Corrugated board single facer

By introducing silicone dust removal rollers and unwinding components into the corrugated cardboard single-facer, the problems of inconvenient installation of corrugated rollers and paper scrap cleaning have been solved, achieving efficient and clean corrugated paper production, improving production quality and the convenience of equipment maintenance.

CN223864493UActive Publication Date: 2026-02-03ANQING HUANTAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520207195.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-02-03
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

The existing corrugated rolls are inconvenient to install and maintain, and the paper scraps generated after the corrugated core paper is compressed are difficult to clean, affecting production quality.

Method used

A corrugated cardboard single-facer was designed, which uses a silicone dust removal roller and an unwinding assembly. The active extrusion roller is driven to rotate by a servo motor. With the help of an eccentric turntable and a hydraulic cylinder, the active extrusion roller is periodically dusted and the gap between the corrugated roller teeth is cleaned.

Benefits of technology

It effectively keeps the gap between the active extrusion roller teeth clean, avoiding affecting the quality of corrugated paper production, and improving the equipment's maintenance convenience and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a corrugated board single facer which comprises a rack, a driving extrusion roller and an auxiliary extrusion roller which are meshed and connected with each other are respectively arranged in the rack, one end of the driving extrusion roller is connected with a servo motor, the upper end of the driving extrusion roller is provided with a silica gel dust removal roller and a dust removal roll module, and one end of the silica gel dust removal roller is connected with an eccentric turntable and a hydraulic cylinder. The dust removal roll module comprises an unwinding assembly and a winding assembly, a traction mechanism is arranged on one side of the winding assembly, and the unwinding assembly and the winding assembly are arranged on the two sides of the silica gel dust removal roller correspondingly. The dust removal device has the advantages that the silica gel dust removal roller and the unwinding assembly are used in cooperation, the dust removal and scrap removal effects on the driving extrusion roller are achieved, regular dust removal can be achieved according to production requirements, clearances between teeth of the driving extrusion roller are effectively kept clean, and the production quality of corrugated paper is prevented from being affected.
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Description

Technical Field

[0001] This utility model mainly relates to the field of corrugated cardboard production technology, specifically to a corrugated cardboard single-facer. Background Technology

[0002] The single-facer is one of the important pieces of equipment in the corrugated carton production line. It mainly consists of a paper roll support and a single-face corrugation forming machine. First, the corrugated core paper is heated, then it is formed into the required flute shape by the corrugating rollers. Finally, glue is applied to the flute peaks and bonded to the single-face corrugated paper to form single-face corrugated cardboard.

[0003] The corrugated roll assembly mainly consists of an upper corrugated roll and a lower corrugated roll. The upper and lower corrugated rolls heat-press the base paper into corrugated paper with corrugated ripples.

[0004] During the actual implementation process, the inventors discovered the following defects:

[0005] The existing corrugated rolls are difficult to install, and are not convenient for maintenance and replacement. When the corrugated core paper is compressed, paper dust will be generated. After long-term production, it is easy to remain in the gaps between the teeth of the corrugated roll, which is difficult to clean, and is not conducive to the production and shaping of corrugated paper, thus affecting the production quality.

[0006] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0007] 1. The technical problem to be solved by the utility model:

[0008] This utility model provides a corrugated cardboard single-facer to solve the technical problems existing in the background art.

[0009] 2. Technical Solution:

[0010] To achieve the above objectives, the technical solution provided by this utility model is as follows: a corrugated cardboard single-facer, comprising a frame, wherein an active extrusion roller and an auxiliary extrusion roller are respectively arranged in the frame and meshed with each other; a servo motor is connected to one end of the active extrusion roller; a silicone dust removal roller and a dust removal roll module are provided on the upper end of the active extrusion roller; an eccentric turntable and a hydraulic cylinder are connected to one end of the silicone dust removal roller; the dust removal roll module includes an unwinding assembly and a winding assembly; a traction mechanism is provided on one side of the winding assembly; the traction mechanism includes a traction roller and a traction motor; and the unwinding assembly and the winding assembly are respectively arranged on both sides of the silicone dust removal roller.

[0011] Furthermore, the silicone dust removal roller is located above the active extrusion roller, and one end of the silicone dust removal roller is fixedly connected to the eccentric turntable.

[0012] Furthermore, a positioning plate is provided at the end of the eccentric turntable away from the silicone dust removal roller, the eccentric turntable is rotatably connected to the positioning plate, and a rocker arm is also provided on one side of the eccentric turntable.

[0013] Furthermore, the positioning disk is provided with a guide component, and the lower end of the positioning disk is also provided with a sliding rod movably connected thereto, the two ends of the sliding rod being fixedly connected to the frame.

