 1 to prevent external dust from entering the main tank 1 in the processing environment;

[0048] Cooling water is installed and connected to the water inlet connector 41 through the water supply pipe. At that time, external cold water will enter the cooling chamber 14 through the water supply pipe and the water inlet connector 41, and then enter the cooling chamber 11 from the cooling chamber 14.

[0049] In this embodiment, a handle 53 is fixedly installed on the top of the cover plate 52, a cable outlet wheel 54 is fixedly installed on the side of the handle 53, a cable outlet 51 is provided on the sub-tank 5 above the cable outlet wheel 54, and a drain head 55 is connected to the bottom of the sub-tank 5.

[0050] During this period, personnel can use handle 53 to open and close the cover plate 52, which facilitates the operation of the components inside the sub-tank 5;

[0051] Once the steel wire has cooled down, it can be discharged through the outlet 51 and the outlet wheel 54. The steel wire in the secondary tank 5 drips to the bottom under the action of gas and is discharged to the outside through the drain head 55.

[0052] In this embodiment, a connecting wire port 19 is provided between the cooling chamber 4 14 and the sub-tank 5. An output wheel 110 is installed inside the wire port 19, and a first guide wheel 7 is fixedly installed at the bottom inside the sub-tank 5.

[0053] During this process, after the steel wire undergoes final cooling in the cooling chamber 14, it can be guided out through the guide wheel 110 in the wire inlet and enter the sub-trough 5, and then introduced into the first guide wheel 7 to perform water blowing on the steel wire.

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0055] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A steel wire cooling water tank with adhesive coating, characterized in that: The system includes a main tank (1), inside which partitions 1 (15), 2 (16), and 3 (17) are fixedly installed. The heights of partitions 1 (15), 2 (16), and 3 (17) increase sequentially from left to right. Guide wheels (18) are installed at the top of partitions 1 (15), 2 (16), and 3 (17). The main tank (1) is divided into a cooling chamber 1 by partitions 1 (15), 2 (16), and 3 (17). (11), Cooling chamber two (12), Cooling chamber three (13), Cooling chamber four (14), two sets of second guide wheels (8) are fixedly installed at the bottom of the cooling chamber one (11), cooling chamber two (12), cooling chamber three (13), and cooling chamber four (14), a secondary tank (5) is fixedly installed on the rear side of one side of the main tank (1), a cover plate (52) is movably installed on the top of the secondary tank (5), and a water blowing assembly (6) extending into the secondary tank (5) is connected to the bottom of the cover plate (52); The water blowing assembly (6) includes an air nozzle (61), an annular tube (62), a connector (63), and an air guide tube (64). The top of the cover plate (52) is fitted with two sets of connectors (63) extending into the sub-tank (5). The bottom of the connector (63) is fitted with an annular tube (62), and the inside of the annular tube (62) is fitted with an air nozzle (61). The top of the connectors (63) is fitted with an air guide tube (64).

2. The adhesive-coated steel wire cooling water tank according to claim 1, characterized in that: The main tank (1) is connected to the front side of the cable inlet assembly (2). The cable inlet assembly (2) includes a cable inlet cavity (21), a cable inlet (22), and a cable inlet wheel (23). The cable inlet cavity (21) is fixedly installed on the front side of the main tank (1). The cable inlet (22) is provided on the front side of the cable inlet cavity (21). The cable inlet wheel (23) is connected to the inside of the cable inlet (22).

3. The adhesive-coated steel wire cooling water tank according to claim 1, characterized in that: It also includes a drainage assembly (3), which includes a first manual valve (31), a drainage connector (32), a branch pipe (33), a second manual valve (34), and a main pipe (35). Four sets of drainage connectors (32) are installed at the bottom of the main tank (1), and the four sets of drainage connectors (32) are respectively connected to the first cooling chamber (11), the second cooling chamber (12), the third cooling chamber (13), and the fourth cooling chamber (14). The bottom end of the drainage connectors (32) is connected to the main pipe (35), and the end of the main pipe (35) is connected to the branch pipe (33). The first manual valve (31) and the second manual valve (34) are respectively installed on the main pipe (35) and the branch pipe (33).

4. The adhesive-coated steel wire cooling water tank according to claim 2, characterized in that: The top of the main tank (1) is fixedly installed with a top cover (4), and the top of the top cover (4) is connected to a water inlet connector (41), and the bottom end of the water inlet connector (41) is connected to the cooling chamber (14).

5. The adhesive-coated steel wire cooling water tank according to claim 1, characterized in that: A handle (53) is fixedly installed on the top of the cover plate (52), and a wire outlet wheel (54) is fixedly installed on the side of the handle (53). A wire outlet (51) is provided on the sub-tank (5) above the wire outlet wheel (54), and a drain head (55) is connected to the bottom of the sub-tank (5).

6. The adhesive-coated steel wire cooling water tank according to claim 3, characterized in that: A wire inlet (19) is provided between the cooling chamber (14) and the sub-tank (5). A guide wheel (110) is installed inside the wire inlet (19), and a first guide wheel (7) is fixedly installed at the bottom inside the sub-tank (5).

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