Compaction device for waterproof roll production

Abstract

The utility model relates to the technical field of waterproof coiled material production equipment, in particular to a compaction device for waterproof coiled material production, which comprises a base, a first support, a discharging roller, a material passing roller and a compaction mechanism, the upper part of the base is provided with the first support and a second support, and the upper part of the first support is provided with the discharging roller, the material passing roller and a coiled material; the coiled material is connected with a material receiving roller on the second bracket through a compaction mechanism; the compaction mechanism comprises a material passing table, a first extrusion roller, a second extrusion roller, an adjusting block, a screw rod, a fixing rod and a rotating handle, the adjusting block is slidably connected with a sliding strip on the material passing table through sliding grooves in the two sides, a screw hole in the adjusting block is connected with the screw rod, the first extrusion roller is arranged on the upper portion of the adjusting block, and the second extrusion roller is arranged on the lower portion of the first extrusion roller; the fixing rod is arranged on the upper portion of the material passing table, and the through hole of the material passing table is connected with the screw. According to the utility model, the pressing distance can be adjusted as required, and multiple pressing treatments can be realized, so that the pressing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to waterproofing membrane production equipment technical field especially relates to a kind of compactors for waterproofing membrane production. BACKGROUND

[0002] As the key material in building waterproofing engineering, the quality of waterproofing membrane is directly related to the building waterproofing effect and service life. In the production process of waterproofing membrane, effective pressing and compacting of different materials is the core link to ensure the quality of the membrane.

[0003] Currently, the traditional membrane production pressing and compacting process has many drawbacks. On the one hand, some compacting equipment has uneven pressure distribution, resulting in inconsistent pressing degree of each part of the membrane. In the pressing process, a fixed distance compacting method is generally used, and only one pressing treatment can be achieved. In subsequent use, problems such as local delamination and reduced waterproofing performance may occur. On the other hand, the production efficiency of some equipment is low, which cannot meet the growing market demand. At the same time, when dealing with composite of multiple different materials, the adaptability is poor, and the compacting parameters cannot be flexibly adjusted to achieve the best pressing effect. Based on this, we designed a compacting equipment for waterproofing membrane production, which can adjust the pressing distance as needed and achieve multiple pressing treatments, thereby improving the pressing efficiency. SUMMARY

[0004] To solve the technical problems in the background art, the utility model provides a compacting device for waterproofing membrane production, which can adjust the pressing distance as needed and achieve multiple pressing treatments, thereby improving the pressing efficiency.

[0005] The technical implementation scheme of the utility model is as follows:

[0006] A compacting device for waterproofing membrane production includes a base, a first support, a feeding roller, a passing roller and a compacting mechanism. The upper part of the base is provided with a first support and a second support, and the upper part of the first support is provided with a feeding roller, a passing roller and a membrane. The membrane is connected to the receiving roller on the second support through the compacting mechanism. The compacting mechanism includes a passing table, a first extrusion roller, a second extrusion roller, an adjusting block, a screw rod, a fixed rod and a rotating handle. The adjusting block is connected to the sliding bar on the passing table through the sliding grooves on both sides, and the screw hole on the adjusting block is connected to the screw rod. The upper part of the adjusting block is provided with a first extrusion roller, and the lower part of the first extrusion roller is provided with a second extrusion roller. The fixed rod is arranged on the upper part of the passing table, and the through hole of the passing table is connected to the screw rod. The upper part of the screw rod is provided with a rotating handle.

[0007] Optionally, rectangular openings are provided on both sides of the feed table, and a scraper is provided inside the rectangular opening. The scraper is a rectangular cavity structure with an opening at one end and the top. The scraper is movably connected to the through hole in the rectangular opening through the connecting shafts at both ends. A torsion spring is provided at the connection between the connecting shaft and the through hole.

[0008] Optionally, one end of the scraper is provided with a scraping edge, and the scraping edge is connected to the side of the roll material.

[0009] Optionally, one end of the second extrusion roller is provided with a first synchronous pulley, and the first synchronous pulley is connected to a second synchronous pulley on another extrusion roller via a first synchronous belt and a second synchronous belt, respectively.

[0010] Optionally, a motor support is provided at one end of the feed table, and a drive motor is provided on the upper part of the motor support. The output shaft of the drive motor is connected to the extrusion roller through a coupling to form a transmission structure.