[0014] Furthermore, the guiding assembly includes multiple guide posts, one end of each guide post is provided with a linkage plate, and the other end of each guide post away from the linkage plate passes through the frame and is fixedly connected to the positioning plate.

[0015] Furthermore, one end of the hydraulic cylinder telescopic rod passes through the linkage plate and is fixedly connected to the frame.

[0016] Furthermore, the unwinding assembly and the winding assembly have the same structure. The unwinding assembly includes a rotary motor, and the drive end of the rotary motor is connected to a lead screw, on which a winding core is provided.

[0017] 3. Beneficial effects:

[0018] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0019] This utility model is reasonably designed. By using the silicone dust removal roller and the unwinding assembly together, it can remove dust and chips from the active extrusion roller. Dust can be removed periodically according to production needs, effectively keeping the gap between the active extrusion roller teeth clean and avoiding affecting the quality of corrugated paper production.

[0020] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0023] Figure 3 This is a partial structural schematic diagram of the present invention.

[0024] Figure label:

[0025] 1. Frame; 2. Active extrusion roller; 3. Auxiliary extrusion roller; 4. Servo motor; 5. Rocker arm; 6. Silicone dust removal roller; 7. Dust removal roll module; 701. Unwinding assembly; 7011. Rotary motor; 7012. Lead screw; 7013. Core; 702. Rewinding assembly; 703. Traction mechanism; 7031. Traction roller; 7032. Traction motor; 8. Eccentric turntable; 9. Hydraulic cylinder; 10. Positioning plate; 11. Guide assembly; 1101. Guide column; 1102. Linkage plate; 12. Sliding rod. Detailed Implementation

[0026] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0030] See attached document Figure 1-3 A corrugated cardboard single-facer includes a frame 1. An active compression roller 2 and an auxiliary compression roller 3 are respectively installed within the frame 1 and are meshed together. One end of the active compression roller 2 is connected to a servo motor 4. A silicone dust removal roller 6 and a dust removal roll module 7 are provided on the upper end of the active compression roller 2. One end of the silicone dust removal roller 6 is connected to an eccentric turntable 8 and a hydraulic cylinder 9. The dust removal roll module 7 includes an unwinding assembly 701 and a winding assembly 702. A traction mechanism 703 is provided on one side of the winding assembly 702. The traction mechanism 703 includes a traction roller 7031 and a traction motor 7032. The unwinding assembly 701 and the winding assembly 702 are respectively located on both sides of the silicone dust removal roller 6.

[0031] See attached document Figure 1-3 The silicone dust removal roller 6 is located above the active extrusion roller 2. The width of the silicone dust removal roller 6 is half the width of the active extrusion roller 2. One end of the silicone dust removal roller 6 is fixedly connected to the eccentric turntable 8. The end of the eccentric turntable 8 away from the silicone dust removal roller 6 is provided with a positioning plate 10. The eccentric turntable 8 and the positioning plate 10 are rotatably connected. A rocker arm 5 is also provided on one side of the eccentric turntable 8. The silicone dust removal roller 6 is fixed to the eccentric turntable 8 through a roller shaft. The silicone dust removal roller 6 can rotate on its own. By pushing the rocker arm 5, the eccentric turntable 8 is rotated, causing it to rotate in the direction of the active extrusion roller 2, pressing the silicone dust removal roller 6 against the active extrusion roller 2.

[0032] See attached document Figure 1-3 The positioning disk 10 is provided with a guide assembly 11, and the lower end of the positioning disk 10 is also provided with a sliding rod 12 movably connected thereto. The two ends of the sliding rod 12 are fixedly connected to the frame 1. The guide assembly 11 includes multiple guide posts 1101. One end of the multiple guide posts 1101 is provided with a linkage plate 1102. The other end of the multiple guide posts 1101 away from the linkage plate 1102 passes through the frame 1 and is fixedly connected to the positioning disk 10. One end of the extension rod of the hydraulic cylinder 9 passes through the linkage plate 1102 and is fixedly connected to the frame 1. The positioning disk 10 is connected to the hydraulic cylinder 9 through the guide assembly. After the hydraulic cylinder 9 extends, it pushes out the positioning disk 10, which drives the eccentric turntable 8 and the silicone dust removal roller 6 connected thereto to push out together.

[0033] See attached document Figure 1-3 The unwinding assembly 701 and the winding assembly 702 have the same structure. The unwinding assembly 701 includes a rotary motor 7011, and the drive end of the rotary motor 7011 is connected to a lead screw 7012. The lead screw 7012 is provided with a core 7013, and the dust removal roll paper is installed on the core 7013. After the rotary motor 7011 drives the lead screw 7012, the core 7013 moves back and forth along the lead screw 7012 and is used after cooperating with the position of the silicone dust removal roller 6. The winding assembly 702 is driven by the traction mechanism 703 to rotate and achieve continuous winding.

[0034] In this embodiment, the silicone dust removal roller 6 and the dust removal roll module 7 are placed above the active extrusion roller 2 when not in use. When dust removal is required, the rocker arm 5 is pushed to rotate the eccentric turntable 8, pressing the silicone dust removal roller 6 against the active extrusion roller 2. When the silicone dust removal roller 6 presses down, it presses the dust removal roll paper into the gap between the outer teeth of the active extrusion roller 2. At the same time, the traction mechanism 703 and the servo motor 4 are activated. The traction roller 7031 in the traction mechanism 703 is a cam roller, and the servo motor 4 drives the active extrusion roller 2 to rotate. As the active extrusion roller 2 rotates, the dust removal roll paper removes corrugated paper debris from the gap between the outer teeth of the active extrusion roller 2. Since the width of the dust removal roll paper is limited, this also prevents the dust removal roll paper from being damaged due to its width. If the dimensions are too large, adhesion occurs. Therefore, the silicone dust removal roller 6 can only remove dust from half of the active extrusion roller 2 in sequence. After half of the dust removal is completed, the rocker arm 5 is pushed in the opposite direction to reset the silicone dust removal roller 6 upward. The hydraulic cylinder 9 is activated to push out the guide assembly 11, positioning plate 10, eccentric turntable 8 and silicone dust removal roller 6, so that they are located in the other half of the active extrusion roller 2. At the same time, the unwinding assembly 701 and the winding assembly 702 are activated to move the dust removal roll paper to the position corresponding to the silicone dust removal roller 6. The rocker arm 5 is pushed again to press the dust removal roll paper into the gap between the outer teeth of the active extrusion roller 2. The traction mechanism 703 is activated to remove dust from the other half of the active extrusion roller 2 again.

[0035] In summary, the combined use of silicone dust removal rollers and unwinding components achieves dust and chip removal from the active extrusion rollers. Dust removal can be performed periodically according to production needs, effectively keeping the gap between the active extrusion roller teeth clean and avoiding affecting the quality of corrugated paper production.

[0036] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A corrugated cardboard single-facer, comprising a frame (1), characterized in that: The frame (1) is provided with an active extrusion roller (2) and an auxiliary extrusion roller (3) that are meshed together. One end of the active extrusion roller (2) is connected to a servo motor (4). The upper end of the active extrusion roller (2) is provided with a silicone dust removal roller (6) and a dust removal roll module (7). One end of the silicone dust removal roller (6) is connected to an eccentric turntable (8) and a hydraulic cylinder (9). The dust removal roll module (7) includes an unwinding assembly (701) and a winding assembly (702). The winding assembly (702) is provided with a traction mechanism (703) on one side. The traction mechanism (703) includes a traction roller (7031) and a traction motor (7032). The unwinding assembly (701) and the winding assembly (702) are respectively located on both sides of the silicone dust removal roller (6).

2. The corrugated cardboard single-facer according to claim 1, characterized in that: The silicone dust removal roller (6) is located above the active extrusion roller (2), and one end of the silicone dust removal roller (6) is fixedly connected to the eccentric turntable (8).

3. A corrugated cardboard single-facer according to claim 1, characterized in that: The eccentric turntable (8) is provided with a positioning disk (10) at one end away from the silicone dust removal roller (6). The eccentric turntable (8) is rotatably connected to the positioning disk (10). A rocker arm (5) is also provided on one side of the eccentric turntable (8).

4. A corrugated cardboard single-facer according to claim 3, characterized in that: The positioning disk (10) is provided with a guide component (11), and the lower end of the positioning disk (10) is also provided with a sliding rod (12) that is movably connected thereto. The two ends of the sliding rod (12) are fixedly connected to the frame (1).

5. A corrugated cardboard single-facer according to claim 4, characterized in that: The guide assembly (11) includes multiple guide posts (1101), one end of each guide post (1101) is provided with a linkage plate (1102), and the other end of each guide post (1101) away from the linkage plate (1102) passes through the frame (1) and is fixedly connected to the positioning plate (10).

6. A corrugated cardboard single-facer according to claim 5, characterized in that: One end of the telescopic rod of the hydraulic cylinder (9) passes through the linkage plate (1102) and is fixedly connected to the frame (1).

7. A corrugated cardboard single-facer according to claim 1, characterized in that: The unwinding assembly (701) and the winding assembly (702) have the same structure. The unwinding assembly (701) includes a rotary motor (7011), and the drive end of the rotary motor (7011) is connected to a lead screw (7012). The lead screw (7012) is provided with a core (7013).