[0011] Optionally, the base has a connecting platform at its bottom, and the connecting platform has connecting fasteners.

[0012] This utility model has the following advantages:

[0013] 1. In this utility model, a first support and a second support are provided on the upper part of the base, and a feeding roller, a feeding roller and a taking-up roller are provided on the upper part of the base. The roll material on the feeding roller passes through the compaction mechanism and is connected to the taking-up roller, so as to drive the roll material. The compaction mechanism performs multiple compaction processes on the roll material.

[0014] 2. In this utility model, the first extrusion roller and the second extrusion roller are arranged symmetrically above and below each other, and the first extrusion roller can be raised and lowered under the adjustment of the adjusting block, thereby adjusting the distance between the first extrusion roller and the second extrusion roller. This design is not only suitable for compacting rolls of different thicknesses, but also for multi-stage compaction, thereby improving compaction efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is the front view of the present invention.

[0017] Figure 3 This is a schematic diagram of the compaction mechanism of this utility model.

[0018] Figure 4 This is a schematic diagram of the structure of the first extrusion roller part of this utility model.

[0019] Figure 5 This is a schematic diagram of the scraper of this utility model.

[0020] The meanings of the reference numerals in the figure are as follows: 1-base, 2-first support, 3-feeding roller, 4-passing roller, 5-roll material, 6-compacting mechanism, 601-passing platform, 602-adjusting block, 603-screw, 604-fixed rod, 606-rotating handle, 607-first extrusion roller, 608-first synchronous pulley, 609-first synchronous belt, 610-second synchronous pulley, 611-drive motor, 612-motor support, 613-second extrusion roller, 7-second support, 8-scraper, 9-scraper edge, 10-connecting shaft, 11-receiving roller. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0022] like Figures 1-5 As shown, a compaction device for producing waterproof membrane includes a base 1, a first support 2, a feeding roller 3, a conveying roller 4, and a compaction mechanism 6. The base 1 has a first support 2 and a second support 7 on its upper part. The feeding roller 3, the conveying roller 4, and the membrane 5 are located on the upper part of the first support 2. The membrane 5 is connected to a take-up roller 11 on the second support 7 via the compaction mechanism 6. The compaction mechanism 6 includes a conveying platform 601, a first extrusion roller 607, a second extrusion roller 613, an adjusting block 602, a screw 603, and a fixed... The fixed rod 604 and the rotating handle 606 are provided. The adjusting block 602 is slidably connected to the slide bar on the feed table 601 through the sliding grooves on both sides. The screw hole on the adjusting block 602 is connected to the screw 603. The upper part of the adjusting block 602 is provided with a first extrusion roller 607, and the lower part of the first extrusion roller 607 is provided with a second extrusion roller 613. The fixed rod 604 is provided on the upper part of the feed table 601, and the through hole of the feed table 601 is connected to the screw 603. The upper part of the screw 603 is provided with a rotating handle 606.

[0023] It should be noted that waterproof membranes are usually composed of multiple composite materials, such as a base layer, polymer film, and asphalt coating. The pressing process can tightly bond these different material layers together to form a whole structure, avoiding problems such as interlayer separation and hollowing during subsequent use. This ensures that the membrane maintains stable performance under various environmental conditions. Therefore, in order to improve the structural stability of the membrane, we press and compact it after bonding the layers. However, traditional pressing methods can generally only press once at a fixed distance, which is not suitable for membranes of different thicknesses. Moreover, the efficiency is not high because it can only press once. Based on this, we designed a multi-pressing mechanism to improve efficiency.

[0024] It should be further explained that the upper part of the base 1 is provided with a first bracket 2 and a second bracket 7 for guiding the waterproof membrane, so that the membrane can pass through the compaction mechanism 6 and achieve multiple pressing. The first extrusion roller 607 and the second extrusion roller 613 are set inside the feed table 601. Both sides of the first extrusion roller 607 are movably connected to the slide of the feed table 601 through the adjusting block 602. Based on the rotation of the screw 603, the distance between the two can be adjusted to adapt to the pressing of membranes of different thicknesses. Moreover, we have designed multiple pressing groups, which can press multiple times at the same time to improve the pressing efficiency.

[0025] like Figures 1-4 As shown, rectangular openings are provided on both sides of the feed table 601, and a scraper 8 is provided inside the rectangular opening. The scraper 8 is a rectangular cavity structure with an opening at one end and the top. The scraper 8 is movably connected to the through hole in the rectangular opening through the connecting shafts 10 at both ends. A torsion spring is provided at the connection between the connecting shaft 10 and the through hole. A scraping edge 9 is provided at one end of the scraper 8, and the scraping edge 9 is connected to the side of the roll material 5.

[0026] It should be noted that during the pressing process of the roll material, the adhesive inside will overflow from both sides. Therefore, we designed a scraper 8. The scraper 8 is set in the rectangular openings on both sides of the feed table 601. The scraping edge 9 of the scraper 8 is connected to the side of the roll material 5. As the roll material 5 moves, the side scraping is realized, and the adhesive is gathered into the inside of the scraper 8.

[0027] like Figures 1-4 As shown, a first synchronous pulley 608 is provided at one end of the second extrusion roller 613, and the first synchronous pulley 608 is connected to the second synchronous pulley 610 on another extrusion roller through a first synchronous belt 609 and a second synchronous belt respectively; a motor support 612 is provided at one end of the feed table 601, and a drive motor 611 is provided on the upper part of the motor support 612, and the output shaft of the drive motor 611 is connected to the extrusion roller through a coupling to form a transmission structure; a connecting platform is provided at the bottom of the base 1, and a connecting fastener is provided on the connecting platform.

[0028] It should be noted that, in order to achieve transmission, a first synchronous wheel 608 is provided at one end of the second extrusion roller 613, and the first synchronous wheel 608 is connected to the second synchronous wheel 610 on another extrusion roller through the first synchronous belt 609 and the second synchronous belt respectively to form a transmission structure. Under the drive of the drive motor 611, the transmission is realized, so that all the lower extrusion rollers can rotate and cooperate with the upper extrusion roller to complete the extrusion and pressing.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A compaction device for producing waterproof membrane, comprising a base (1), a first support (2), a feeding roller (3), a conveying roller (4), and a compaction mechanism (6), characterized in that, The upper part of the base (1) is provided with a first support (2) and a second support (7), and the upper part of the first support (2) is provided with a feeding roller (3), a passing roller (4) and a roll material (5). The roll material (5) is connected to the receiving roller (11) on the second support (7) through a compaction mechanism (6). The compaction mechanism (6) includes a feed platform (601), a first extrusion roller (607), a second extrusion roller (613), an adjusting block (602), a screw (603), a fixed rod (604), and a rotating handle (606). The adjusting block (602) is slidably connected to the slide bar on the feed platform (601) through the sliding grooves on both sides, and the screw hole on the adjusting block (602) is connected to the screw (603). The first extrusion roller (607) is provided on the upper part of the adjusting block (602), and the second extrusion roller (613) is provided on the lower part of the first extrusion roller (607). The fixing rod (604) is set on the upper part of the feed table (601), and the through hole of the feed table (601) is connected to the screw (603). The upper part of the screw (603) is provided with a rotating handle (606).

2. A compaction device for producing waterproof membrane according to claim 1, characterized in that, The feed table (601) has rectangular openings on both sides, and a scraper (8) is installed inside the rectangular opening. The scraper (8) is a rectangular cavity structure with an opening at one end and the top. The scraper (8) is movably connected to the through hole in the rectangular opening through the connecting shaft (10) at both ends. A torsion spring is installed at the connection between the connecting shaft (10) and the through hole.

3. A compaction device for producing waterproof membrane according to claim 2, characterized in that, One end of the scraper (8) is provided with a scraping edge (9), and the scraping edge (9) is connected to the side of the roll material (5).

4. A compaction device for producing waterproof membrane according to claim 1, characterized in that, One end of the second extrusion roller (613) is provided with a first synchronous pulley (608), and the first synchronous pulley (608) is connected to the second synchronous pulley (610) on another extrusion roller through the first synchronous belt (609) and the second synchronous belt respectively.

5. A compaction device for producing waterproof membrane according to claim 1, characterized in that, A motor support (612) is provided at one end of the feed table (601), and a drive motor (611) is provided on the upper part of the motor support (612). The output shaft of the drive motor (611) is connected to the extrusion roller through a coupling to form a transmission structure.

6. A compaction device for producing waterproof membrane according to claim 1, characterized in that, The bottom of the base (1) is provided with a connecting platform, and a connecting fastener is provided on the connecting platform.

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